SEW-Eurodrive MOVITRAC B System Manual
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SEW-Eurodrive MOVITRAC B System Manual

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Drive Technology \ Drive Automation \ System Integration \ Services
®
MOVITRAC
B
System Manual
Edition 05/2009
16806026 / EN
Table of Contents
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Summary of Contents for SEW-Eurodrive MOVITRAC B

  • Page 1 Drive Technology \ Drive Automation \ System Integration \ Services ® MOVITRAC System Manual Edition 05/2009 16806026 / EN...
  • Page 2 SEW-EURODRIVE – Driving the world...

  • Page 3: Table Of Contents

    Contents Contents Important Information..................6 How to use the operating instructions ............6 Structure of the safety notes ............... 7 Rights to claim under warranty ..............7 Exclusion of liability..................7 Safety Notes ......................8 Preliminary information ................8 General ....................... 8 Target group ....................
  • Page 4 Contents 4.20 ND line chokes ..................64 4.21 NF line filters ..................... 67 4.22 ULF11A folding ferrites ................69 4.23 HD output chokes ..................69 4.24 EMC module FKE12B/13B ............... 72 4.25 HF output filters..................73 4.26 Fieldbus connection .................. 78 ®...
  • Page 5 Contents Installation of loose items................ 177 Requirements for installing cold plate (size 0 only)......... 182 Deactivating EMC capacitors (size 0 only) ..........182 Wiring diagram ..................184 TF thermistor and TH bimetallic switch ........... 185 8.10 Connecting braking resistor BW..-P / BW..-T / BW.. to X3 / X2 ....185 8.11 Connecting brake rectifiers ..............

  • Page 6: Important Information

    Important Information How to use the operating instructions Important Information How to use the operating instructions The operating instructions are an integral part of the product and contain important information for operation and service. The operating instructions are written for all employees who assemble, install, startup, and service this product.

  • Page 7: Structure Of The Safety Notes

    Important Information Structure of the safety notes Structure of the safety notes The safety notes in these operating instructions are designed as follows: Pictogram SIGNAL WORD Type and source of danger. Possible consequence(s) if the safety notes are disregarded. • Measure(s) to prevent the danger.

  • Page 8: Safety Notes

    Safety Notes Preliminary information Safety Notes The following basic safety notes must be read carefully to prevent injury to persons and damage to property. The operator must ensure that the basic safety notes are read and observed. Make sure that persons responsible for the plant and its operation, as well as persons who work independently on the unit, have read through the operating instruc- tions carefully and understood them.

  • Page 9: Target Group

    Safety Notes Target group Target group Any mechanical work may only be performed by adequately qualified personnel. Quali- fied personnel in this context are persons who are familiar with the setup, mechanical installation, trouble shooting and maintenance for this product. Further, they are quali- fied as follows: •...

  • Page 10: Other Applicable Documentation

    Safety Notes Other applicable documentation Other applicable documentation When using the "Safe stop" function, you must observe the following publications: ® • MOVITRAC B / Safe Disconnection – Conditions ® • MOVITRAC B / Safe Disconnection – Applications These publications are available via Documentation\Software\CAD on the SEW- EURODRIVE homepage.

  • Page 11: Electrical Connection

    Safety Notes Electrical connection Electrical connection Observe the applicable national accident prevention guidelines when working on live frequency inverters (e.g. BGV A3 for Germany). During installation, observe the specifications regarding cable cross sections, fusing and protective conductor connection. This publication contains additional information. In this documentation, you will find notes on EMC compliant installation, such as shielding, grounding, arrangement of filters and routing of lines.

  • Page 12: System Description Movitrac ® B

    ® System Description MOVITRAC ® MOVITRAC B – compact, versatile and universal ® System Description MOVITRAC ® Compact and economical: MOVITRAC B – the next frequency inverter generation. ® MOVITRAC B – compact, versatile and universal The percentage of speed-variable AC drives with inverter technology is constantly increasing, and these units offer all options to optimize system and machine concepts to the process sequences in addition to machine-conserving drive technology.

  • Page 13: System Overview Movitrac ® B

    ® System Description MOVITRAC ® System overview MOVITRAC ® System overview MOVITRAC 1 x 200 – 240 V 3 x AC 200 – 240 V 3 x AC 380 – 500 V Keypad Front option Analog module DBG60B keypad FIO11B FBG11B Line choke ND Line filter NF...

  • Page 14: The Units At A Glance

    ® System Description MOVITRAC The units at a glance The units at a glance ® Power supply Motor power Rated output MOVITRAC B type Size connection current 0.25 kW / 0.34 HP AC 1.7 A MC07B0003-2B1-4-00 0.37 kW / 0.50 HP AC 2.5 A MC07B0004-2B1-4-00 0.55 kW / 0.74 HP...

  • Page 15: Functions / Features

    ® System Description MOVITRAC Functions / features Functions / features ® MOVITRAC B frequency inverters are characterized by the following features: 3.4.1 Unit properties • Wide voltage range: – 230 V units for the voltage range 1 × AC 200 – 240 V, 50/60 Hz –...
  • Page 16 ® System Description MOVITRAC Functions / features • Optional keypad for displaying setpoints and setting parameters – 5-digit 7-segment display – 9 LEDs for displaying the selected symbols – 6 keys for operation – 1 setpoint generator for speed specification –...
  • Page 17 ® System Description MOVITRAC Functions / features • Speed monitoring and monitoring of the motor and regenerative limit power. • 5 fault memories with all relevant operating data at the moment of the fault. • Standardized operation, parameter setting and identical unit connection technology ®...

  • Page 18: Movitools ® Motionstudio

    ® System description MOVITRAC ® MOVITOOLS MotionStudio ® MOVITOOLS MotionStudio ® The MOVITOOLS MotionStudio program includes: • Parameter tree • Startup ® • SCOPE ® • Application Builder • Data management ® MOVITRAC B has the following functions: • Startup •...

  • Page 19: Technical Data

    Technical Data CE marking, UL approval and C-Tick Technical Data CE marking, UL approval and C-Tick 4.1.1 CE-marking ® MOVITRAC B frequency inverters comply with the regulations of the Low Voltage Directive 73/23/EEC. ® MOVITRAC B frequency inverters are designed for use as components for installation in machines and systems.

  • Page 20: General Technical Data

    Technical Data General technical data General technical data ® The following technical data applies to all MOVITRAC B frequency inverters indepen- dent of size and power. ® MOVITRAC All sizes Interference immunity Meets EN 61800-3 Interference emission with According to limit value class EMC-compliant installation •...
  • Page 21 Technical Data General technical data ® MOVITRAC All sizes Installation altitude Up to h ≤ 1000 m (3281 ft) without restrictions. The following restrictions apply at h ≥ 1000 m (3281 ft): • from 1000 m (3281 ft) to max. 4000 m (13120 ft): –...

  • Page 22: Movitracb Electronics Data

    Technical Data ® MOVITRAC B electronics data ® MOVITRAC B electronics data Function Terminal Designa- Default Data tion Setpoint input (differ- X10:1 REF1 +10 V, R = 3 kΩ Lmin ential input) X10:2 AI11 (+) 0 – +10 V (R >...
  • Page 23 Technical Data ® MOVITRAC B electronics data Function Terminal Designa- Default Data tion Safety contact X17:1 GND: Reference potential for X17:2 X17:2 VO24: U = DC 24 V, only to supply X17:4 of the same unit; it cannot be used to supply other units.

