SEW-Eurodrive MOVITRAC B Operating Instructions Manual
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SEW-Eurodrive MOVITRAC B Operating Instructions Manual

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Drive Technology \ Drive Automation \ System Integration \ Services
®
MOVITRAC
B
Operating Instructions
Edition 05/2009
16810813 / EN
Table of Contents
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Summary of Contents for SEW-Eurodrive MOVITRAC B

  • Page 1 Drive Technology \ Drive Automation \ System Integration \ Services ® MOVITRAC Operating Instructions Edition 05/2009 16810813 / EN...
  • Page 2 SEW-EURODRIVE—Driving the world...

  • Page 3: Table Of Contents

    Contents Contents Important Information..................5 How to use the operating instructions ............5 Structure of the safety notes ............... 6 Rights to claim under warranty ..............6 Exclusion of liability..................6 Safety Notes ......................7 Preliminary information ................7 General ....................... 7 Target group ....................
  • Page 4 Contents Startup........................ 44 Brief description of the startup process............. 44 General startup instructions ..............45 Preliminary work and resources..............46 Optional keypad FBG11B ................. 47 Basic operation of the FBG11B keypad ............ 48 Manual operation with FBG11B speed control module......50 External setpoint selection ................

  • Page 5: Important Information

    If you are unclear about any of the information in this documentation, or if you require further information, contact SEW-EURODRIVE. 1.1.1 Text Conventions •...

  • Page 6: Structure Of The Safety Notes

    MOVITRAC B frequency inverters and to achieve the specified product characteristics and performance requirements. SEW-EURODRIVE does not assume liability for injury to persons or damage to equipment or property resulting from non-observance of these operating instructions. In such cases, any liabil- ity for defects is excluded.

  • Page 7: Safety Notes

    Safety Notes Preliminary information Safety Notes The following basic safety notes must be read carefully to prevent injury to persons and damage to property. The operator must ensure that the basic safety notes are read and observed. Make sure that persons responsible for the plant and its operation, as well as persons who work independently on the unit, have read through the operating instruc- tions carefully and understood them.

  • Page 8: Target Group

    2.4.1 Safety functions Frequency inverters from SEW-EURODRIVE must not perform any safety functions unless the inverters are subordinate to other safety systems. Use higher-level safety systems to ensure protection of equipment and personnel. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]...

  • Page 9: Other Applicable Documentation

    Safety Notes Other applicable documentation Other applicable documentation When using the "Safe stop" function, you must observe the following publications: ® • MOVITRAC B / Safe Disconnection – Conditions ® • MOVITRAC B / Safe Disconnection – Applications These publications are available via Documentation\Software\CAD on the SEW- EURODRIVE homepage.

  • Page 10: Electrical Connection

    Safety Notes Electrical connection Electrical connection Observe the applicable national accident prevention guidelines when working on live frequency inverters (e.g. BGV A3 for Germany). During installation, observe the specifications regarding cable cross sections, fusing and protective conductor connection. This publication contains additional information. In this documentation, you will find notes on EMC compliant installation, such as shielding, grounding, arrangement of filters and routing of lines.

  • Page 11: Unit Design

    Unit Design Sizes 0XS / 0S / 0L Unit Design Sizes 0XS / 0S / 0L [14] [13] [12] [11] [10] [1] X1: Power supply connection: 3-phase: L1 / L2 / L3 1-phase: L / N [2] Fixing strap [3] PE connection [4] Shield plate for motor cable, fixing strap underneath [5] X2: Motor connection U / V / W / Brake connection +R / –R [6] X17: Safety contact for safe stop (only MC07B...-S0: sizes 0S / 0L, 400 / 500 V)

  • Page 12: Sizes 1 / 2S / 2

    Unit Design Sizes 1 / 2S / 2 Sizes 1 / 2S / 2 [14] [13] [12] [11] [10] [1] X1: Power supply connection 3-phase: L1 / L2 / L3 / PE screw [2] X4: DC link connection –U / +U [3] X3: Braking resistor connection R+ / R–...

  • Page 13: Size 3

    Unit Design Size 3 Size 3 [16] [15] [14] [13] [12] [11] [10] [1] X2: PE connection [2] X1: Power supply connection 3-phase: 1/L1 / 2/L2 / 3/L3 [3] X4: DC link connection –U / +U [4] X3: Braking resistor connection R+ (8) / R– (9) and PE connection [5] X2: Motor connection U (4) / V (5) / W (6) [6] X2: PE connection [7] Electronics shield clamp...

  • Page 14: Sizes 4 / 5

    Unit Design Sizes 4 / 5 Sizes 4 / 5 [16] [15] [14] [13] [12] [11] [10] [1] X2: PE connection [2] X1: Power supply connection 3-phase: 1/L1 / 2/L2 / 3/L3 [3] X4: DC link connection –U / +U and PE connection [4] X3: Braking resistor connection R+ (8) / R–...

