ABB ACQ580-34 Manuals

Manuals and User Guides for ABB ACQ580-34. We have 5 ABB ACQ580-34 manuals available for free PDF download: Hardware Manual, Quick Installation Manual, Manual

ABB ACQ580-34 Hardware Manual (244 pages)

drive modules

Brand: ABB | Category: Control Unit | Size: 45.27 MB

Table of Contents
5
Table of Contents
7
1 Safety Instructions

15
2 Introduction to the Manual

25
- Contents of this Chapter
  25
- Applicability
  25
- Target Audience
  25
- Purpose of the Manual
  25
- Categorization by Frame Size and Option Code
  25
- Quick Installation, Commissioning and Operating Flowchart
  26
- Terms and Abbreviations
  27
- Related Documents
  27
3 Operation Principle and Hardware Description

29
- Contents of this Chapter
  29
- Operation Principle
  29
- Layout
  32
  - Standard Drive Module Configuration
    32
  - Drive with Clear Plastic Shrouds (Option +B051)
    33
  - Drive Module
    34
  - LCL Filter Module
    35
  - Control Panel
    36
- Overview of Power and Control Connections
  37
- Type Designation Label
  37
- Type Designation Key
  38
  - Basic Code
    38
  - Option Codes
    39
4 Generic Cabinet Planning Instructions

41
- Contents of this Chapter
  41
- Limitation of Liability
  41
- Cabinet Construction
  41
  - Disposition of the Devices
    41
  - Grounding of Mounting Structures
    42
  - Busbar Material and Joints
    42
  - Shrouds
    42
  - Tightening Torques
    42
    
    Electrical Connections
    42
    
    Mechanical Connections
    42
    
    Insulation Supports
    43
    
    Cable Lugs
    43
- Cooling and Degrees of Protection
  43
- EMC Requirements
  46
- Attaching the Cabinet
  48
- Cabinet Placement on a Cable Channel
  48
- Cubicle Heaters
  49
- Attaching the Control Panel on the Cabinet Door
  49
5 Guidelines for Planning the Mechanical Installation

51
6 Mechanical Installation

61
7 Guidelines for Planning the Electrical Installation

71
8 Electrical Installation

95
9 Control Unit

111
- Contents of this Chapter
  111
- Layout
  112
- Default I/O Connection Diagram
  113
  - Switches
    114
- Additional Information on I/O Connections
  114
- Technical Data
  118
10 External Control Unit (Option +P906)

123
- Contents of this Chapter
  123
- Product Overview
  123
  - Layout
    124
  - Cables
    124
- Unpacking the Delivery
  125
- Installing the Control Unit
  125
  - Installation Procedure
    126
    
    Optical Components
    126
  - Connecting the Control Unit to the Drive Module
    130
- Maintenance
  131
- Dimension Drawing
  132
11 Installation Example in Rittal VX25 Enclosure

133
12 Installation Checklist

141
- Contents of this Chapter
  141
- Checklist
  141
13 Start-Up

143
- Contents of this Chapter
  143
- Start-Up Procedure
  143
14 Fault Tracing

145
- Contents of this Chapter
  145
- Leds
  145
  - Drive Leds
    145
  - Control Panel Leds
    146
- Warning and Fault Messages
  146
15 Maintenance

147
- Contents of this Chapter
  147
- Maintenance Intervals
  147
- Cleaning the Interior of the Cabinet
  148
- Cleaning the Interior of the Heatsink
  149
- Cleaning the Interior of the LCL Filter
  150
- Fans
  150
- Replacing the Standard Drive Module
  153
- Replacing the LCL Filter Module
  156
- Capacitors
  157
  - Reforming the Capacitors
    157
- Control Panel
  157
  - Cleaning the Control Panel
    157
  - Replacing the Battery
    157
- Functional Safety Components
  158
16 Ordering Information

159
- Contents of this Chapter
  159
- Control Panel Options
  159
- Output (Du/Dt) Filters
  160
- Cabinet Ventilation
  160
  - Air Inlet Kits
    160
  - Air Outlet Kits
    162
- Cooling Fans
  163
- Control Panel Mounting Platforms
  163
- Retrofit Accessory Kits
  163
17 Technical Data