  • Page 24: Technical Data Of Movitrac ® B

    Technical Data ® Technical data of MOVITRAC ® Technical data of MOVITRAC ® 4.4.1 Overview of MOVITRAC 400 / 500 V 230 V Power supply connection 400 / 500 V / 3-phase Size Power [kW / 0.55 / 0.74 2.2 / 3.0 15 / 20 37 / 50 55 / 74...
  • Page 25 Technical Data ® Technical data of MOVITRAC 4.4.2 AC 400 / 500 V / 3-phase / size 0XS / 0.25 / 0.37 kW / 0.34 / 0.50 HP 54.5 (2.15) 163.5 (6.437) 6 (0.2) 149 (5.87) 49.5 (1.95) 6 (0.2) 159.5 (6.280) ®...
  • Page 26 Technical Data ® Technical data of MOVITRAC 4.4.3 AC 400 / 500 V / 3-phase / size 0S / 0.55 / 0.75 / 1.1 / 1.5 kW / 0.74 / 1.0 / 1.5 / 2.0 HP 163.5 (6.437) 80 (3.1) 149 (5.87) 6 (0.2) 70 (2.8)
  • Page 27 Technical Data ® Technical data of MOVITRAC 4.4.4 AC 400 / 500 V / 3-phase / size 0L / 2.2 / 3.0 / 4.0 kW / 3.0 / 4.0 / 5.4 HP 163.5 (6.437) 80 (3.1) 6 (0.2) 149 (5.87) 70 (2.8) 6 (0.2) 159.5 (6.280)
  • Page 28 Technical Data ® Technical data of MOVITRAC 4.4.5 AC 400 / 500 V / 3-phase / size 2S / 5.5 / 7.5 kW / 7.4 / 10 HP 238 (9.37) 105 (4.13) 70 (2.8) 234 (9.21) 7 (0.3) ® MOVITRAC MC07B (3-phase power supply) 0055-5A3-4-00 0075-5A3-4-00...
  • Page 29 Technical Data ® Technical data of MOVITRAC 4.4.6 AC 400 / 500 V / 3-phase / size 2 / 11 kW / 15 HP 130 (5.12) 229 (9.02) 105 (4.13) 225 (8.86) 6.5 (0.26) ® MOVITRAC MC07B (3-phase power supply) 0110-5A3-4-00 Part number 828 527 6...
  • Page 30 Technical Data ® Technical data of MOVITRAC 4.4.7 AC 400 / 500 V / 3-phase / size 3 / 15 / 22 / 30 kW / 20 / 30 / 40 HP 200 (7.87) 251 (9.88) 105 (4.13) 247 (9.72) 7 (0.3) ®...
  • Page 31 Technical Data ® Technical data of MOVITRAC 4.4.8 AC 400 / 500 V / 3-phase / size 4 / 37 / 45 kW / 50 / 60 HP 280 (11.0) 250 (9.84) 140 (5.51) 246 (9.69) 7 (0.3) ® MOVITRAC MC07B (3-phase power supply) 0370-503-4-00 0450-503-4-00...
  • Page 32 Technical Data ® Technical data of MOVITRAC 4.4.9 AC 400 / 500 V / 3-phase / size 5 / 55 / 75 kW / 74 / 100 HP 280 (11.0) 330 (13.0) 140 (5.51) 7 (0.3) ® MOVITRAC MC07B (3-phase power supply) 0550-503-4-00 0750-503-4-00 Part number...
  • Page 33 Technical Data ® Technical data of MOVITRAC 4.4.10 AC 230 V / 1-phase / size 0XS / 0.25 / 0.37 kW / 0.34 / 0.50 HP 54.5 (2.15) 163.5 (6.437) 6 (0.2) 149 (5.87) 49.5 (1.95) 6 (0.2) 159.5 (6.280) ®...
  • Page 34 Technical Data ® Technical data of MOVITRAC 4.4.11 AC 230 V / 1-phase / size 0S / 0.55 / 0.75 kW / 0.74 / 1.0 HP 163.5 (6.437) 80 (3.1) 149 (5.87) 6 (0.2) 70 (2.8) 6 (0.2) 159.5 (6.280) ®...
  • Page 35 Technical Data ® Technical data of MOVITRAC 4.4.12 AC 230 V / 1-phase / size 0L / 1.1 / 1.5 / 2.2 kW / 1.5 / 2.0 / 3.0 HP 163.5 (6.437) 80 (3.1) 6 (0.2) 149 (5.87) 70 (2.8) 6 (0.2) 159.5 (6.280) ®...
  • Page 36 Technical Data ® Technical data of MOVITRAC 4.4.13 AC 230 V / 3-phase / size 0XS / 0.25 / 0.37 kW / 0.34 / 0.50 HP 54.5 (2.15) 163.5 (6.437) 6 (0.2) 149 (5.87) 49.5 (1.95) 6 (0.2) 159.5 (6.280) ®...
  • Page 37 Technical Data ® Technical data of MOVITRAC 4.4.14 AC 230 V / 3-phase / size 0S / 0.55 / 0.75 kW / 0.74 / 1.0 HP 163.5 (6.437) 80 (3.1) 149 (5.87) 6 (0.2) 70 (2.8) 6 (0.2) 159.5 (6.280) ®...
  • Page 38 Technical Data ® Technical data of MOVITRAC 4.4.15 AC 230 V / 3-phase / size 0L / 1.1 / 1.5 / 2.2 kW / 1.5 / 2.0 / 3.0 HP 163.5 (6.437) 80 (3.1) 6 (0.2) 149 (5.87) 70 (2.8) 6 (0.2) 159.5 (6.280) ®...
  • Page 39 Technical Data ® Technical data of MOVITRAC 4.4.16 AC 230 V / 3-phase / size 1 / 3.7 kW / 5.0 HP 105 (4.13) 177 (6.97) 85 (3.3) 173 (6.81) 6 (0.2) ® MOVITRAC MC07B (3-phase power supply) 0037-2A3-4-00 Part number 828 506 3 INPUT Rated mains voltage...
  • Page 40 Technical Data ® Technical data of MOVITRAC 4.4.17 AC 230 V / 3-phase / size 2 / 5.5 / 7.5 kW / 7.4 / 10 HP 130 (5.12) 229 (9.02) 105 (4.13) 225 (8.86) 6.5 (0.26) ® MOVITRAC MC07B (3-phase power supply) 0055-2A3-4-00 0075-2A3-4-00 Part number...
  • Page 41 Technical Data ® Technical data of MOVITRAC 4.4.18 AC 230 V / 3-phase / size 3 / 11 / 15 kW / 15 / 20 HP 200 (7.87) 251 (9.88) 105 (4.13) 247 (9.72) 7 (0.3) ® MOVITRAC MC07B (3-phase power supply) 0110-203-4-00 0150-203-4-00 Part number...
  • Page 42 Technical Data ® Technical data of MOVITRAC 4.4.19 AC 230 V / 3-phase / size 4 / 22 / 30 kW / 30 / 40 HP 280 (11.0) 250 (9.84) 140 (5.51) 246 (9.69) 7 (0.3) ® MOVITRAC MC07B (3-phase power supply) 0220-203-4-00 0300-203-4-00 Part number...

  • Page 43: Front Option Fbg11B Keypad

    Technical Data Front option FBG11B keypad Front option FBG11B keypad The FBG11B front option can be used for simple diagnostics and startup. Part number 1820 635 2 Functions • Display process values and status • Error memory and error reset queries •...

  • Page 44: Fsc11B Communication Module

    Technical Data FSC11B communication module FSC11B communication module The FSC11B communication module enables communication with other units. These ® ® may include: PC, operator terminals, MOVITRAC or MOVIDRIVE Part number 1820 716 2 ® ® Functions • Communication with PLC / MOVITRAC B / MOVIDRIVE / PC •...

  • Page 45: Fio11B Analog Module

    Technical Data FIO11B analog module FIO11B analog module Part number 1820 637 9 4.7.1 Description The FIO11B analog module upgrades the basic version with the following interfaces: • Setpoint input • Analog output • RS-485 interface • The options FIO11B, FSC11B and FIO21B are mounted on the same fastening place and therefore cannot be used simultaneously.

  • Page 46: Fio21B Digital Module

    Technical Data FIO21B digital module FIO21B digital module Part number 1822 541 1 4.8.1 Description The FIO21B digital module upgrades the basic unit with the following interfaces: • 7 additional binary inputs DI10 – DI16 • RS-485 service interface • CAN-based system bus (SBus), plug-in terminals •...

  • Page 47: Dbg60B Keypad

    Technical Data DBG60B keypad DBG60B keypad 4.9.1 Description ® The basic version of MOVITRAC B does not have a DBG60B keypad but has the option of an upgrade to include the plain text keypad. Keypad Language Part number DE / EN / FR / IT / ES / PT / NL (German / English / French / DBG60B-01 1 820 403 1...
  • Page 48 Technical Data DBG60B keypad 4.9.3 Features • Illuminated plain text display, choice of 7 languages • Keypad with 21 keys • Can be connected via extension cable DKG60B (5 m (20 ft)) • Degree of protection IP40 (EN 60529) The DBG60B keypad option is connected to the FSC11B or FIO11B communication front option.
  • Page 49 Technical Data DBG60B keypad 4.9.5 DBG60B housing dimension drawing The DBM60B option can be used to mount the DBG60B keypad in the control cabinet door, for example. The DBM60B option consists of housing in degree of protection IP65 and a 5 m (20 ft) long DKG60B extension cable. 5 4 ( 2 Ø4 (0.2) .

  • Page 50: Ubp11A Parameter Module

    Technical Data UBP11A parameter module 4.10 UBP11A parameter module Part number: 823 933 9 Functional description: • For saving data from the inverter to the parameter module • Data from the parameter module can be read back into the inverter •...

  • Page 51: Mbg11A Speed Control Module

    Technical Data MBG11A speed control module 4.11 MBG11A speed control module Functional description: • The MBG11A speed control module has 2 keys and a display. They allow for remote speed control in the range of –100 % – +100 % f (potentiometer f1).

  • Page 52: Uws11A Interface Adapter Rs-232 / Rs-485 For Support Rail

    Technical Data UWS11A interface adapter RS-232 / RS-485 for support rail 4.12 UWS11A interface adapter RS-232 / RS-485 for support rail Part number 822 689 X The FSC11B or FIO11B is required for connecting the UWS11A. Ambient temperature 0 – 40 °C (32 – 104 °F) Degree of protection IP20 Description...

  • Page 53: Uws21B Interface Adapter Rs-232/Rs-485

    Technical Data UWS21B interface adapter RS-232/RS-485 4.13 UWS21B interface adapter RS-232/RS-485 Part number 18204562 The FSC11B or FIO11B is required for connecting the UWS21B. Ambient temperature 0 – 40 °C (32 – 104 °F) Degree of protection IP20 Description The UWS21B option converts RS-232 signals, for example from the PC, into RS-485 signals. These RS-485 ®...