  • Page 15: Unit Designation / Nameplate

    P motor Recommended motor power 100 % operation The unit status for communication with SEW-EURODRIVE is indicated over the bar code at the bottom. The unit status documents the hardware and software states of the unit. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]...

  • Page 16: Installation

    Installation Recommended tools Installation Recommended tools • Use a screwdriver with a 2.5 mm wide blade for connecting the electronics terminal strip X10 / X12 / X13. Installation notes 4.2.1 Mounting the front options [A1] [A2] [B3] [B1] [B4] [B2] [C1] [C2] Attach the front options as follows:...
  • Page 17 Installation Installation notes 4.2.2 Minimum clearance and mounting position • Leave 100 mm (3.94 in) clearance at the top and bottom of the housing for optimum cooling. There is no need for clearance at the sides. You can line up the units directly next to one another.
  • Page 18 Installation Installation notes • You can also use earthed sheet-metal ducts or metal pipes to shield the cables. Install the power and control cables separately. • Provide high frequency compatible grounding for the inverter and all additional units (wide area metal-on-metal contact between the unit housing and ground, e.g. unpainted control cabinet mounting panel).
  • Page 19 Installation Installation notes • For braking resistors in the BW..-T series, you can connect the integrated thermostat using a 2-core, shielded cable as an alternative to a bimetallic relay. • The flat-type braking resistors have internal thermal overload protection (fuse cannot be replaced).
  • Page 20 Install fuses at the beginning of the mains cable behind supply bus junction (see basic unit wiring diagram). • SEW-EURODRIVE recommends that you do not use earth-leakage circuit breakers. However, if an earth-leakage circuit breaker is stipulated for direct or indirect protection against contact, observe the following: Use only type B earth-leakage circuit breakers.

  • Page 21: Installing Optional Power Components

    Installation Installing optional power components Installing optional power components Input contactor for several units Connect a line choke for limiting the inrush current: • For 5 or more 3-phase units • For 2 or more 1-phase units 4.3.1 ND line choke Connecting ND series line choke 4.3.2 NF line filter...
  • Page 22 Installation Installing optional power components 4.3.4 HF output filters • Install output filters next to the corresponding inverter. Leave a ventilation space of at least 100 mm (3.94 in) below and above the output filter. No clearance is required on the sides. •...
  • Page 23 Installation Installing optional power components 4.3.5 HD output choke ® • Install the output choke close to MOVITRAC B beyond the minimum clearance. • Always route all 3 phases (not PE!) through the output choke. • If the cable is shielded, the shield should not be routed through the output choke. When using the HD output choke, you have to wrap the cable around the choke 5 times.
  • Page 24 Installing output Use the supplied screws to mount the HD100 / HD101 output choke together with the choke HD100 / MOVITRAC B frequency inverter onto the conductive mounting surface in the control HD101 cabinet. The connections U / V / W are labeled U / V / W and have to be connected accordingly.
  • Page 25 Installation Installing optional power components 4.3.7 PTC braking resistors BW1 / BW3 with FKB10B BW1 and BW3 PTC braking resistors [1] can be mounted to the shield plate under the inverter using the angle bracket FKB10B [2], part number 18216218 available as option. 4.3.8 Flat-design resistors with FKB11B / FKB12B / FKB13B and FHS11B / FHS12B / FHS13B Flat-design braking resistors can be installed as follows:...

  • Page 26: Ul Compliant Installation

    Installation UL compliant installation UL compliant installation Note the following points for UL-compliant installation: • Only use copper cables with the following temperature ranges as connection cables: ® – MOVITRAC B 0003 – 0300: Temperature range 60/75 °C (140/167 °F) ®...
  • Page 27 Installation UL compliant installation 4.4.1 Maximum values/fuses The following maximum values/fuses must be observed for UL compliant installation: 230 V units / 1-phase Max. mains current Max. mains voltage Fuses 0003 / 0004 / 0005 / 0008 AC 5000 A AC 240 V 15 A / 250 V 0011 / 0015 / 0022...

  • Page 28: Installation Of Loose Items

    Installation Installation of loose items Installation of loose items 4.5.1 Scope of delivery of loose items The scope of delivery includes a bag for loose items. Its contents depends on the size of the inverter. Scope of delivery of loose items for size 0XS / 0S / 0L 4 / 5 •...
  • Page 29 Installation Installation of loose items 4.5.2 Installing shield plate for control electronics (all sizes) ® MOVITRAC B includes a shield plate for the control electron- ics with a retaining screw as standard. Install the shield plate for control electronics as follows: 1.
  • Page 30 Installation Installation of loose items Size 1 SEW-EURODRIVE supplies a shield plate for the power section as standard with ® MOVITRAC B size 1. Mount the shield plate for the power section using the unit's two retaining screws. [1] Shield clamp...
  • Page 31 Install the touch guard according to the regulations. • Never start the unit if the touch guard is not installed. Size 2S SEW-EURODRIVE supplies two touch guards for the DC link and braking resistor ® ® terminals as standard with MOVITRAC B size 2S.
  • Page 32 Installation Installation of loose items ® Sizes 4 / 5 Two touch guards with 8 retaining screws are supplied as standard with MOVITRAC sizes 4 / 5. Install the touch guard on both covers of the power section terminals. ® Touch guard for MOVITRAC B sizes 4 / 5: The touch guard comprises the following parts:...