165
- Contents of this Chapter
  165
- Electrical Ratings
  165
  - When Is Derating Necessary
    167
  - Surrounding Air Temperature Derating
    167
  - Altitude Derating
    167
- Fuses (IEC)
  169
- Fuses (UL)
  170
- Dimensions, Weights and Free Space Requirements
  171
- Losses, Cooling Data and Noise
  172
- Terminal and Entry Data for the Power Cables
  172
- Power Cables
  173
- Terminal Data for the Control Cables
  173
- Electrical Power Network Specification
  174
- Motor Connection Data
  175
- Control Panel Type
  176
- Efficiency
  176
- Energy Efficiency Data (EU Ecodesign)
  176
- Protection Classes for Module
  176
- Surrounding Air Conditions
  176
- Materials
  177
- Applicable Standards
  178
- Markings
  178
- EMC Compliance (IEC/EN 61800-3:2004)
  179
  - Definitions
    179
  - Category C3
    179
  - Category C4
    180
- UL and CSA Checklist
  181
- Design Lifetime Expectancy
  181
- EU Declaration of Conformity (Machinery Directive)
  181
- Disclaimer
  182
  - Generic Disclaimer
    182
  - Cybersecurity Disclaimer
    182
18 Dimension Drawings

183
- Contents of this Chapter
  183
- Standard Configuration (+E208 and +E210 Included)
  184
- Drive Module with Option +B051
  185
- Drive Module with Options +B051, +H370
  186
- LCL Filter Module
  187
- Bottom Plate
  188
- Air Baffles
  189
  - Material of the Air Baffles
    189
19 Example Circuit Diagrams

191
- Contents of this Chapter
  191
- Example Circuit Diagram
  191
20 The Safe Torque off Function

193
- Contents of this Chapter
  193
- Description
  193
  - Compliance with the European Machinery Directive
    194
- Wiring
  195
- Operation Principle
  200
- Start-Up Including Validation Test
  201
  - Competence
    201
  - Validation Test Reports
    201
  - Validation Test Procedure
    201
- Use
  203
- Maintenance
  204
  - Competence
    204
- Fault Tracing
  205
- Safety Data
  206
  - Abbreviations
    206
  - TÜV Certificate
    207
  - Declaration of Conformity
    208
21 CHDI-01 115/230 V Digital Input Extension Module

209
- Contents of this Chapter
  209
- Product Overview
  209
- Layout and Connection Examples
  210
- Mechanical Installation
  211
  - Necessary Tools
    211
  - Unpacking and Examining the Delivery
    211
  - Installing the Module
    211
- Electrical Installation
  211
  - Wiring
    211
- Start-Up
  212
  - Setting the Parameters
    212
    
    Parameter Setting Example for Relay Output
    212
- Fault and Warning Messages
  212
- Technical Data
  212
- Dimension Drawing
  213
22 CMOD-01 Multifunction Extension Module (External 24 V AC/DC and Digital I/O)

215
- Contents of this Chapter
  215
- Product Overview
  215
- Layout and Example Connections
  216
- Mechanical Installation
  217
  - Necessary Tools
    217
  - Unpacking and Examining the Delivery
    217
  - Installing the Module
    217
- Electrical Installation
  217
  - Wiring
    217
- Start-Up
  218
- Setting the Parameters
  218
  - Diagnostics
    219
    
    Faults and Warning Messages
    219
    
    Leds
    219
- Technical Data
  219
- Dimension Drawing
  220
23 CMOD-02 Multifunction Extension Module (External 24 V AC/DC and Isolated PTC Interface)

221
- Contents of this Chapter
  221
- Product Overview
  221
- Layout and Example Connections
  222
- Mechanical Installation
  222
  - Necessary Tools
    222
  - Unpacking and Examining the Delivery
    223
  - Installing the Module
    223
- Electrical Installation
  223
  - Necessary Tools and Instructions
    223
  - Wiring
    223
- Start-Up
  223
  - Setting the Parameters
    223
- Diagnostics
  224
  - Faults and Warning Messages
    224
  - Leds
    224
- Technical Data
  224
- Dimension Drawing
  225
24 Filters

227
- Contents of this Chapter
  227
- Du/Dt Filters
  227
25 Step-By-Step Drawings for an Installation Example of Standard Drive Configuration in Rittal VX25 800 MM Wide Enclosure

229

ABB ACQ580-34 Hardware Manual (190 pages)

DRIVES FOR WATER

Brand: ABB | Category: DC Drives | Size: 33.06 MB

Table of Contents
5
1 Safety Instructions

13
2 Introduction to the Manual

21
- Contents of this Chapter
  21
- Applicability
  21
- Target Audience
  21
- Purpose of the Manual
  21
- Related Documents
  22
- Categorization by Frame Size and Option Code
  22
- Quick Installation, Commissioning and Operating Flowchart
  22
- Terms and Abbreviations
  23
3 Operation Principle and Hardware Description

25
- Contents of this Chapter
  25
- Operation Principle
  25
- Layout
  28
  - Standard Drive Module Configuration
    28
  - Drive with Clear Plastic Shrouds (Option +B051)
    29
  - Drive Module
    30
  - LCL Filter Module
    31
  - Control Panel
    32
- Overview of Power and Control Connections
  33
- Type Designation Label
  33
- Type Designation Key
  34
4 Guidelines for Planning the Mechanical Installation