  • Page 54: Bw Series Braking Resistors

    Technical Data BW series braking resistors 4.15 BW series braking resistors 4.15.1 General information ® BW series braking resistors are adapted to the MOVITRAC B inverter series. The type of cooling is KS = self-cooling (air ventilation). The resistor surfaces reach high temperatures under load with P .
  • Page 55 Technical Data BW series braking resistors 4.15.3 Flat design Flat-type resistors have degree of protection IP54 and are equipped with internal thermal overload protection (cannot be replaced). Depending on their type, you can install the resistors as follows: • With support rail mounting FHS or submounting FKB under the heat sink. Submounted braking resistors do not reach the specified CDF power.
  • Page 56 Technical Data BW series braking resistors 4.15.4 Wire resistors and grid resistors • Perforated sheet cover (IP20) open to mounting surface • The short-term load capacity of the wire and grid resistors is higher than in the flat- ® type braking resistors (→ MOVIDRIVE B system manual, section "Selecting the braking resistor").
  • Page 57 Technical Data BW series braking resistors 230 V Type BW027- BW027- BW018- BW018- BW018- BW012- BW012- BW012- Part number 822 422 6 822 423 4 – – – 821 680 0 – – Type BW..-T part number – – 1820 416 3 1820 138 5 1820 139 3 –...
  • Page 58 Technical Data BW series braking resistors 400 V Type BW100-006 BW168 BW268 BW147 BW247 BW347 Part number 821 701 7 820 604 X 820 715 1 820 713 5 820 714 3 820 798 4 Type BW..-T part number 1820 419 8 1820 133 4 1820 417 1 1820 134 2...
  • Page 59 Technical Data BW series braking resistors 4.15.5 Dimension drawing for BW braking resistors Flat-design Flat-design resistors: The connecting lead is 500 mm (19.69 in) long. The scope of delivery includes four M4 threaded bushes each of type 1 and 2. (0.47) Type Main dimensions [mm (in)]...
  • Page 60 Technical Data BW series braking resistors Grid resistors Type Main dimensions [mm (in)] Fastening parts [mm (in)] Mass [kg (lb)] A BW..-T BW012-025 295 (11.6) – 260 (10.2) 490 (19.3) 270 (10.6) 380 (15.0) 10.5 (0.413) 8.0 (18) BW012-025-P 295 (11.6) –...

  • Page 61: Bs Touch Guard

    Technical Data BS touch guard 4.16 BS touch guard Dimension drawing for touch guard: [1] Grommet [2] Support rail mounting Type Main dimensions [mm (in)] Mounting dimensions [mm (in)] BS-003 60 (2.4) 160 (6.30) 146 (5.75) 125 (4.92) 40 (1.6) 20 (0.8) 6 (0.2) 17.5 (0.689)

  • Page 62: Submounting Of Flat-Type Fkb11/12/13B Braking Resistors

    Technical Data Submounting of flat-type FKB11/12/13B braking resistors 4.18 Submounting of flat-type FKB11/12/13B braking resistors The FKB..B is used for submounting flat-design resistors under the inverter. Type Part number Size Braking resistor 230 V 400/500 V FKB11B 1820 728 6 FKB12B 1820 729 4 BW027-003...

  • Page 63: Fhs11B/12B/13B Support Rail Mounting

    Technical Data FHS11B/12B/13B support rail mounting 4.19 FHS11B/12B/13B support rail mounting ® The FHS is used for support rail mounting of MOVITRAC B frequency inverters and for the submounting of flat-design resistors. Type Part number Size Braking resistor 230 V 400/500 V FHS11B 1820 724 3...

  • Page 64: Nd Line Chokes

    Technical Data ND line chokes 4.20 ND line chokes The line choke assists in overvoltage protection. The line choke limits the charging current when several inverters are connected together in parallel on the input end with shared mains contactors. ND line filters have cRUus approval independent of ®...
  • Page 65 Technical Data ND line chokes 4.20.1 Dimension drawing for ND 010-301 / ND 020-151 Type Main dimensions [mm (in)] Mounting dimensions [mm (in)] Mass [kg (lb)] ND 010-301 90 (3.5) 100 (3.94) 80 (3.1) 70 (2.8) 64 (2.5) 52 (2.0) 4.4 (0.17) 7.4 (0.29) 1.4 (3.1)
  • Page 66 Technical Data ND line chokes 4.20.3 Dimension drawing for ND 150-013 [1] = Space for touch-safe terminal strips Type Main dimensions [mm (in)] Mounting dimensions [mm (in)] Mass [kg (lb)] ND 150-013 250 (9.84) 160 (6.30) 230 (9.06) 180 (7.09) 77 (3.0) 8 (0.3) 17 (37)

  • Page 67: Nf Line Filters

    Technical Data NF line filters 4.21 NF line filters The line filter suppresses interference emissions on the line side of inverters. The ambient temperature is –25 – +45 °C (–13 – 113 °F). The degree of protection is IP20 ® (EN 60529).
  • Page 68 Technical Data NF line filters Dimension drawing for line filter [mm (in)]: Line filter Main dimensions type NF009-503 195 (7.68) 55 (2.2) NF014-503 225 (8.86) 80 (3.1) NF018-503 50 (2.0) 255 (10.0) NF035-503 275 (10.8) 60 (2.4) NF048-503 315 (12.4) 100 (3.94) NF063-503 260 (10.2)

  • Page 69: Ulf11A Folding Ferrites

    Technical Data ULF11A folding ferrites 4.22 ULF11A folding ferrites Folding ferrites are used to reduce intereference radiated from the mains cable. Only use folding ferrites with single-phase units. The delivery scope contains 3 folding ferrites, which much be installed according to the installation instructions.
  • Page 70 Technical Data HD output chokes Dimension drawing for HD 001 / 002 / 003 [mm (in)]: Output Main dimensions Mounting Inside Hole choke type dimensions diameter dimension HD001 121 (4.76) 64 (2.5) 131 (5.16) 80 (3.1) 50 (2.0) 50 (2.0) 5.8 (0.23) HD002 66 (2.6)
  • Page 71 Technical Data HD output chokes Dimension drawing for HD100 / HD101: 208.5 (8.209) 80 (3.1) 45 (1.8) ® Output choke MOVITRAC type HD100 Size 0S 226 (8.90) 248 (9.76) 196 (7.72) HD101 Size 0L 314.5 (12.38) 336.5 (13.25) 284.5 (11.20) System Manual V3 –...

  • Page 72: Emc Module Fke12B/13B

    Technical Data EMC module FKE12B/13B 4.24 EMC module FKE12B/13B Using the EMC module, you can reach limit class C1 (B) on the input and output sides. The EMC module is designed for 100 % operation and 125 % operation. Type FKE12B FKE13B Part number...

  • Page 73: Hf Output Filters

    Technical Data HF output filters 4.25 HF output filters SEW output filters of the HF type are sine filters. Sine filters smoothen the output voltage of the inverter. Use output filters in the following cases: • In group drives (several motor leads in parallel); the discharge currents in the motor cables are suppressed.
  • Page 74 Technical Data HF output filters Output filter type HF075-503 HF023-403 HF033-403 HF047-403 HF450-503 Part number 826 313 2 825 784 1 825 785 X 825 786 8 826 948 3 Rated voltage 3 × AC 200 V –10 % – 3 × AC 500 V +10 %, 50/60 Hz Earth-leakage current at U ∆I 0 mA...
  • Page 75 Technical Data HF output filters Output filter type HF180-403 Part number 829 909 9 Rated voltage 3 × AC 380 V –10 % – 3 × AC 500 V +10 %, 50/60 Hz Earth-leakage current at U ∆I 0 mA Power loss at I 860 W Degree of protection (EN 60529)
  • Page 76 Technical Data HF output filters Dimension drawing for HF...-503 [mm (in)]: MOVIDRIVE ® MOVIDRIVE ® MOVIDRIVE ® Type Main dimensions HF008 / 015 / 022 / 030-503 80 (3.1) 286 (11.3) 176 (6.93) HF040 / 055 / 075-503 135 (5.31) 296 (11.7) 216 (8.50) Type...
  • Page 77 Technical Data HF output filters Dimension drawing for HF...-403 [mm (in)]: Type Main dimensions Standard installation C/C1 HF023-403 365/390 (14.4/ 145 (5.71) 284 (11.2) 268 (10.6) 60 (2.4) 15.4) HF033-403 385/400 (15.2/ HF047-403 190 (7.48) 300 (11.8) 284 (11.2) 80 (3.1) 15.7) Type Horizontal mounting posi-...