  • Page 33: Requirements For Installing Cold Plate (Size 0 Only)

    Installation Requirements for installing cold plate (size 0 only) Requirements for installing cold plate (size 0 only) The frequency inverter power loss can be dissipated via coolers that work with different cooling media (air, water, oil, etc.). This can be useful, for example, in restricted instal- lation spaces.
  • Page 34 Installation Deactivating EMC capacitors (size 0 only) 2. Remove the two screws [A] securing the circuit board. 3. Install the screws in the plastic insulations provided [B]. 4. Fasten screws to the unit [C]. 5. Close the unit. 6. Attach the sticker provided to the unit. Deactivating the EMC capacitors stops earth-leakage currents from flowing over the EMC capacitors.

  • Page 35: Wiring Diagram

    Installation Wiring diagram Wiring diagram 3 x AC 400/500 V / PE 3 x AC 230 V / PE 1 x AC 230 V / N / PE –U PE X4 Changeover I-Signal ↔ U-Signal* 0 V – +10 V 0 (4) –...

  • Page 36: Tf Thermistor And Th Bimetallic Switch

    Installation TF thermistor and TH bimetallic switch TF thermistor and TH bimetallic switch The winding temperature is monitored using TF thermistors or TH bimetallic switches. ® Connect TF or TH to the TF output VOTF and the TF input DI05TF of MOVITRAC .

  • Page 37: Connecting Brake Rectifiers

    Installation Connecting brake rectifiers 4.11 Connecting brake rectifiers The connection of the brake rectifier requires a separate supply system cable; supply from the motor voltage is not permitted! Use only contactors of utilization category AC-3 for K11 and K12. Switch off the brake on the DC and AC sides with: •...

  • Page 38: Installing Fsc11B / Fio11B / Fio21B

    Installation Installing FSC11B / FIO11B / FIO21B 4.12 Installing FSC11B / FIO11B / FIO21B You can enhance the basic units using the FSC11B, FIO11B, and FIO21B modules. FSC11B FIO11B FIO21B X45 X40 H L ⊥ H L ⊥ 1 2 3 4 5 6 1 2 3 4 5 1 2 3 1 2 3 4 5 6...
  • Page 39 Installation Installing FSC11B / FIO11B / FIO21B Function Termi- Description Data FSC11B FIO11B FIO21B DC 24 V X46:7 24VIO: Auxiliary voltage / external voltage supply Analog X40:1 AI2: Voltage input –10 – +10 V input > 40 kΩ X40:2 GND: Reference Resolution 10 bit potential Sampling time...
  • Page 40 Installation Installing FSC11B / FIO11B / FIO21B 4.12.2 Installing the system bus (SBus) to FSC11B Max. 64 CAN bus stations can be addressed via system bus (SBus). The SBus supports transmission technology compliant with ISO 11898. SC11/SC12 SC21/SC22 CAN1 CAN1 CAN1 concluded –...
  • Page 41 Installation Installing FSC11B / FIO11B / FIO21B ® MOVITRAC B system bus connection with DFx/UOH11B gateways or DFx integrated ® in MOVITRAC UOH11B DFP21B FAULT ® MOVITRAC ADDRESS FSC11B H L ⊥ 1 2 3 4 5 6 1 2 3 4 5 6 7 + 24 V Cable length •...
  • Page 42 Installation Installing FSC11B / FIO11B / FIO21B 4.12.3 Installing RS-485 interface to FSC11B ® The RS-485 interface can be used for connecting max. 32 MOVITRAC units or 31 ® MOVITRAC units and a higher-level controller (PLC). ® MOVITRAC B RS-485 connection ®...

  • Page 43: Installing The Mbg11A Speed Control Module

    Installation Installing the MBG11A speed control module 4.13 Installing the MBG11A speed control module • A Mounting from the rear using 4 tapped holes. • B Mounting from the front using 2 retaining holes 56 (2.2) 68 (2.7) 4.13.1 Connection ®...

  • Page 44: Startup

    Startup Brief description of the startup process Startup Brief description of the startup process ® You can directly connect the MOVITRAC B frequency motor to a motor with the same power rating. For example: A 1.5 kW (2.0 HP) motor can be connected directly to a MC07B0015.

