Hitachi SJ-FB Instruction Manual

Feed-back board
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FOR HITACHI INVERTER
SJ-FB (Feed-Back Board)
INSTRUCTION MANUAL
Thank you for purchasing the SJ-FB (HITACHI FEED-BACK BOARD).
This manual
explains the operation of the feed-back board for use with Hitachi SJ300 series inverters.
Please read this manual thoroughly, along with the SJ300 Inverter Instruction Manual, for
proper installation, setup, and maintenance. Keep this manual for future reference.
HITACHI
NB616X
Get other manuals https://www.bkmanuals.com
Table of Contents
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Summary of Contents for Hitachi SJ-FB

  • Page 1 Thank you for purchasing the SJ-FB (HITACHI FEED-BACK BOARD). This manual explains the operation of the feed-back board for use with Hitachi SJ300 series inverters. Please read this manual thoroughly, along with the SJ300 Inverter Instruction Manual, for proper installation, setup, and maintenance. Keep this manual for future reference.
  • Page 2 SAFETY To get best performance with SJ-FB (Feedback Board), read this manual and all of the warning sign attached to the inverter carefully before installation and operation, and follow the instructions exactly. Keep this manual handy for your quick reference.
  • Page 3 Revision History Table The Date Operation Revision Contents of Issue Manual No. Initial Release of Manual NB616X Feb. 2000 NB616X Get other manuals https://www.bkmanuals.com...
  • Page 4 WARNING Only qualified personnel shall carry out wiring work. Otherwise, there is a danger of electric shock and/or fire. Implement wiring after checking that the power supply is off. Otherwise, there is a danger of electric shock and/or injury. Be sure not to touch the inside and terminal of the option board while the inverter is energized. Otherwise, there is a danger of electric shock and/or injury.
  • Page 5 CAUTION Do not allow substance such as cutting waste, sputtering of welding, waste of iron, wire and dust etc. to come into contact with the unit. There is a fire risk. Inverter main body and option board must be fixed tightly with the screw of the belonging. There is a fear of contact defectiveness.
  • Page 6: Table Of Contents

    1.1 Inspection upon unpacking 1.2 Inquiry and Warranty of the Unit 1.2.1 Request upon inquiry 1.2.2 Warranty of the unit Chapter 2 OUTLINE OF SJ-FB Chapter 3 INSTALLATION Chapter 4 WIRING AND CONNECTION 4.1 Terminal assignment of the Option Board 4.2 Function Explanation of the Terminal...
  • Page 7: Chapter 1 General Descriptions

    If you have any questions regarding the warranty please contact either your supplier or the local Hitachi Distributor. Please refer to the back cover for a list of the local Hitachi Distributors. Get other manuals https://www.bkmanuals.com...
  • Page 8: Chapter 2 Outline Of Sj-Fb

    This manual describes the application board SJ-FB for a SJ300 series inverter. This SJ-FB board, assembled in a SJ300 inverter, detected the rotation speed of a motor with the encoder and feedback the motor speed to suppress speed fluctuations for highly accurate operation.
  • Page 9: Chapter 3 Installation

    Chapter 3 INSTALLATION How to Mount the option Board Please combine the hole at four corners of the option board to each guide post for option positioning, and screw hole for the fixation of this side of the body. Then connect the option board, in option port 1 or 2 of side of the body as shown below.
  • Page 10: Chapter 4 Wiring And Connection

    Chapter 4 WIRING AND CONNECTION 4.1 Terminal assignment of the Option Board Outlook of SJ-FB Dip switch SWR Dip switch SWENC Connector for Main body connection TM1 terminal assignment TM2 terminal assignment EP5 EG5 EAP EAN EBP EBN EZP EZN...
  • Page 11: Function Explanation Of The Terminal

    Chapter 4 WIRING AND CONNECTION 4.2 Function Explanation of the Terminal Common electric Terminal Code Function terminal specification Pulse train input (see page 16) •Mode 0 : 90 degree phase difference pulse •Mode 2 : Forward pulse/Reverse pulse •Mode 1 : Forward/Reverse signal, pulse train DC5V receiver input Pulse line position ON/OFF of the terminal resistance on the option...
  • Page 12: Terminal Connection Diagram

    EMC noise or voltage drop. Also, electric wire for the encoder uses twist shield line of 0.75mm or more (the example: Hitachi Cable, Ltd. KPEV-S), and make the distance less than 20m. In case of more than 20m, please use the relay amplifier of the 5V line driver specification output.
  • Page 13 (Note 5) : Isolate common signal for analog signal of the main body (L terminal of the logic card of SJ300) from common terminal of the SJ-FB. (Note 6) : Please connect the encoder signal line properly so that the relationship among their phases become as shown below during rotation of the motor(Standard EG5).
  • Page 14: Chapter 5 Setting

    Chapter 5 SETTING 5.1 Position of the setting switch Layout of SJ-FB How to Set Switches SWENC SWENC and SWR [ON/OFF] Slide to the (OFF) marked side of the switch to turn it off and the opposite side to turn it on.
  • Page 15: Items Regarding The Feed Back Board Of The Inverter Main Body