  • Page 78: Fieldbus Connection

    Technical Data Fieldbus connection 4.26 Fieldbus connection 4.26.1 Fieldbus gateways The fieldbus gateways convert standard fieldbuses into the SEW SBus. This means that up to 8 inverters can be triggered using one gateway. ® The controller (PLC or PC) and the MOVITRAC frequency inverter exchange process data such as a control word or speed using the fieldbus.
  • Page 79 Technical Data Fieldbus connection Gateways are available for the following bus systems for connection to fieldbuses. Separate housing Integrated in inverter PROFIBUS DFP21B / UOH11B MC07B.../FSC11B/DFP21B DeviceNet DFD11B / UOH11B MC07B.../FSC11B/DFD11B EtherCAT DFE24B / UOH11B MC07B.../FSC11B/DFE24B PROFINET DFE32B / UOH11B MC07B.../FSC11B/DFE32B EtherNet/IP DFE33B / UOH11B...
  • Page 80 Technical Data Fieldbus connection Dimension drawing for UOH 4.5 (0.18) 30 (1.2) 22.5 (0.886) 100 (3.94) System Manual V3 – MOVITRAC® B...
  • Page 81 Technical Data Fieldbus connection 4.26.2 DFP21B fieldbus interface for PROFIBUS ® Description The MOVITRAC B frequency inverter enables you to use the DFP21B option to connect to higher-level automation systems via PROFIBUS DP and DP-V1 thanks to its powerful, universal fieldbus interface. Refer to the publication "Fieldbus interface DFP21B PROFIBUS DP-V1"...
  • Page 82 Technical Data Fieldbus connection 4.26.3 DFD11B fieldbus interface for DeviceNet ® Description The MOVITRAC B frequency inverter together with the DFD11B option and its high- performance universal fieldbus interface enable the connection to higher-level automa- tion systems via the open and standardized DeviceNet fieldbus system. Refer to the publication "DFD11B DeviceNet Fieldbus Interface"...
  • Page 83 Technical Data Fieldbus connection 4.26.4 DFE24B fieldbus interface for EtherCAT ® Description The MOVITRAC B frequency inverter enables you to use the DFE24B option to con- nect to higher-level automation systems via EtherCAT thanks to its powerful, universal fieldbus interface. Refer to the publication "DFE24B EtherCAT Fieldbus Interface"...
  • Page 84 Technical Data Fieldbus connection 4.26.5 DFE32B fieldbus interface for PROFINET IO RT ® Description The MOVITRAC B frequency inverter enables you to use the DFE32B option to con- nect to higher-level automation systems via PROFINET IO RT thanks to its powerful, universal fieldbus interface.
  • Page 85 Technical Data Fieldbus connection 4.26.6 DFE33B fieldbus interface for EtherNet/IP ® Description The MOVITRAC B frequency inverter enables you to use the EtherNet/IP DFE33B option to connect to higher-level automation systems via EtherNet/IP thanks to its powerful, universal fieldbus interface. Refer to the publication "DFE33B EtherNet/IP Fieldbus Interface"...
  • Page 86 Technical Data Fieldbus connection ® 4.26.7 DFS11B fieldbus interface for PROFIBUS / PROFIsafe ® Description The MOVITRAC B frequency inverter enables you to use the DFS11B option to ® connect to higher-level automation systems via PROFIBUS with PROFIsafe thanks to its powerful, universal fieldbus interface.
  • Page 87 Technical Data Fieldbus connection ® 4.26.8 DFS21B fieldbus interface for PROFINET / PROFIsafe ® Description The MOVITRAC B frequency inverter enables you to use the DFS21B option to ® connect to higher-level automation systems via PROFINET IO RT with PROFIsafe thanks to its powerful, universal fieldbus interface.

  • Page 88: Movi-Plc

    IEC 61131-3 and PLCopen standards for the first time. The DHP11B option is integrated ex works (not in size 0XS) or supplied in a separate UOH housing. Only SEW EURODRIVE can carry out an expansion of the unit with this option. ®...
  • Page 89 Technical Data ® MOVI-PLC 4.27.3 Electronics data ® Electronics data of MOVI-PLC basic DHP11B: Status display LEDs for • Voltage supply I/O • Firmware • Program • PROFIBUS • System buses Fieldbus • PROFIBUS DP and DPV1 according to IEC 61158 •...

  • Page 90: Uwu52A Switched-Mode Power Supply

    Technical Data UWU52A switched-mode power supply 4.28 UWU52A switched-mode power supply UWU52A switched-mode power supply Part number 188 181 7 Input voltage 1 × AC 110 V – AC 240 V Voltage range AC 95 – 265 V, DC 110 – 300 V Frequency 50/60 Hz Maximum no-load current...

  • Page 91: Parameters

    Parameters Explanation of the parameters Parameters As a rule, you only set the parameters during startup and if servicing is required. You ® can set the MOVITRAC B parameters in various ways: • With the keypad ® • With the MOVITOOLS MotionStudio programs on a PC via RS-485 interface •...
  • Page 92 Parameters Explanation of the parameters Name Description Output current [A] Apparent current at the inverter output, displayed in AC A. Status displays Inverter status Status of the unit output stage: • INHIBITED • ENABLED Operating state The following operating states are possible: •...
  • Page 93 Parameters Explanation of the parameters Name Description Rated output current [A] The rated unit current is displayed in [A] Firmware of basic unit Part number and firmware version DBG firmware Part number and firmware version Fault memory ® 080 – Faults t-0 –...
  • Page 94 Parameters Explanation of the parameters Name Description Setpoint source 11 / Frequency setpoint input / Fixed setpoint The frequency at binary input DI04 specifies the setpoint. Set the value with the P102 Frequency scaling parameter. You can influence the value with P110 AI1 scaling.
  • Page 95 Parameters Explanation of the parameters Name Description Control signal source 0 / Terminals The binary inputs determine the control. 1 / RS-485 The RS-485 interface and the binary inputs determine the control. 3 / SBus The system bus and the binary inputs determine the control. 4 / 3-wire control The 3-wire control principle determines the control.
  • Page 96 Parameters Explanation of the parameters Name Description FI1 reference 0 / n 1 / n reference Setpoint reference speed Setting range: 0 – 3000 – 6000 rpm for frequency input FI1 reference and analog inputs AI1 and AI2 AI1 wire breakage detection Wire breakage detection is only available in operating mode 4 –...
  • Page 97 Parameters Explanation of the parameters Name Description Analog input 1 (0 – +10 V) The analog input can be configured using a characteristic curve. AI1 operating mode Maximum speed Setpoint reference speed Speed Standardized setpoint Input value input value Standardized setpoint value Standardi- characteristic zation...
  • Page 98 Parameters Explanation of the parameters Name Description AI1 voltage offset Setting range: –10 V – 0 – +10 V (up to firmware 12) The zero passage of the setpoint characteristic can be moved along the U axis. P302/P312 Reference point with positive offset (P113) U offset...
  • Page 99 Parameters Explanation of the parameters Name Description Analog input AI2 / FBG speed control module (option) Analog input AI2 is only available with the optional analog module FIO11B. Maximum speed Speed Standardized setpoint Input value input value Standardized setpoint in rpm Standardi- characteristic –10 V –...
  • Page 100 Parameters Explanation of the parameters Name Description AI2 characteristic curve x1 Setting range –100 % – 0 – +100 % (–10 V – 0 – +10 V) AI2 characteristic curve y1 Setting range –100 % – 0 – +100 % (–n –...
  • Page 101 Parameters Explanation of the parameters Name Description 139 / 149 Ramp monitoring 1 / 2 Setting range: YES / NO If you set the deceleration ramps to a value that is a lot shorter than can be physically accomplished in this system, the turning drive will be stopped after expiration of the monitoring time.
  • Page 102 Parameters Explanation of the parameters Name Description Controller parameters PI controller (see section Project Planning / PI controller for a description of the parameters) P250 PI controller Normal Inverted P251 P-gain P301/311 n P252 I-component P302/312 n Speed setpoint (value) Setpoint Actual value...
  • Page 103 Parameters Explanation of the parameters Name Description 301 / 311 Minimum speed 1 / 2 Setting range 0 – 15 – 5500 [rpm] Speed value, the lower limit of which must not be exceeded even when zero is selected as the setpoint. The minimum speed also applies when n <...
  • Page 104 Parameters Explanation of the parameters Name Description 322 / 332 IxR adjustment 1/2 Setting range 0 – 100 [%] The inverter sets the value automatically when P320 / P330 Automatic adjust- ment = ON. Manual alterations to individual controller parameters are reserved for optimization by specialists.
  • Page 105 Parameters Explanation of the parameters Name Description Current reference signal (in preparation) Signal if the output current is greater or less than the reference value. I [% I ] P431 P430 P432 P433: | I | > I P433: | I | < I Current reference signal Current reference value Setting range 0 –...
  • Page 106 Parameters Explanation of the parameters Name Description Gear unit/motor monitoring (in preparation) These parameters are used to set the response to be triggered in the event of a motor or gear unit problem. The binary inputs have to be set accordingly for this purpose. Fault responses are triggered in the Controller inhibit or No enable inverter states. The binary input signals are filtered with a time constant of 10 s.
  • Page 107 Parameters Explanation of the parameters Name Description Current limit Ex-e motor: The parameter group P56. Current limitation Ex e Motor contains display and setting values that are specific to the "current limitation in the Ex e Motor on inverter" function. The factory setting is indicated in bold. The factory set- tings apply for the delivery status.
  • Page 108 Parameters Explanation of the parameters Name Description Terminal assignment Binary inputs (DI01 with fixed assignment CW/HALT) Effective with inverter status Inhibited Enabled 0: No function (–) – – 1: Enable / stop (no) Stop at P136 Stop ramp Enable 2: CW / halt (no) Halt at P131 ramp down Enable CW 3: CCW / halt (no)
  • Page 109 Parameters Explanation of the parameters Name Description Binary outputs (use only binary output DO02 for controlling the brake rectifier) Effect when 0 signal 1 signal 0: No function – – 1: /fault Collective fault signal – 2: Ready Not ready Ready 3: Output stage ON Unit inhibited...
  • Page 110 Parameters Explanation of the parameters Name Description AO1 analog output 0 / No function The value 0 % evaluated by the characteristic curve is displayed. 1 / Ramp generator input (amount) / 100 % corresponds to 3000 rpm Setpoint speed at the input of the internal ramp generator 2 / Setpoint speed (amount) / 100 % corresponds to 3000 rpm Valid setpoint speed (output ramp generator or correcting variable of the higher-level controller)
  • Page 111 Parameters Explanation of the parameters Name Description Control functions All settings with regard to the fundamental control properties of the inverter are defined within parameter group 7... The parameter group comprises functions which the inverter executes automatically when they are activated. Operating mode 1 / 2 This parameter is used to set the basic operating mode of the inverter.
  • Page 112 Parameters Explanation of the parameters Name Description VFC & flying start function: The flying start function lets you synchronize the inverter to a motor that is already running. This function is used in particular with drives that are not braked actively, run on for a long time or are turned by a flowing medium, e.g. pumps and fans.
  • Page 113 Parameters Explanation of the parameters Name Description Setpoint stop function 1 / 2 Use the P720 / P723 Setpoint stop function to enable the inverter automatically depending on the main setpoint. The inverter is enabled with all the necessary functions, such as pre-magnetization and brake control. It is important that you also enable the drive via terminals.
  • Page 114 Parameters Explanation of the parameters Name Description Speed skip function The skip window center and skip width are values and automatically have an effect on positive and negative setpoints when activated. The function is deactivated by setting the skip width to 0. Output speed P741/P743 Ramps...
  • Page 115 Parameters Explanation of the parameters Name Description Setpoint specified via RS-485: ® If the master specifies the setpoint for the slaves via RS-485, MOVITRAC B takes over the master function in the RS-485 interface after the parameter 750 has been set to "RS-485 speed". The communication with MotionStudio ®...
  • Page 116 Parameters Explanation of the parameters Name Description Unit functions Setup Short menu (FBG11B only) long short Use P800 to switch from the factory set short menu to the detailed parameter menu. DBG60B language Language selection only for DBG60B keypad. You can use P802 to reset the factory settings stored in the EPROM for almost all parameters. You can also reset the unit to its initial delivery condition.
  • Page 117 Parameters Explanation of the parameters Name Description Brake operation 1 / 2 P820/P821 lets you switch 4-quadrant operation on and off. 4-quadrant operation is possible if you connect a braking resistor to ® ® MOVITRAC B. P820/P821 must be set to OFF if there is no braking resistor connected to MOVITRAC B, which means regenerative ®...
  • Page 118 Parameters Explanation of the parameters Name Description Scaling actual speed value Scaling actual speed value defines a user-specific display parameter P001 User display. For example, the user display is to be shown in 1/s. Such a setting requires a scaling factor of 1/60. This means the numerator scaling factor has to be set to 1 and the denominator scaling factor to 60.
  • Page 119 Parameters Explanation of the parameters Name Description ® You can use P873 – P875 to define the content of process input data words PI1 – PI3. This definition is necessary so MOVITRAC can allocate the appropriate actual values. The following PI assignments are available: 0 / No function: The content of the process input data word is 0000 1 / Actual speed:...