  • Page 45: General Startup Instructions

    B frequency inverters are factory set to be taken into operation with the SEW motor adapted to the correct power level (4-pole, 50 Hz) in V/f control mode. This means you can take the adjuster motor from SEW-EURODRIVE into operation without project planning.

  • Page 46: Preliminary Work And Resources

    Startup Preliminary work and resources Preliminary work and resources • Check the installation. DANGER Risk of crushing if the motor starts up unintentionally. Severe or fatal injuries. • Ensure that the motor cannot start inadvertently, for example, by removing the electronics terminal block X13.

  • Page 47: Optional Keypad Fbg11B

    Startup Optional keypad FBG11B Optional keypad FBG11B Key arrangement and symbols on the keypad: 5.4.1 Keypad functions The UP/DOWN and ENTER/OUT buttons are used for navigating through the menus. Use the RUN and STOP/RESET buttons to control the drive. The speed control module is used for setpoint specification.

  • Page 48: Basic Operation Of The Fbg11B Keypad

    Startup Basic operation of the FBG11B keypad Basic operation of the FBG11B keypad Level 1 Level 2 Display inverter status speed out Enter Modify Modify/accept Display Enter ramp up [s] value ramp up Modify Modify/accept Display out Enter Enter ramp down [s] value ramp down Fixed setpoint menu...
  • Page 49 Startup Basic operation of the FBG11B keypad 5.5.1 Menu The LED integrated in the symbol lights up when you select a symbol. If a symbol only represents display values, the current display value appears immediately on the display. 5.5.2 Changing parameters You can select the required parameter by selecting a symbol and pressing the ENTER key.

  • Page 50: Manual Operation With Fbg11B Speed Control Module

    Startup Manual operation with FBG11B speed control module Manual operation with FBG11B speed control module FBG11B speed control module of the keypad (local manual operation): LED flashing The only relevant parameters in "FBG speed control module" operating mode are: • P122 Direction of rotation FBG manual operation •...

  • Page 51: External Setpoint Selection

    Startup External setpoint selection External setpoint selection External setpoint selection Control via – Terminals – Serial interface – Setpoint potentiometer connected to AI11/AI12 5.7.1 Set direction of rotation You can specify the set direction of rotation: • "CW/Stop and "CCW/Stop" in P101 control signal source = terminals or P101 control signal source = 3 wire-control •...

  • Page 52: Startup Using The Fbg11B Keypad

    Startup Startup using the FBG11B keypad Startup using the FBG11B keypad Level 2 Level 3 Motor selection: – SEW DRE motor – SEW DRS motor Level 1 out Enter – Non-SEW motor out Enter – SEW DT/DV motor Select operating mode: –...
  • Page 53 Startup Startup using the FBG11B keypad 5.8.1 Required data The following data is required to ensure startup is successful: • Motor type (SEW or non-SEW motor) • Motor data – Rated voltage and rated frequency – Additionally for non-SEW motors: Rated current, rated power, rated factor cos ϕ, and rated speed.
  • Page 54 Startup Startup using the FBG11B keypad 5.8.5 Startup of multi-motor drive Multi-motor drives are mechanically connected to each other (e.g. chain drive with several motors). Observe the notes in the publication "Multi-Motor Drives". Multi-motor drives are possible with installed identical SEW motors only. •...

  • Page 55: Startup With Pc And Movitools ® Motionstudio

    Startup ® Startup with PC and MOVITOOLS MotionStudio ® Startup with PC and MOVITOOLS MotionStudio ® Start MOVITOOLS MotionStudio in the Windows start menu: Programs / SEW / MOVITOOLS MotionStudio 5.x / MotionStudio 5.x ® Press the MOVITOOLS MotionStudio [Scan] button to list all connected units in the unit tree.

  • Page 56: Startup Of Explosion-Proof Ac Asynchronous Motors Of Category 2 (94/9/Ec)

    Startup Startup of explosion-proof AC asynchronous motors of category 2 (94/9/EC) 5.10 Startup of explosion-proof AC asynchronous motors of category 2 (94/9/EC) Explosion-proof AC motors from SEW-EURODRIVE that are taken into operation with ® MOVITRAC B must be approved for such operation according to the nameplate and EC type examination certificate.