    / 03(SLV) / 04(0Hz area SLV) / 05(V2) Auto-tuning mode 00(NOR : Invalid) / 01(NRT : not rotate)/ 02(AUT : H001 selection rotate) 00(Hitachi standard motor constant)/ motor constant H002 01(Auto-tuning data)/ selection 02(Auto tuning data with online auto-tuning) motor capacity...
  • Page 16 Chapter 5 SETTING Change Setting Code Function name Setting range Initial data mode on on run depends on The 1 motor J setting 0.000 - 9.999 / 10.00 - 99.99 / 100.0 - 9999.( H034 the motor (Auto-tuning data) capacity PI control proportional H050 0.00 - 99.99 / 100.0 - 999.9 / 1000.(%)
  • Page 17 (Note 2): When the over speed abnormal detection level (P026), the speed error over detection level (P027) are set 0, the Abnormal detection data processing will be invalid. (Note 3): Regarding the SJ-FB setting, there are some warning about what type of main body combines with the SJ-FB which is written following list.
  • Page 18: Setting Flowchart Of The Switch On The Board

    Chapter 5 SETTING Setting flowchart of the switch on the board START Detect a wire break of A, B phase signal? Set SWENC1 switch OFF. Set SWENC1 switch ON. Detect a wire break of the Z phase signal? Set SWENC2 switch OFF.
  • Page 19: Chapter 6 Operation

    (Note 4) : The motor constant data of the SJ300 series is the data at the time of base frequency 50Hz in the J1 motor made in Hitachi. . Please put in the value that did it to motor constant I0 (H023) 0.7 times, in the case that you use it with base frequency 60Hz in the J1...
  • Page 20 Chapter 6 OPERATION (Note 6) : If satisfactory performance can not be obtained, please adjust the motor constant for the phenomena according to following table. Status Adjusting Phenomena Contents of adjustment running parameter shock Set “Motor constant J” bigger and bigger At starting H024/H034 occurred at starting...
  • Page 21: Chapter 7 Functions

    Chapter 7 FUNCTIONS Relation 7.1 Orientation function A044: 1 Control Method P014: Orientation Stop Position This board is provided with the orientation function used to P015: Orientation Speed setting P016: Orientation Direction position the motor at a certain point during operation. This function setting P017: Completion range setting can be used for replacing a component of the main axis of the...
  • Page 22 Chapter 7 FUNCTIONS 4. Inverter maintains the position after the completion, and outputs the ‘position control completion (POK) signal’ after the set value of ‘delay time setting (P018). (Inverter drives the motor reverse and return to the required stop position in the case it exceeds the required stop position.) 5.
  • Page 23: Data Setting

    Figure 7-2 irrespective of the turn direction. (Note 4) : It depends on what type of main body combines with the SJ-FB, the setting value conversion is different. Please refer to the (Note 3) of the “5.3 Items regarding the feed back board of the inverter main body“.
  • Page 24: Speed Control (Asr)

    Chapter 7 FUNCTIONS Data setting of the input-output terminal Input-output terminal Terminal assignment Contents Set up 45 to one of ORT terminal (ORT) ON : Orientation mode them of C001∼C008 Positioning completion Set up 23 to one of Output when it comes to the positioning signal (POK) them of C021∼C025 completion range.
  • Page 25: Data Setting

    Chapter 7 FUNCTIONS Master Inverter Slave Inverter AP,BP SAP,SBP AN,BN SAN,SBN EAP,EBP EAP,EBP EAN,EBN EAN,EBN Sub Motor Main Motor Figure 7-3 Wiring for Synchronized Operation (Note) : Please connect EG5 of the main and sub inverter together to avoid malfunction caused by EMC noise. 7.3.3 Data setting Data setting related to position control Setting item...
  • Page 26 (N: Electronic gear ratio numerator, D: Electronic gear ratio denominator) (Note 4) : It depends on what type of main body combines with the SJ-FB, the setting value conversion is different. Please refer to the (Note 3) of the “5.3 Items regarding the feed back board of the inverter main body“.
  • Page 27 Chapter 7 FUNCTIONS [Setting example] Main Motor : Encoder pulse 1024 pulses Sub Motor : Encoder pulse 3000 pulses (Main motor rotation speed) : (sub motor rotation speed) = 2 : 1 Set the following for slave inverter in this case. Electronic gear setting position (P019) : RET (command pulse side) Electronic gear numerator (P020)
  • Page 28: Pulse Train Mode Selection

    Chapter 7 FUNCTIONS 7.3.4 Pulse train mode selection The following 3 ways of pulse line input can be selected by the setting of P013. 1) 90° phase difference pulse train (Mode 0) (Pulse train input) (Pulse train input) Detected pulse number Reverse Forward Time...
  • Page 29: Speed Control (P/Pi) Switching Function

    Chapter 7 FUNCTIONS Relation 7.4 Speed control (P/PI) switching function A044: 1 Control Method Speed control mode is normally controlled by proportional- P052: 1 Proportional gain integration compensation (Pi), which keeps the deviation between C001-C008: Intelligent input terminal the actual speed and speed command becomes 0. Further, you can also achieve a propotional control function, which can be used as drooping operation (i.e.
  • Page 30: Compensation Of Secondary Resistor Function

    Chapter 7 FUNCTIONS 7.5 Compensation of secondary resistor function (Temperature revision) Relation Please use this function, if you want to do the temperature revision P025: Compensation of secondary resistor selection to restrain the speed fluctuation by the temperature change of the b098: Thermistor selection motor.
  • Page 31: Chapter 8 Protection Function

    (Note 1): ( ) shows when the option card is connected to option slot 2. (Note 2): Frequency upper limit value (A061/A261) is reflected when it is set. (Note 3): It depends on what type of main body combines with the SJ-FB, the setting value conversion is different.
  • Page 32: Chapter 9 Specification

    (Note 1): The main body setting or external input is selectable. SJ-DG (digital input option board) is required in case of external input. (Note 2): It depends on what type of main body combines with the SJ-FB, the setting value conversion is different.

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