  • Page 120: Project Planning

    Project Planning Schematic procedure Project Planning Schematic procedure Clarification of → • Technical data and requirements • Basic conditions • System interfacing ↓ Calculating the relevant application data • Stationary, dynamic, regenerative power • Speed ↓ Gear unit selection Determine •...

  • Page 121: Options For Standard Applications

    Project Planning Options for standard applications Options for standard applications Refer to the following table for available options for simple applications. Conditions for simple applications: • Vertical movement: Braking time is less than 25 % of cyclic duration factor CDF and no longer than 30 s.

  • Page 122: Description Of Applications

    Project Planning Description of applications Description of applications 6.3.1 Project planning for trolleys The motor load in the dynamic sections determines the peak motor power to be dimen- sioned. The thermal load determines the required continuous motor power. Refer to the travel cycle for determining the thermal load.

  • Page 123: Speed-Torque Characteristic Curve

    Project Planning Speed-torque characteristic curve Select the motor power for hoists according to the load type: • S1 (100 % cdf): Select the motor power of the next higher motor type than the selected inverter power, e.g. for lengthy upwards travel or continuous elevators. •...

  • Page 124: Motor Selection

    Project Planning Motor selection Motor selection 6.5.1 Basic recommendations • Use only motors with at least thermal class 155 (F). • Use the TF thermistor or TH bimetallic switch. • Preferably use 4-pole motors. This applies particularly if you are operating gearmotors with a high oil filling level because of their vertical mounting position.
  • Page 125 Project Planning Motor selection 6.5.4 Inverter / motor combinations The following table shows possible inverter/motor combinations. You can also assign the next higher motor size to the inverters. The 4-pole motors (1500 rpm) are included ® in the factory setting of MOVITRAC B.

  • Page 126: Overload Capacity

    Project Planning Overload capacity Overload capacity ® MOVITRAC B frequency inverters permanently calculate the load on the inverter output stage (unit utilization). They can output the maximum possible power in every operating state. The permitted continuous output current depends on: •...

  • Page 127: Load Capacity Of The Units At Low Output Frequencies

    Project Planning Load capacity of the units at low output frequencies Load capacity of the units at low output frequencies ® The thermal model in MOVITRAC B implements dynamic limiting of the maximum output current. Consequently, the thermal model only permits less than 100 % output current at output frequencies less than 2 Hz if the capacity utilization is high.

  • Page 128: Selecting The Braking Resistor

    Project Planning Selecting the braking resistor Selecting the braking resistor DANGER The supply cables to the braking resistor carry a high DC voltage (ca. DC 900 V). Severe or fatal injuries from electric shock. • The braking resistor cables must be suitable for this high DC voltage. •...
  • Page 129 Project Planning Selecting the braking resistor The following table lists the peak braking power levels that are possible for the different resistance values. Resistance [Ω] Peak breaking power [KW] 400/500 V units 230 V units – 13.0 – 13.8 – 20.0 –...
  • Page 130 Project Planning Selecting the braking resistor Calculation Given: example • Average braking power: 0.25 kW • Brake ramp: 2 s • 200 brake applications per hour Procedure: Calculating energy from the power of the brake ramp: × = × 0 25 The brake ramp [3] (0.2 s) can be used for the brake ramp in the diagram.
  • Page 131 Project Planning Selecting the braking resistor Overload factor for Overload factor dependent on the cycle duration factor for wire resistors: wire resistors 100% cdf [%] Cyclic duration factor 15 % 25 % 40 % 60 % 80 % 100 % Overload factor K 1.12 Overload factor for...

  • Page 132: Connecting Ac Brakemotors

    Project Planning Connecting AC brakemotors Calculation Given: example • Peak braking power 13 kW • Average braking power 6.5 kW • Cyclic duration factor cdf 6 % Required: • BW.. braking resistor Procedure • The 100 % cdf power for wire and grid resistors is initially calculated using the following formula: Average braking power / overload factor (wire / grid resistor) Refer to the diagrams for the overload factor (wire and grid resistor) with a cyclic...

  • Page 133: Mains And Motor Connection

    Project Planning Mains and motor connection 6.10.1 Brake rectifier The brake rectifier can be switched off in two ways causing the brake to be applied: 1. Cut-off in the AC circuit 2. Cut-off in the DC and AC circuits (faster cut-off) Always switch off the brake on the DC and AC sides in: •...
  • Page 134 Project Planning Mains and motor connection 6.11.2 Input contactors and line fuses Input contactor • Only use input contactors of utilization category AC-3 (EN 60947-4-1). Mains activation • Ensure a minimum time of 120 s between two mains activations for AC 230 V / 1-phase units.
  • Page 135 Project Planning Mains and motor connection 6.11.3 Line protection and core cross section Comply with the regulations of the specific country and for the specific machine regarding fusing and selecting cable cross sections. If required, also adhere to the notes on UL compliant installation.
  • Page 136 Project Planning Mains and motor connection ® MOVITRAC B 3 × 230 V 0037 0055 0075 0110 0150 0220 0300 Fuses F11/F12/F13 25 A 25 A 35 A 50 A 63 A 80 A 100 A Power supply L1/L2/L3 4 mm 4 mm 6 mm 10 mm...
  • Page 137 Project Planning Mains and motor connection ® MOVITRAC B 3 × 230 V 0003 0004 0005 0008 0011 0015 0022 3-phase Line protection 10 A 16 A Power supply AWG16 AWG12 cable PE conductor 2 x AWG16 2 x AWG12 Motor cable AWG16 AWG16...
  • Page 138 Project Planning Mains and motor connection 6.11.4 Motor cable length The maximum motor cable length depends on: • Cable type • Voltage drop in the cable • Set PWM frequency • Output filter The limit values in the tables do not apply if you use an output filter. The motor cable length is then solely limited by the voltage drop on the motor cable.
  • Page 139 Project Planning Mains and motor connection 6.11.5 Voltage drop Select the cable cross-section of the motor cable so the voltage drop is as small as possible. An excessively high voltage drop means that the full motor torque is not achieved. You can determine the expected voltage drop using the following tables.

  • Page 140: Multi-Motor Drive/Group Drive

    Project Planning Multi-motor drive/group drive 6.12 Multi-motor drive/group drive Group drives are mechanically decoupled from each other (e.g. different conveyor belts). In this operating mode, the inverter operates without slip compensation and with a constant V/f ratio. Multi-motor drives are mechanically coupled to each other (e.g. chain drive with multiple motors).

  • Page 141: Line Chokes

    Project Planning Line chokes 6.13 Line chokes 6.13.1 1-phase Use is required under the following circumstances: • Mains inductances of less than 100 µH per branch • Using line chokes is required when operating several units that are switched on simultaneously.
  • Page 142 Project Planning Electromagnetic compatibility EMC 6.14.1 Interference immunity ® MOVITRAC B meets the minimum requirements stipulated in EN 61800-3 with regard to interference immunity. 6.14.2 Interference emission ® The interference emission of MOVITRAC B was tested using standard equipment. The limit values complied with allow the units to be used in both industrial and private environments.
  • Page 143 Project Planning Electromagnetic compatibility EMC 6.14.3 Connection Observe the "Installation" section for EMC-compliant connection. 6.14.4 IT systems NOTES • No EMC limits are specified for interference emission in voltage supply systems without an NF earthed star point (IT systems). The efficiency of line filters is severely limited.