  • Page 57: Starting The Motor

    Startup Starting the motor 5.11 Starting the motor You have to exit manual operation before you can enable the motor via terminals. 5.11.1 Analog setpoint specification The following table shows which signals must be present on terminals X11:2 (AI1) and X12:1 –...
  • Page 58 Startup Starting the motor The following travel cycle shows by way of example how the motor is started with the assignment of terminals X12:1 – X12:4 and analog setpoints. Binary output X10:3 (DBØØ "/Brake") is used for switching brake contactor K12. DIØØ...
  • Page 59 Startup Starting the motor 5.11.2 Fixed setpoints The following table shows which signals must be present on terminals X12:1 – X12:6 (DIØØ – DIØ5) when the "unipolar/fixed setpoint" setpoint is selected (P100) in order to operate the drive with the fixed setpoints. X12:1 X12:2 X12:3...
  • Page 60 Startup Starting the motor The following travel cycle shows by way of example how the drive is started with the assignment of terminals X12:1 – X12:6 and the internal fixed setpoints. Binary output X10:3 (DBØØ "/Brake") is used for switching brake contactor K12. DIØØ...

  • Page 61: Parameter List

    Startup Parameter list 5.12 Parameter list All parameters that can also be displayed and edited using the keypad are indicated as follows in the "FBG" (keypad) column: Selection in long menu Selection in short or long menu Selection using symbol on keypad and in long menu Selection within FGB motor startup If a choice is offered, the factory setting is indicated in bold.
  • Page 62 Startup Parameter list FBG Index Name Range / factory setting Value dec. after ® Display MOVITOOLS MotionStudio startup 8337 Binary input DI03 Enable/stop 8338 Binary input DI04 n11/n21 8339 Binary input DI05 n12/n22 8334 Binary inputs DI00 – Collective display of binary inputs DI05 Binary inputs option Binary input DI10...
  • Page 63 Startup Parameter list FBG Index Name Range / factory setting Value dec. after ® Display MOVITOOLS MotionStudio startup 8459 PI 2 actual value [hex] 8460 PI 3 actual value [hex] Setpoints / ramp generators (on FBG only parameter set 1) Setpoint selection / frequency input 8461 Setpoint source...
  • Page 64 Startup Parameter list FBG Index Name Range / factory setting Value dec. after ® Display MOVITOOLS MotionStudio startup Analog input AI2 / FBG speed control module (option) 8469 AI2 operating mode No function 0 – ±10 V + setpoint 0 – 10 V current limit 8811 Addition FBG setpoint control...
  • Page 65 Startup Parameter list FBG Index Name Range / factory setting Value dec. after ® Display MOVITOOLS MotionStudio startup Controller parameter PI controller 8800 PI controller Normal Inverted 8801 P-gain 0 – 1 – 64 8802 I-component 0 – 1 – 2000 [s] 8465 PI actual value mode 1 10 V, reference maximum speed...
  • Page 66 Startup Parameter list FBG Index Name Range / factory setting Value dec. after ® Display MOVITOOLS MotionStudio startup Current reference signal 8550 Current reference 0 – 100 – 150 % I value 8551 Hysteresis 0 – 5 – 30 % I 8552 Delay time 0 –...
  • Page 67 Startup Parameter list FBG Index Name Range / factory setting Value dec. after ® Display MOVITOOLS MotionStudio startup Current limit Ex-e motor: 9293 Current limit Ex-e ON / OFF motor 9294 Frequency A 0 – 5 – 60 Hz 9295 Current limit A 0 –...
  • Page 68 Startup Parameter list FBG Index Name Range / factory setting Value dec. after ® Display MOVITOOLS MotionStudio startup Binary outputs 8350 Binary output DO01 0: No function assignment 1: /Fault (factory setting DO01) 2: Ready (factory setting DO03) 8351 Binary output DO02 assignment 3: Output stage ON 4: Rotating field ON...
  • Page 69 Startup Parameter list FBG Index Name Range / factory setting Value dec. after ® Display MOVITOOLS MotionStudio startup Standstill current 1 / 2 710 / 711 8576 / Standstill current 0 – 50 % I 8577 1 / 2 Setpoint stop function 1 / 2 720 / 723 8578 / Setpoint stop...
  • Page 70 Startup Parameter list FBG Index Name Range / factory setting Value dec. after ® Display MOVITOOLS MotionStudio startup ® – Copy MOVITRAC B → DBG 8660 24 V output voltage 10204.1 IPOS enable Serial communication 8597 RS-485 address 0 – 99 8598 RS-485 group 100 –...
  • Page 71 Startup Parameter list FBG Index Name Range / factory setting Value dec. after ® Display MOVITOOLS MotionStudio startup Process data parameter setting 8304 Setpoint description No function (factory setting P872) Setpoint speed (factory setting P871) Max. speed 8305 Setpoint description Ramp Control word 1 (factory setting P870) 8306...

  • Page 72: Operation

    Operation Data backup Operation Data backup 6.1.1 Data backup using FBG11B ® Use the FBG11B keypad to download parameter data from the MOVITRAC B to the ® keypad or copy from the keypad to MOVITRAC After copying the parameters, check them for accuracy. Data backup using FBG11B Level 1 Level 2...