37
5 Mechanical Installation

45
6 Guidelines for Planning the Electrical Installation

55
7 Electrical Installation

59
8 Control Unit

73
9 Installation Example in Rittal VX25 Cabinet

83
10 Installation Checklist of the Drive

89
- Contents of this Chapter
  89
- Checklist
  89
11 Start-Up

91
- Contents of this Chapter
  91
- Start-Up Procedure
  91
12 Fault Tracing

93
- Contents of this Chapter
  93
- Leds
  93
  - Drive Leds
    93
  - Control Panel Leds
    94
- Warning and Fault Messages
  94
13 Maintenance

95
- Contents of this Chapter
  95
- Maintenance Intervals
  95
- Cleaning the Interior of the Cabinet
  97
- Cleaning the Interior of the Heatsink
  97
- Cleaning the Interior of the LCL Filter
  98
- Fans
  98
- Replacing the Standard Drive Module
  101
- Replacing the LCL Filter Module
  104
- Capacitors
  104
  - Reforming the Capacitors
    104
- Control Panel
  104
  - Cleaning the Control Panel
    104
  - Replacing the Control Panel Battery
    104
14 Ordering Information

105
- Contents of this Chapter
  105
- Output (Du/Dt) Filters
  105
- Cabinet Ventilation
  106
  - Air Inlet Kits
    106
  - Air Outlet Kits
    107
- Cooling Fans
  108
- Retrofit Accessory Kits
  108
15 Technical Data

109
- Contents of this Chapter
  109
- Ratings
  109
  - When Is Derating Needed
    111
  - Ambient Temperature Derating
    111
  - Altitude Derating
    111
- Fuses (IEC)
  112
- Fuses (UL Recognized)
  113
- Dimensions, Weights and Free Space Requirements
  114
- Losses, Cooling Data and Noise
  115
- Typical Power Cable Sizes
  116
- Terminal and Entry Data for the Power Cables
  116
- Terminal Data for the Control Cables
  116
- Electrical Power Network Specification
  117
- Motor Connection Data
  118
- Control Panel Type
  119
- Efficiency
  119
- Protection Classes
  119
- Ambient Conditions
  119
- Materials
  120
- Applicable Standards
  121
- Markings
  121
- EMC Compliance (IEC/EN 61800-3:2004)
  122
  - Definitions
    122
  - Category C3
    122
  - Category C4
    122
- UL and CSA Checklist
  123
- EU Declaration of Conformity (Machinery Directive)
  124
- Disclaimer
  124
  - Generic Disclaimer
    124
  - Cybersecurity Disclaimer
    124
16 Dimension Drawings

125
- Contents of this Chapter
  125
- Standard Configuration (+E208 and +E210 Included)
  126
- Drive Module with Option +B051
  127
- Drive Module with Options +B051, +H370
  128
- LCL Filter Module
  129
- Bottom Plate
  130
- Air Baffles
  131
  - Material of the Air Baffles
    131
17 Example Circuit Diagrams

133
- Contents of this Chapter
  133
- Example Circuit Diagram
  133
18 The Safe Torque off Function

135
- Contents of this Chapter
  135
- Description
  135
  - Compliance with the European Machinery Directive
    136
- Wiring
  137
- Operation Principle
  143
- Start-Up Including Acceptance Test
  144
  - Competence
    144
  - Acceptance Test Reports
    144
  - Acceptance Test Procedure
    144
- Use
  146
- Maintenance
  147
  - Competence
    147
- Fault Tracing
  148
- Safety Data
  149
  - Abbreviations
    149
  - TÜV Certificate
    150
  - Declaration of Conformity
    151
19 Filters

153
- Contents of this Chapter
  153
- Du/Dt Filters
  153
  - When Is a Du/Dt Filter Needed
    153
  - Selection Table
    153
  - Ordering Codes
    153
  - Description, Installation and Technical Data of the FOCH Filters
    153
20 Optional I/O Extension Modules

155
- Contents of this Chapter
  155
- CHDI-01 115/230 V Digital Input Extension Module
  155
  - Hardware Description
    155
    
    Product Overview
    155
    
    Layout
    156
  - Mechanical Installation
    156
    
    Necessary Tools and Instructions
    156
    
    Unpacking and Checking the Delivery
    156
    
    Installing the Module
    156
  - Electrical Installation
    157
    
    Necessary Tools and Instructions
    157
    
    Terminal Designations
    157
    
    General Cabling Instructions
    157
    
    Wiring
    158
  - Start-Up
    158
    
    Setting the Parameters
    158
  - Diagnostics
    159
    
    Faults and Warning Messages
    159
    
    Leds
    159
  - Technical Data
    159
- CMOD-01 Multifunction Extension Module (External 24 V AC/DC and Digital I/O)
  161
  - Hardware Description
    161
    