  • Page 144: Hf Output Filters

    Project Planning HF output filters 6.15 HF output filters 6.15.1 Important information Observe the following instructions when using output filters: • Do not use output filters in hoist applications. • During project planning of the drive, take into account the voltage drop in the output filter and consequently the reduced motor torque available.
  • Page 145 Project Planning HF output filters 6.15.3 V connection DC link Operation without V connection: DC link • Approved only for PWM frequency 4 kHz or 8 kHz. X2/3 Operation with V connection DC link Connection of inverter terminal + R with HF..-503 terminal V5 or HF..-403 terminal 7 TIPS •...
  • Page 146 Project Planning HF output filters The procedure for selecting the PWM frequency and checking the inverter is summa- rized in the following figure. Selecting PWM frequency Noise sensitive and V connection environment in which HF is used DC link (not motor!) Motor cable type Shielded Unschielded...

  • Page 147: Electronics Cables And Signal Generation

    Project Planning Electronics cables and signal generation 6.16 Electronics cables and signal generation 6.16.1 Cable type The electronic terminals are suitable for: • Cross sections up to 1.5 mm (AWG16) without conductor end sleeves • Cross sections up to 1.0 mm (AWG17) with conductor end sleeves Use shielded cables as standard.
  • Page 148 Project Planning External voltage supply DC 24 V ® DC 24 V power demand of MOVITRAC 2)3) Size Basic unit power DBG60B FIO11B / Fieldbus option DHP11B demand FIO21B Size 0 MC07B..-00 Size 0 12 W MC07B..-S0 4.5 W 1, 2S, 2 17 W 23 W 4, 5...

  • Page 149: Parameter Set Selection

    Project Planning Parameter set selection 6.18 Parameter set selection This function is used to operate two motors on one inverter using two different parameter sets. The parameter set is switched over via binary input or fieldbus. A binary input must be programmed to the "Parameter set switchover"...

  • Page 150: Priority Of The Operating States And Interrelation Between Control Signals150

    Project Planning Priority of the operating states and interrelation between control signals 6.19 Priority of the operating states and interrelation between control signals 6.19.1 Priority of operating states The following illustration shows the priority of operating states: Priority high Controller inhibit Rapid stop Stop Enable...

  • Page 151: Pi Controller

    Project Planning PI controller 6.20 PI controller You can use the implemented PI controller for temperature control, pressure control or other applications. The PI controller can be switched on and off. Structural diagram showing installation of the PI controller P250 PI controller Normal Inverted P251 P-gain...
  • Page 152 Project Planning PI controller 6.20.2 Setpoint selection The following settings are possible as the setpoint source. You can select the setpoint source with parameter P100. • Unipolar / Fixed setpoint: The setpoint zero applies as long as no setpoint is selected.
  • Page 153 Project Planning PI controller 6.20.3 Actual value detection The unipolar input AI1 is the actual value input. You can set the operating mode for the actual value using P112 AI1 operating mode (see also parameters 116 – 119): • 0 – 10 V: The following applies to operation as a voltage input: 0 –...

  • Page 154: Application Examples

    Project Planning Application examples 6.21 Application examples All application examples presented here assume that the unit has been started up correctly in accordance with the "Startup" section. 6.21.1 External setpoint potentiometer The external setpoint potentiometer is not effective when manual operation is active. Connect an external setpoint potentiometer as follows: The resistance value of the external setpoint potentiometer R must be ≥...
  • Page 155 Project Planning Application examples Setpoint X1 P116 X2 P118 Setpoint Diagram source Y1 P117 Y2 P119 speed 100% / n 50 % / n –n 100 % Bipolar –n / +n –100 % 100 % 10 V 0 1/min 100% / 10 V -50 % / n -100% / n 100% / n...
  • Page 156 Project Planning Application examples 6.21.3 Speed-controlled agitator In this application, you can control the speed using the FBG speed control module. The keypad is used to control: • Reset • Start • Stop • Speed control. Select the "FGB speed control module" icon to operate the agitator. Parameters Adapt the following parameters for the agitator: •...
  • Page 157 Project Planning Application examples 6.21.4 Positioning a trolley Principle Positioning a trolley with rapid speed and creep speed, and position detection using proximity sensors. The emergency off function must be guaranteed using a separate safety circuit. Install a braking resistor. Perform a startup for the VFC operating mode.
  • Page 158 Project Planning Application examples Terminals • Rapid speed: DI04 = 1 and DI05 = 1 • Slow speed: DI04 = 1 and DI05 = 0 Assign the electronics terminal strip with • DI01 = CW/stop • DI02 = CCW/Stop • DI03 = Enable •...
  • Page 159 Project Planning Application examples 6.21.5 PI controller Following a diagram showing the basic structure of the control system with a PI controller, taking the example of a pressure control system. ® MOVITRAC B Control Frequency Speed deviation Current/voltage Torque Pressure...

  • Page 160: Unit Design

    Unit Design Sizes 0XS / 0S / 0L Unit Design Sizes 0XS / 0S / 0L [14] [13] [12] [11] [10] [1] X1: Power supply connection: 3-phase: L1 / L2 / L3 1-phase: L / N [2] Fixing strap [3] PE connection [4] Shield plate for motor cable, fixing strap underneath [5] X2: Motor connection U / V / W / Brake connection +R / –R [6] X17: Safety contact for safe stop (only MC07B...-S0: sizes 0S / 0L, 400 / 500 V)

  • Page 161: Sizes 1 / 2S / 2

    Unit Design Sizes 1 / 2S / 2 Sizes 1 / 2S / 2 [14] [13] [12] [11] [10] [1] X1: Power supply connection 3-phase: L1 / L2 / L3 / PE screw [2] X4: DC link connection –U / +U [3] X3: Braking resistor connection R+ / R–...

  • Page 162: Size 3

    Unit Design Size 3 Size 3 [16] [15] [14] [13] [12] [11] [10] [1] X2: PE connection [2] X1: Power supply connection 3-phase: 1/L1 / 2/L2 / 3/L3 [3] X4: DC link connection –U / +U [4] X3: Braking resistor connection R+ (8) / R– (9) and PE connection [5] X2: Motor connection U (4) / V (5) / W (6) [6] X2: PE connection [7] Electronics shield clamp...

  • Page 163: Sizes 4 / 5

    Unit Design Sizes 4 / 5 Sizes 4 / 5 [16] [15] [14] [13] [12] [11] [10] [1] X2: PE connection [2] X1: Power supply connection 3-phase: 1/L1 / 2/L2 / 3/L3 [3] X4: DC link connection –U / +U and PE connection [4] X3: Braking resistor connection R+ (8) / R–...

  • Page 164: Unit Designation / Nameplate

    Unit Design Unit designation / nameplate Unit designation / nameplate MC 07 B 0022- 2 B 1- 4- 00 00 = Standard Design S0 = Safe stop Quadrants 4 = 4Q (with brake chopper) Connection type 3 = 3-phase / 1 = 1-phase 0 = No radio interference suppression Radio interference suppression...

  • Page 165: Installation

    Installation Recommended tools Installation Recommended tools • Use a screwdriver with a 2.5 mm wide blade for connecting the electronics terminal strip X10 / X12 / X13. Installation notes 8.2.1 Mounting the front options [A1] [A2] [B3] [B1] [B4] [B2] [C1] [C2] Attach the front options as follows:...
  • Page 166 Installation Installation notes 8.2.2 Minimum clearance and mounting position • Leave 100 mm (3.94 in) clearance at the top and bottom of the housing for optimum cooling. There is no need for clearance at the sides. You can line up the units directly next to one another.
  • Page 167 Installation Installation notes • You can also use earthed sheet-metal ducts or metal pipes to shield the cables. Install the power and control cables separately. • Provide high frequency compatible grounding for the inverter and all additional units (wide area metal-on-metal contact between the unit housing and ground, e.g. unpainted control cabinet mounting panel).
  • Page 168 Installation Installation notes • For braking resistors in the BW..-T series, you can connect the integrated thermostat using a 2-core, shielded cable as an alternative to a bimetallic relay. • The flat-type braking resistors have internal thermal overload protection (fuse cannot be replaced).
  • Page 169 Installation Installation notes 8.2.15 Line filters ® MOVITRAC B frequency inverters have an integrated line filter as standard. They comply with the following limit value class to EN 55011 on the line side without further measures: • Single-phase connection: C1 cable conducted •...

  • Page 170: Installing Optional Power Components

    Installation Installing optional power components Installing optional power components Input contactor for several units Connect a line choke for limiting the inrush current: • For 5 or more 3-phase units • For 2 or more 1-phase units 8.3.1 ND line choke Connecting ND series line choke 8.3.2 NF line filter...
  • Page 171 Installation Installing optional power components 8.3.4 HF output filters • Install output filters next to the corresponding inverter. Leave a ventilation space of at least 100 mm (3.94 in) below and above the output filter. No clearance is required on the sides. •...
  • Page 172 Installation Installing optional power components 8.3.5 HD output choke ® • Install the output choke close to MOVITRAC B beyond the minimum clearance. • Always route all 3 phases (not PE!) through the output choke. • If the cable is shielded, the shield should not be routed through the output choke. When using the HD output choke, you have to wrap the cable around the choke 5 times.
  • Page 173 Installing output Use the supplied screws to mount the HD100 / HD101 output choke together with the choke HD100 / MOVITRAC B frequency inverter onto the conductive mounting surface in the control HD101 cabinet. The connections U / V / W are labeled U / V / W and have to be connected accordingly.
  • Page 174 Installation Installing optional power components 8.3.7 PTC braking resistors BW1 / BW3 with FKB10B BW1 and BW3 PTC braking resistors [1] can be mounted to the shield plate under the inverter using the angle bracket FKB10B [2], part number 18216218 available as option. 8.3.8 Flat-design resistors with FKB11B / FKB12B / FKB13B and FHS11B / FHS12B / FHS13B Flat-design braking resistors can be installed as follows:...