  • Page 73: Return Codes (R-19 - R-38)

    Operation Return codes (r-19 – r-38) ® 6.1.4 Data backup using MOVITOOLS MotionStudio ® ® When you use MOVITOOLS MotionStudio to transfer data to the MOVITRAC frequency inverter, you must re-enable the inverter as follows: • Select the unit in the network. •...

  • Page 74: Status Displays

    Operation Status displays Status displays 6.3.1 FBG11B keypad If the status is "Drive enabled", the display will show the calculated actual speed. Status Display Drive "Controller inhibit" Drive "No enable" StoP Drive "Enable" 8888 (actual speed) Factory setting SEt (Set) Standstill current 24 V operation Status of binary...

  • Page 75: Unit Status Codes

    Operation Unit status codes 6.3.2 LED flash codes The LED on the front of the unit signals the following states: Status Display (optional with LED flash code status of basic FBG) unit "ENABLE" Speed Constant green light "ENABLE" at current limit Speed flashes Rapid green flashing "CURRENT AT STAND-...

  • Page 76: Service / List Of Faults

    Service / List of Faults Unit information Service / List of Faults Unit information 7.1.1 Fault memory The inverter stores the error message in fault memory P080. The inverter does not save a new fault until the error message has been acknowledged. The local operating panel shows the most recent fault.
  • Page 77 Service / List of Faults Unit information 7.1.3 Reset Reset basic unit An error message can be acknowledged by: • Reset via input terminals with an appropriately assigned binary input (DIØØ, DIØ2...DIØ5). Factory setting for DIØØ is fault reset. Reset keypad An error message can be acknowledged by: •...

  • Page 78: List Of Faults (F-00 - F-113)

    Service / List of Faults List of faults (F-00 – F-113) List of faults (F-00 – F-113) Designation Response Possible cause Measure No error Overcurrent Immediate switch- • Short circuit on output • Rectify the short circuit off with inhibit •...
  • Page 79 Service / List of Faults List of faults (F-00 – F-113) Designation Response Possible cause Measure IPOS-ILLOP Stop with inhibit • Wrong command during • Check the program program execution with IPOS only • Incorrect conditions during • Check program run program execution.
  • Page 80 Service / List of Faults List of faults (F-00 – F-113) Designation Response Possible cause Measure Option missing Immediate switch- • Type of option card not allowed • Use correct option card off with inhibit • Setpoint source, control signal •...

  • Page 81: Sew Electronics Service

    SEW electronics service 7.3.1 Hotline Call the Drive Service Hotline to talk to an SEW-EURODRIVE service specialist on 365 days a year, 24 hours a day. Simply dial the prefix 01805 and then enter the key combination SEWHELP. Or simply dial 018057394357.

  • Page 82: Extended Storage

    This effect can damage the electrolytic capacitors if the unit is connected using the rated voltage after a longer period of storage. If you have not performed maintenance regularly, SEW-EURODRIVE recommends that you increase the line voltage slowly up to the maximum voltage. This can be done, for example, by using a variable transformer for which the output voltage has been set according to the following overview.

  • Page 83: Technical Data

    Compatibility in Drive Engineering" from SEW-EURODRIVE. Compliance with limit classes C2 and C1 has been tested on a specified test setup. SEW-EURODRIVE can provide detailed information on request. The CE mark on the nameplate indicates conformity with the low voltage directive 73/ 23/EEC.

  • Page 84: General Technical Data

    Technical Data General technical data General technical data ® The following technical data applies to all MOVITRAC B frequency inverters indepen- dent of size and power. ® MOVITRAC All sizes Interference immunity Meets EN 61800-3 Interference emission with According to limit value class EMC-compliant installation •...
  • Page 85 Technical Data General technical data ® MOVITRAC All sizes Up to h ≤ 1000 m (3281 ft) without restrictions. Installation altitude The following restrictions apply at h ≥ 1000 m (3281 ft): • from 1000 m (3281 ft) to max. 4000 m (13120 ft): –...

  • Page 86: Movitracb Electronics Data

    Technical Data ® MOVITRAC B electronics data ® MOVITRAC B electronics data Function Terminal Designa- Default Data tion Setpoint input (differ- X10:1 REF1 +10 V, R = 3 kΩ Lmin ential input) X10:2 AI11 (+) 0 – +10 V (R >...
  • Page 87 Technical Data ® MOVITRAC B electronics data Function Terminal Designa- Default Data tion Safety contact X17:1 GND: Reference potential for X17:2 X17:2 VO24: U = DC 24 V, only to supply X17:4 of the same unit; it cannot be used to supply other units.

