SIMPLEX
®
5000 CYLINDRICAL
INSTALLATION INSTRUCTIONS
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Summary of Contents for Kaba SIMPLEX 5000 CYLINDRICAL

  • Page 1 SIMPLEX ® 5000 CYLINDRICAL INSTALLATION INSTRUCTIONS...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS Exploded Install Parts ............3 Tools Required .
  • Page 3: Exploded Install Parts

    Warnings and Cautions Important: Carefully inspect windows, door frame, door, lights, etc., to ensure that the recommended procedures will not cause damage. Kaba Access Control’s warranty does not cover damages caused by installation. Caution: Wear safety glasses when preparing door.
  • Page 4: Door Preparation

    ⁄ " DOOR PREPARATION b 1" (for models Place paper template (supplied) onto door 503x & 505x) and mark for holes. Drill the four ⁄ " (7 a 1" (for models mm) holes first. Next drill the 2 ⁄ " (54 504x &...
  • Page 5: Door Thickness

    Remove the two connecting screws (a) from the cylindrical drive unit (b). Rotate cylindrical drive unit 180 degrees. Reposition spacer (c) as found before disassembly. Remount drive unit with the two connecting screws. DOOR THICKNESS The Simplex 5000 lock is preassembled to accommodate standard door thickness 1 ⁄...
  • Page 6: Installing Outside Unit Assembly

    Rotate the knob or key cylinder (re-insert key at this point) clockwise to test the rotation. If properly installed, the knob or key cylinder should rotate 90 degrees clockwise so that the arrow (knob) is pointing up or the dot (key cylinder) is at the top. Note: Leave the actuator set in this position for installation (if key cylinder is used, remove the key at this point).
  • Page 7: Installing The Inside Lever/Knob

    (b) supplied using the allen wrench (c) supplied. CHANGING KEY-IN-LEVER/KNOB CYLINDER The Simplex 5000 outside lever/knob comes preassembled with Kaba's key-in-lever/knob cylinder (Kaba 1599). To use a different key-in-lever/ knob cylinder, follow the remaining steps in this section. Remove KIL/KIK cylinder (a) from the outside lever/knob (b) by removing the lever insert (e) (no insert on knob).
  • Page 8: Installing/Removing Outside Lever/Knob (Kil/Kik Models Only)

    Marks Determine the proper tailpiece (d) needed for your KIL/KIK cylinder from the chart above. You must use a KABA tailpiece. The K-2 tailpiece is preassembled with the 1599 cylinder. Assemble the required tailpiece (d) supplied with your KIL/KIK cylinder. All tailpieces must be installed vertically as shown for proper installation.
  • Page 9: Installing/Removing Outside Lever/Knob

    Make certain the lever catch is up as shown (c). The lever catch should be flush around the outer diameter of the outside driver. Make certain the lever sleeve (f) is rotated to properly mate with the outside lever/knob. Insert one of the supplied keys (a) into the outside lever/knob (b) and rotate key counterclockwise 45 degrees.
  • Page 10 5x00 SERIES LIMITED WARRANTY Kaba Access Control warrants this product to be free from defects in material and workmanship under normal use and service for a period of three (3) years. Kaba Access Control will repair or replace, at our discretion, 5000 Series Locks found by Kaba Access Control analysis to be defective during this period.
  • Page 13 Notes...
  • Page 14 Insert the supplied tailpiece (e) with the flat installed vertically into the outside lever/knob (b) as shown. Make certain you rotate the tailpiece so that it aligns with the rear of the core. For screw cap type cores (Schlage) (g), the tailpiece must be assembled to the core first, with the tailpiece vertically as shown.
  • Page 15: Testing The Operation Of The Lock

    J-7 Insert the ASSA/Medeco/Yale tailpiece (e) vertically into the outside lever/knob as shown. Make certain that you rotate the tailpiece slightly so that it will align with the interchangeable/removable core. Insert the interchangeable/removable core into the outside lever/knob. Note: To remove the outside lever/knob from the outside unit assembly, follow steps below.
  • Page 16: Installing The Strike

    INSTALLING THE STRIKE Note: The latch and strike provided must be used. Mark location of strike on the door frame, making certain that the strike opening is aligned (a) with the latch bolt. Mortise doorframe for strike " (3 mm) ⁄...
  • Page 17 Interior Combination Change Unscrew special torx screw from inside housing using supplied torx wrench. Enter your existing combination, and depress and release the “ENTER” button. Insert longer end of the same torx wrench through the opening until it engages with the mating part. Turn wrench counter- clockwise (using minimal force) approximately 90 degrees, until it clicks.
  • Page 18: Installing Rubber Bumpers

    Warning: Since this procedure is of a technical nature, only technically trained personnel in the lock and hardware field should undertake this operation. For further assistance, call the Kaba Access Control technical support line at 800-849-TECH (8324) or 336-725-1331 between 8AM and 5PM Eastern Standard Time, Monday through Friday (except holidays).
  • Page 19 Resetting and Recovery of Current Combination To reset the code gears (a), each one of the 5 “L” shaped legs (b) of the unlocking slide (c) must engage snugly with the corresponding code gear pocket (d) next to it. Position the chamber in one hand, as shown.
  • Page 20 Clearing the Current Combination and Setting a New Combination Note: Align the code gear pockets with the “L” shaped legs. Depress the combination change button (i) located on top of the combination chamber and release. Rotate the reset cam back toward you with your finger (toward the key stems) as far as it will go and release.
  • Page 21: Trouble Shooting

    P. TROUBLE SHOOTING SYMPTOM POSSIBLE CAUSE REMEDY 1. The outside lever/knob Lock is in “ZERO” Follow the procedure for always retracts the latch combination. Changing Combinations after depressing and (Section M) except omit steps releasing the “ENTER” 1 and 2 (do not enter the button only (without - existing combination).
  • Page 22 SYMPTOM POSSIBLE CAUSE REMEDY 5. Cannot remove key Key was rotated 180 Rotate key counterclockwise. from outside lever/knob degrees in wrong Insert release tool through — key is stuck. direction during small hole on the outside initial install of unit assembly (under the outside lever.
  • Page 23: Notes

    Notes...
  • Page 24 Kaba Access Control 2941 Indiana Avenue Winston-Salem, NC 27105 USA Tel: 800.849.8324 or 336.725.1331 Fax: 800.346.9640 or 336.725.3269 www.kabaaccess.com PKG2842 0609...

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