  • Page 175: Ul Compliant Installation

    Installation UL compliant installation UL compliant installation Note the following points for UL-compliant installation: • Only use copper cables with the following temperature ranges as connection cables: ® – MOVITRAC B 0003 – 0300: Temperature range 60/75 °C (140/167 °F) ®...
  • Page 176 Installation UL compliant installation 8.4.1 Maximum values/fuses The following maximum values/fuses must be observed for UL compliant installation: 230 V units / 1-phase Max. mains current Max. mains voltage Fuses 0003 / 0004 / 0005 / 0008 AC 5000 A AC 240 V 15 A / 250 V 0011 / 0015 / 0022...

  • Page 177: Installation Of Loose Items

    Installation Installation of loose items Installation of loose items 8.5.1 Scope of delivery of loose items The scope of delivery includes a bag for loose items. Its contents depends on the size of the inverter. Scope of delivery of loose items for size 0XS / 0S / 0L 4 / 5 •...
  • Page 178 Installation Installation of loose items 8.5.2 Installing shield plate for control electronics (all sizes) ® MOVITRAC B includes a shield plate for the control electron- ics with a retaining screw as standard. Install the shield plate for control electronics as follows: 1.
  • Page 179 Installation Installation of loose items Size 1 SEW-EURODRIVE supplies a shield plate for the power section as standard with ® MOVITRAC B size 1. Mount the shield plate for the power section using the unit's two retaining screws. [1] Shield clamp [2] PE connection Sizes 2S / 2 SEW-EURODRIVE supplies a shield plate for the power section with two retaining...
  • Page 180 Installation Installation of loose items 8.5.4 Installing the touch guard DANGER Uncovered power connections. Severe or fatal injuries from electric shock. • Install the touch guard according to the regulations. • Never start the unit if the touch guard is not installed. Size 2S SEW-EURODRIVE supplies two touch guards for the DC link and braking resistor ®...
  • Page 181 Installation Installation of loose items ® Sizes 4 / 5 Two touch guards with 8 retaining screws are supplied as standard with MOVITRAC sizes 4 / 5. Install the touch guard on both covers of the power section terminals. ® Touch guard for MOVITRAC B sizes 4 / 5: The touch guard comprises the following parts:...

  • Page 182: Requirements For Installing Cold Plate (Size 0 Only)

    Installation Requirements for installing cold plate (size 0 only) Requirements for installing cold plate (size 0 only) The frequency inverter power loss can be dissipated via coolers that work with different cooling media (air, water, oil, etc.). This can be useful, for example, in restricted instal- lation spaces.
  • Page 183 Installation Deactivating EMC capacitors (size 0 only) 2. Remove the two screws [A] securing the circuit board. 3. Install the screws in the plastic insulations provided [B]. 4. Fasten screws to the unit [C]. 5. Close the unit. 6. Attach the sticker provided to the unit. Deactivating the EMC capacitors stops earth-leakage currents from flowing over the EMC capacitors.

  • Page 184: Wiring Diagram

    Installation Wiring diagram Wiring diagram 3 x AC 400/500 V / PE 3 x AC 230 V / PE 1 x AC 230 V / N / PE –U PE X4 Changeover I-Signal ↔ U-Signal* 0 V – +10 V 0 (4) –...

  • Page 185: Tf Thermistor And Th Bimetallic Switch

    Installation TF thermistor and TH bimetallic switch TF thermistor and TH bimetallic switch The winding temperature is monitored using TF thermistors or TH bimetallic switches. ® Connect TF or TH to the TF output VOTF and the TF input DI05TF of MOVITRAC .

  • Page 186: Connecting Brake Rectifiers

    Installation Connecting brake rectifiers 8.11 Connecting brake rectifiers The connection of the brake rectifier requires a separate supply system cable; supply from the motor voltage is not permitted! Use only contactors of utilization category AC-3 for K11 and K12. Switch off the brake on the DC and AC sides with: •...

  • Page 187: Installing Fsc11B / Fio11B / Fio21B

    Installation Installing FSC11B / FIO11B / FIO21B 8.12 Installing FSC11B / FIO11B / FIO21B You can enhance the basic units using the FSC11B, FIO11B, and FIO21B modules. FSC11B FIO11B FIO21B X45 X40 H L ⊥ H L ⊥ 1 2 3 4 5 6 1 2 3 4 5 1 2 3 1 2 3 4 5 6...
  • Page 188 Installation Installing FSC11B / FIO11B / FIO21B Function Termi- Description Data FSC11B FIO11B FIO21B DC 24 V X46:7 24VIO: Auxiliary voltage / external voltage supply Analog X40:1 AI2: Voltage input –10 – +10 V input > 40 kΩ X40:2 GND: Reference Resolution 10 bit potential Sampling time...
  • Page 189 Installation Installing FSC11B / FIO11B / FIO21B 8.12.2 Installing the system bus (SBus) to FSC11B Max. 64 CAN bus stations can be addressed via system bus (SBus). The SBus supports transmission technology compliant with ISO 11898. SC11/SC12 SC21/SC22 CAN1 CAN1 CAN1 concluded –...
  • Page 190 Installation Installing FSC11B / FIO11B / FIO21B ® MOVITRAC B system bus connection with DFx/UOH11B gateways or DFx integrated ® in MOVITRAC UOH11B DFP21B FAULT ® MOVITRAC ADDRESS FSC11B H L ⊥ 1 2 3 4 5 6 1 2 3 4 5 6 7 + 24 V Cable length •...
  • Page 191 Installation Installing FSC11B / FIO11B / FIO21B 8.12.3 Installing RS-485 interface to FSC11B ® The RS-485 interface can be used for connecting max. 32 MOVITRAC units or 31 ® MOVITRAC units and a higher-level controller (PLC). ® MOVITRAC B RS-485 connection ®...

  • Page 192: Installing The Mbg11A Speed Control Module

    Installation Installing the MBG11A speed control module 8.13 Installing the MBG11A speed control module • A Mounting from the rear using 4 tapped holes. • B Mounting from the front using 2 retaining holes 56 (2.2) 68 (2.7) 8.13.1 Connection ®...

  • Page 193: Startup

    Startup Brief description of the startup process Startup Brief description of the startup process ® You can directly connect the MOVITRAC B frequency motor to a motor with the same power rating. For example: A 1.5 kW (2.0 HP) motor can be connected directly to a MC07B0015.

  • Page 194: General Startup Instructions

    Startup General startup instructions General startup instructions DANGER Uncovered power connections. Severe or fatal injuries from electric shock. • Install the touch guard according to the regulations. • Never start the unit if the touch guard is not installed. 9.2.1 Prerequisite The drive must be configured correctly to ensure that startup is successful.

  • Page 195: Preliminary Work And Resources

    Startup Preliminary work and resources Preliminary work and resources • Check the installation. DANGER Risk of crushing if the motor starts up unintentionally. Severe or fatal injuries. • Ensure that the motor cannot start inadvertently, for example, by removing the electronics terminal block X13.

  • Page 196: Optional Keypad Fbg11B

    Startup Optional keypad FBG11B Optional keypad FBG11B Key arrangement and symbols on the keypad: 9.4.1 Keypad functions The UP/DOWN and ENTER/OUT buttons are used for navigating through the menus. Use the RUN and STOP/RESET buttons to control the drive. The speed control module is used for setpoint specification.

  • Page 197: Basic Operation Of The Fbg11B Keypad

    Startup Basic operation of the FBG11B keypad Basic operation of the FBG11B keypad Level 1 Level 2 Display inverter status speed Modify Display out Enter Modify/accept Enter ramp up [s] value ramp up Modify Modify/accept Display out Enter Enter ramp down [s] value ramp down Fixed setpoint menu...
  • Page 198 Startup Basic operation of the FBG11B keypad 9.5.1 Menu The LED integrated in the symbol lights up when you select a symbol. If a symbol only represents display values, the current display value appears immediately on the display. 9.5.2 Changing parameters You can select the required parameter by selecting a symbol and pressing the ENTER key.

  • Page 199: Manual Operation With Fbg11B Speed Control Module

    Startup Manual operation with FBG11B speed control module Manual operation with FBG11B speed control module FBG11B speed control module of the keypad (local manual operation): LED flashing The only relevant parameters in "FBG speed control module" operating mode are: • P122 Direction of rotation FBG manual operation •...

  • Page 200: External Setpoint Selection

    Startup External setpoint selection External setpoint selection External setpoint selection Control via – Terminals – Serial interface – Setpoint potentiometer connected to AI11/AI12 9.7.1 Set direction of rotation You can specify the set direction of rotation: • "CW/Stop and "CCW/Stop" in P101 control signal source = terminals or P101 control signal source = 3 wire-control •...

  • Page 201: Startup Using The Fbg11B Keypad

    Startup Startup using the FBG11B keypad Startup using the FBG11B keypad Level 2 Level 3 Motor selection: – SEW DRE motor Level 1 – SEW DRS motor out Enter – Non-SEW motor out Enter – SEW DT/DV motor Select operating mode: –...
  • Page 202 Startup Startup using the FBG11B keypad 9.8.1 Required data The following data is required to ensure startup is successful: • Motor type (SEW or non-SEW motor) • Motor data – Rated voltage and rated frequency – Additionally for non-SEW motors: Rated current, rated power, rated factor cos ϕ, and rated speed.
  • Page 203 Startup Startup using the FBG11B keypad 9.8.5 Startup of multi-motor drive Multi-motor drives are mechanically connected to each other (e.g. chain drive with several motors). Observe the notes in the publication "Multi-Motor Drives". Multi-motor drives are possible with installed identical SEW motors only. •...