  • Page 88: Technical Data Of Movitrac ® B

    Technical Data ® Technical data of MOVITRAC ® Technical data of MOVITRAC ® 8.4.1 Overview of MOVITRAC 400 / 500 V 230 V Power supply connection 400 / 500 V / 3-phase Size Power 0.55 / 0.74 2.2 / 3.0 15 / 20 [kW / HP] 0.25 / 0.34...
  • Page 89 Technical Data ® Technical data of MOVITRAC 8.4.2 AC 400 / 500 V / 3-phase / size 0XS / 0.25 / 0.37 kW / 0.34 / 0.50 HP 54.5 (2.15) 163.5 (6.437) 6 (0.2) 149 (5.87) 49.5 (1.95) 6 (0.2) 159.5 (6.280) ®...
  • Page 90 Technical Data ® Technical data of MOVITRAC 8.4.3 AC 400 / 500 V / 3-phase / size 0S / 0.55 / 0.75 / 1.1 / 1.5 kW / 0.74 / 1.0 / 1.5 / 2.0 HP 163.5 (6.437) 80 (3.1) 149 (5.87) 6 (0.2) 70 (2.8)
  • Page 91 Technical Data ® Technical data of MOVITRAC 8.4.4 AC 400 / 500 V / 3-phase / size 0L / 2.2 / 3.0 / 4.0 kW / 3.0 / 4.0 / 5.4 HP 163.5 (6.437) 80 (3.1) 6 (0.2) 149 (5.87) 70 (2.8) 6 (0.2) 159.5 (6.280)
  • Page 92 Technical Data ® Technical data of MOVITRAC 8.4.5 AC 400 / 500 V / 3-phase / size 2S / 5.5 / 7.5 kW / 7.4 / 10 HP 238 (9.37) 105 (4.13) 70 (2.8) 234 (9.21) 7 (0.3) ® MOVITRAC MC07B (3-phase power supply) 0055-5A3-4-00 0075-5A3-4-00...
  • Page 93 Technical Data ® Technical data of MOVITRAC 8.4.6 AC 400 / 500 V / 3-phase / size 2 / 11 kW / 15 HP 130 (5.12) 229 (9.02) 105 (4.13) 225 (8.86) 6.5 (0.26) ® MOVITRAC MC07B (3-phase power supply) 0110-5A3-4-00 Part number 828 527 6...
  • Page 94 Technical Data ® Technical data of MOVITRAC 8.4.7 AC 400 / 500 V / 3-phase / size 3 / 15 / 22 / 30 kW / 20 / 30 / 40 HP 200 (7.87) 251 (9.88) 105 (4.13) 247 (9.72) 7 (0.3) ®...
  • Page 95 Technical Data ® Technical data of MOVITRAC 8.4.8 AC 400 / 500 V / 3-phase / size 4 / 37 / 45 kW / 50 / 60 HP 280 (11.0) 250 (9.84) 140 (5.51) 246 (9.69) 7 (0.3) ® MOVITRAC MC07B (3-phase power supply) 0370-503-4-00 0450-503-4-00...
  • Page 96 Technical Data ® Technical data of MOVITRAC 8.4.9 AC 400 / 500 V / 3-phase / size 5 / 55 / 75 kW / 74 / 100 HP 280 (11.0) 330 (13.0) 140 (5.51) 7 (0.3) ® MOVITRAC MC07B (3-phase power supply) 0550-503-4-00 0750-503-4-00 Part number...
  • Page 97 Technical Data ® Technical data of MOVITRAC 8.4.10 AC 230 V / 1-phase / size 0XS / 0.25 / 0.37 kW / 0.34 / 0.50 HP 163.5 (6.437) 54.5 (2.15) 6 (0.2) 149 (5.87) 49.5 (1.95) 6 (0.2) 159.5 (6.280) ®...
  • Page 98 Technical Data ® Technical data of MOVITRAC 8.4.11 AC 230 V / 1-phase / size 0S / 0.55 / 0.75 kW / 0.74 / 1.0 HP 163.5 (6.437) 80 (3.1) 149 (5.87) 6 (0.2) 70 (2.8) 6 (0.2) 159.5 (6.280) ®...
  • Page 99 Technical Data ® Technical data of MOVITRAC 8.4.12 AC 230 V / 1-phase / size 0L / 1.1 / 1.5 / 2.2 kW / 1.5 / 2.0 / 3.0 HP 163.5 (6.437) 80 (3.1) 6 (0.2) 149 (5.87) 70 (2.8) 6 (0.2) 159.5 (6.280) ®...
  • Page 100 Technical Data ® Technical data of MOVITRAC 8.4.13 AC 230 V / 3-phase / size 0XS / 0.25 / 0.37 kW / 0.34 / 0.50 HP 54.5 (2.15) 163.5 (6.437) 6 (0.2) 149 (5.87) 49.5 (1.95) 6 (0.2) 159.5 (6.280) ®...
  • Page 101 Technical Data ® Technical data of MOVITRAC 8.4.14 AC 230 V / 3-phase / size 0S / 0.55 / 0.75 kW / 0.74 / 1.0 HP 163.5 (6.437) 80 (3.1) 149 (5.87) 6 (0.2) 70 (2.8) 6 (0.2) 159.5 (6.280) ®...
  • Page 102 Technical Data ® Technical data of MOVITRAC 8.4.15 AC 230 V / 3-phase / size 0L / 1.1 / 1.5 / 2.2 kW / 1.5 / 2.0 / 3.0 HP 163.5 (6.437) 80 (3.1) 6 (0.2) 149 (5.87) 70 (2.8) 6 (0.2) 159.5 (6.280) ®...
  • Page 103 Technical Data ® Technical data of MOVITRAC 8.4.16 AC 230 V / 3-phase / size 1 / 3.7 kW / 5.0 HP 105 (4.13) 177 (6.97) 85 (3.3) 173 (6.81) 6 (0.2) ® MOVITRAC MC07B (3-phase power supply) 0037-2A3-4-00 Part number 828 506 3 INPUT Rated mains voltage...
  • Page 104 Technical Data ® Technical data of MOVITRAC 8.4.17 AC 230 V / 3-phase / size 2 / 5.5 / 7.5 kW / 7.4 / 10 HP 130 (5.12) 229 (9.02) 105 (4.13) 225 (8.86) 6.5 (0.26) ® MOVITRAC MC07B (3-phase power supply) 0055-2A3-4-00 0075-2A3-4-00 Part number...
  • Page 105 Technical Data ® Technical data of MOVITRAC 8.4.18 AC 230 V / 3-phase / size 3 / 11 / 15 kW / 15 / 20 HP 200 (7.87) 251 (9.88) 105 (4.13) 247 (9.72) 7 (0.3) ® MOVITRAC MC07B (3-phase power supply) 0110-203-4-00 0150-203-4-00 Part number...
  • Page 106 Technical Data ® Technical data of MOVITRAC 8.4.19 AC 230 V / 3-phase / size 4 / 22 / 30 kW / 30 / 40 HP 280 (11.0) 250 (9.84) 140 (5.51) 246 (9.69) 7 (0.3) ® MOVITRAC MC07B (3-phase power supply) 0220-203-4-00 0300-203-4-00 Part number...