    Product Overview
    161
    
    Layout
    161
  - Mechanical Installation
    162
    
    Necessary Tools and Instructions
    162
    
    Unpacking and Checking the Delivery
    162
    
    Installing the Module
    162
  - Electrical Installation
    162
    
    Terminal Designations
    162
    
    General Cabling Instructions
    163
    
    Wiring
    163
  - Start-Up
    164
    
    Setting the Parameters
    164
  - Diagnostics
    165
    
    Faults and Warning Messages
    165
    
    Leds
    165
  - Technical Data
    166
- CMOD-02 Multifunction Extension Module (External 24 V AC/DC and Isolated PTC Interface)
  168
  - Hardware Description
    168
    
    Product Overview
    168
    
    Layout
    168
  - Mechanical Installation
    169
    
    Necessary Tools and Instructions
    169
    
    Unpacking and Checking the Delivery
    169
    
    Installing the Module
    169
  - Electrical Installation
    169
    
    Terminal Designations
    169
    
    General Cabling Instructions
    170
    
    Wiring
    170
  - Start-Up
    171
    
    Setting the Parameters
    171
  - Diagnostics
    171
    
    Faults and Warning Messages
    171
    
    Leds
    171
  - Technical Data
    171
21 Step-By-Step Drawings for an Installation Example in Rittal VX25 800 MM Wide Cabinet

175
- Further Information
  189

ABB ACQ580-34 Quick Installation Manual (121 pages)

drive modules

Brand: ABB | Category: Control Unit | Size: 18.79 MB

ABB ACQ580-34 Manual (16 pages)

Converter modules with electrolytic DC capacitors in the DC link

Brand: ABB | Category: Control Unit | Size: 0.42 MB

Table of Contents
3
1 Introduction

5
- Contents of this Chapter
  5
- Applicability
  5
- Target Audience
  6
- Purpose of the Manual
  6
- Safety Instructions
  6
2 Reforming the Capacitors

9
Further Information

15

ABB ACQ580-34 Quick Installation Manual (22 pages)

Drive modules

Brand: ABB | Category: Control Unit | Size: 11.85 MB

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ABB ACQ580-34 Manuals

ABB ACQ580-34 Hardware Manual (244 pages)

Table of Contents

1 Safety Instructions

2 Introduction to the Manual

3 Operation Principle and Hardware Description

4 Generic Cabinet Planning Instructions

5 Guidelines for Planning the Mechanical Installation

6 Mechanical Installation

7 Guidelines for Planning the Electrical Installation

8 Electrical Installation

9 Control Unit

10 External Control Unit (Option +P906)

11 Installation Example in Rittal VX25 Enclosure

12 Installation Checklist

13 Start-Up

14 Fault Tracing

15 Maintenance

16 Ordering Information

17 Technical Data

18 Dimension Drawings

19 Example Circuit Diagrams

20 The Safe Torque off Function

21 CHDI-01 115/230 V Digital Input Extension Module

22 CMOD-01 Multifunction Extension Module (External 24 V AC/DC and Digital I/O)

23 CMOD-02 Multifunction Extension Module (External 24 V AC/DC and Isolated PTC Interface)

24 Filters

25 Step-By-Step Drawings for an Installation Example of Standard Drive Configuration in Rittal VX25 800 MM Wide Enclosure

ABB ACQ580-34 Hardware Manual (190 pages)

Table of Contents

1 Safety Instructions

2 Introduction to the Manual

3 Operation Principle and Hardware Description

4 Guidelines for Planning the Mechanical Installation

5 Mechanical Installation

6 Guidelines for Planning the Electrical Installation

7 Electrical Installation

8 Control Unit

9 Installation Example in Rittal VX25 Cabinet

10 Installation Checklist of the Drive

11 Start-Up

12 Fault Tracing

13 Maintenance

14 Ordering Information

15 Technical Data

16 Dimension Drawings

17 Example Circuit Diagrams

18 The Safe Torque off Function

19 Filters

20 Optional I/O Extension Modules

21 Step-By-Step Drawings for an Installation Example in Rittal VX25 800 MM Wide Cabinet

ABB ACQ580-34 Quick Installation Manual (121 pages)

Table of Contents

ABB ACQ580-34 Manual (16 pages)

Table of Contents

1 Introduction

2 Reforming the Capacitors

Further Information

ABB ACQ580-34 Quick Installation Manual (22 pages)

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