  • Page 107: Front Option Fbg11B Keypad

    Technical Data Front option FBG11B keypad Front option FBG11B keypad The FBG11B front option can be used for simple diagnostics and startup. Part number 1820 635 2 Functions • Display process values and status • Error memory and error reset queries •...

  • Page 108: Fsc11B Communication Module

    Technical Data FSC11B communication module FSC11B communication module The FSC11B communication module enables communication with other units. These ® ® may include: PC, operator terminals, MOVITRAC or MOVIDRIVE Part number 1820 716 2 ® ® Functions • Communication with PLC / MOVITRAC B / MOVIDRIVE / PC •...

  • Page 109: Fio11B Analog Module

    Technical Data FIO11B analog module FIO11B analog module Part number 1820 637 9 8.7.1 Description The FIO11B analog module upgrades the basic version with the following interfaces: • Setpoint input • Analog output • RS-485 interface • The options FIO11B, FSC11B and FIO21B are mounted on the same fastening place and therefore cannot be used simultaneously.

  • Page 110: Fio21B Digital Module

    Technical Data FIO21B digital module FIO21B digital module Part number 1822 541 1 8.8.1 Description The FIO21B digital module upgrades the basic unit with the following interfaces: • 7 additional binary inputs DI10 – DI16 • RS-485 service interface • CAN-based system bus (SBus), plug-in terminals •...

  • Page 111: Index

    Index Index External DC 24 V voltage supply..........86 External setpoint selection ............51 Ambient temperature ..............84 Analog module FIO11B............38, 42 Analog setpoint specification ............57 Auxiliary voltage output...............86 Fault F01 Overcurrent ..............78 F03 Ground fault ..............78 F04 Brake chopper..............78 Bimetallic switch TH..............36 F06 Mains phase failure ............
  • Page 112 Index Parameter menu................. 48 PC startup .................. 55 HD output choke .................23 PE input connection ..............20 HF output filter ................22 Pollution class ................84 Power shield clamps ..............29 Immediate switch-off ..............76 Input contactor ................21 Ramp down ................48 Installation altitude ..............85 Ramp up..................
  • Page 113 Index LED, flash codes..............75 Status of binary inputs/outputs ..........74 Warnings, FBG11B keypad............49 Stop.....................76 Wiring diagram ................35 STOP / RESET (FBG11B keypad) ..........47 Storage temperature ..............84 Supply system lead..............18 Switch-off response Immediate switch-off ..............76 stop ..................76 Switch-off responses..............76 Systembus (SBus), installation ...........40 Technical data AC 230 V / 1-phase / size 0L ..........99 AC 230 V / 1-phase / size 0S..........98...

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