  • Page 204: Startup With Dbg60B

    Startup Startup with DBG60B Startup with DBG60B 9.9.1 Required data The following data is required to ensure startup is successful: • Motor type (SEW or non-SEW motor) • Motor data – Rated voltage and rated frequency – Additionally for non-SEW motors: Rated current, rated power, rated factor cos ϕ, and rated speed.
  • Page 205 Startup Startup with DBG60B The following text appears on the display when the keypad is switched on for the first time or after activating the start mode: EURODRIVE The symbol for language selection then appears on the display. Proceed as follows to select the language: •...
  • Page 206 Startup Startup with DBG60B 9.9.4 Startup procedure Enter "0" signal at terminal X12:2 (DIØ1 "/CW/STOP), 0.00rpm 0.000Amp e.g. by disconnecting X13 the electronics terminal CONTROLLER INHIBIT block. Press the context key to activate the context menu. PARAMETER MODE VARIABLE MODE BASIC VIEW Scroll down with the ↓...
  • Page 207 Startup Startup with DBG60B Select the motor type. If a 2 or 4-pole SEW motor is C02*MOTOR TYPE 1 DT71D2 connected, select the correct motor from the list. If a DT71D4 non-SEW motor or an SEW motor with more than four DT80K2 poles is connected, select "NON-SEW MOTOR"...
  • Page 208 Startup Startup with DBG60B FOR SEW MOTORS 10. The motor values are stored for SEW 2 and 4-pole C47*4-Q OPERATION motors and need not be entered. FOR NON-SEW MOTORS 10. Enter the following motor nameplate data: C47*4-Q OPERATION • C10* Rated motor current, type or ∆.
  • Page 209 Startup Startup with DBG60B DANGER Parameter settings incorrect due to unsuitable data sets. Severe or fatal injury. Make sure that the data set you copy is suitable for the application. • Enter any parameter settings which differ from the factory settings in the parameter list.

  • Page 210: Startup With Pc And Movitools ® Motionstudio

    Startup ® Startup with PC and MOVITOOLS MotionStudio The signals at the binary inputs take effect as soon as manual operation is finished. A binary input /Controller inhibit does not have to be switched from "1" to "0" and back to "1".

  • Page 211: Startup For Mbg11A Speed Control Module

    Startup Startup for MBG11A speed control module 9.11 Startup for MBG11A speed control module ® You cannot simultaneously establish communication between MOVITRAC ® MBG11A and MOVITRAC B / PC. ® The MBG11A can simultaneously specify a setpoint for up to 31 MOVITRAC B units.

  • Page 212: Startup Of Explosion-Proof Ac Asynchronous Motors Of Category 2 (94/9/Ec)

    Startup Startup of explosion-proof AC asynchronous motors of category 2 (94/9/EC) 9.12 Startup of explosion-proof AC asynchronous motors of category 2 (94/9/EC) Explosion-proof AC motors from SEW-EURODRIVE that are taken into operation with ® MOVITRAC B must be approved for such operation according to the nameplate and EC type examination certificate.

  • Page 213: Starting The Motor

    Startup Starting the motor 9.13 Starting the motor You have to exit manual operation before you can enable the motor via terminals. 9.13.1 Analog setpoint specification The following table shows which signals must be present on terminals X11:2 (AI1) and X12:1 –...
  • Page 214 Startup Starting the motor The following travel cycle shows by way of example how the motor is started with the assignment of terminals X12:1 – X12:4 and analog setpoints. Binary output X10:3 (DBØØ "/Brake") is used for switching brake contactor K12. DIØØ...
  • Page 215 Startup Starting the motor 9.13.2 Fixed setpoints The following table shows which signals must be present on terminals X12:1 – X12:6 (DIØØ – DIØ5) when the "unipolar/fixed setpoint" setpoint is selected (P100) in order to operate the drive with the fixed setpoints. X12:1 X12:2 X12:3...
  • Page 216 Startup Starting the motor The following travel cycle shows by way of example how the drive is started with the assignment of terminals X12:1 – X12:6 and the internal fixed setpoints. Binary output X10:3 (DBØØ "/Brake") is used for switching brake contactor K12. DIØØ...

  • Page 217: Parameter List

    Startup Parameter list 9.14 Parameter list All parameters that can also be displayed and edited using the keypad are indicated as follows in the "FBG" (keypad) column: Selection in long menu Selection in short or long menu Selection using symbol on keypad and in long menu Selection within FGB motor startup If a choice is offered, the factory setting is indicated in bold.
  • Page 218 Startup Parameter list FBG Index Name Range / factory setting Value dec. after ® Display MOVITOOLS MotionStudio startup 8337 Binary input DI03 Enable/stop 8338 Binary input DI04 n11/n21 8339 Binary input DI05 n12/n22 8334 Binary inputs DI00 – Collective display of binary inputs DI05 Binary inputs option Binary input DI10...
  • Page 219 Startup Parameter list FBG Index Name Range / factory setting Value dec. after ® Display MOVITOOLS MotionStudio startup 8459 PI 2 actual value [hex] 8460 PI 3 actual value [hex] Setpoints / ramp generators (on FBG only parameter set 1) Setpoint selection / frequency input 8461 Setpoint source...
  • Page 220 Startup Parameter list FBG Index Name Range / factory setting Value dec. after ® Display MOVITOOLS MotionStudio startup Analog input AI2 / FBG speed control module (option) 8469 AI2 operating mode No function 0 – ±10 V + setpoint 0 – 10 V current limit 8811 Addition FBG setpoint control mod-...
  • Page 221 Startup Parameter list FBG Index Name Range / factory setting Value dec. after ® Display MOVITOOLS MotionStudio startup Controller parameter PI controller 8800 PI controller Normal Inverted 8801 P-gain 0 – 1 – 64 8802 I-component 0 – 1 – 2000 [s] 10 V, reference maximum speed 8465 PI actual value mode 1...
  • Page 222 Startup Parameter list FBG Index Name Range / factory setting Value dec. after ® Display MOVITOOLS MotionStudio startup Current reference signal 8550 Current reference 0 – 100 – 150 % I value 8551 Hysteresis 0 – 5 – 30 % I 8552 Delay time 0 –...
  • Page 223 Startup Parameter list FBG Index Name Range / factory setting Value dec. after ® Display MOVITOOLS MotionStudio startup Current limit Ex-e motor: 9293 Current limit Ex-e ON / OFF motor 9294 Frequency A 0 – 5 – 60 Hz 9295 Current limit A 0 –...
  • Page 224 Startup Parameter list FBG Index Name Range / factory setting Value dec. after ® Display MOVITOOLS MotionStudio startup Binary outputs 8350 Binary output DO01 0: No function assignment 1: /Fault (factory setting DO01) 2: Ready (factory setting DO03) 8351 Binary output DO02 assignment 3: Output stage ON 4: Rotating field ON...
  • Page 225 Startup Parameter list FBG Index Name Range / factory setting Value dec. after ® Display MOVITOOLS MotionStudio startup Standstill current 1 / 2 710 / 711 8576 / Standstill current 1/2 0 – 50 % I 8577 Setpoint stop function 1 / 2 720 / 723 8578 / Setpoint stop...
  • Page 226 Startup Parameter list FBG Index Name Range / factory setting Value dec. after ® Display MOVITOOLS MotionStudio startup ® – Copy MOVITRAC B → DBG 8660 24 V output voltage 10204.1 IPOS enable Serial communication 8597 RS-485 address 0 – 99 8598 RS-485 group 100 –...
  • Page 227 Startup Parameter list FBG Index Name Range / factory setting Value dec. after ® Display MOVITOOLS MotionStudio startup Process data parameter setting 8304 Setpoint description No function (factory setting P872) Setpoint speed (factory setting P871) Max. speed 8305 Setpoint description Ramp Control word 1 (factory setting P870) 8306...

  • Page 228: Operation

    Operation Data backup Operation 10.1 Data backup 10.1.1 Data backup using FBG11B ® Use the FBG11B keypad to download parameter data from the MOVITRAC B to the ® keypad or copy from the keypad to MOVITRAC After copying the parameters, check them for accuracy. Data backup using FBG11B Level 1 Level 2...

  • Page 229: Return Codes (R-19 - R-38)

    Operation Return codes (r-19 – r-38) ® 10.1.4 Data backup using MOVITOOLS MotionStudio ® ® When you use MOVITOOLS MotionStudio to transfer data to the MOVITRAC frequency inverter, you must re-enable the inverter as follows: • Select the unit in the network. •...

  • Page 230: Status Displays

    Operation Status displays 10.3 Status displays 10.3.1 FBG11B keypad If the status is "Drive enabled", the display will show the calculated actual speed. Status Display Drive "Controller inhibit" Drive "No enable" StoP Drive "Enable" 8888 (actual speed) Factory setting SEt (Set) Standstill current 24 V operation Status of binary...

  • Page 231: Unit Status Codes

    Operation Unit status codes 10.3.2 LED flash codes The LED on the front of the unit signals the following states: Status Display (optional with LED flash code status of basic FBG) unit "ENABLE" Speed Constant green light "ENABLE" at current limit Speed flashes Rapid green flashing "CURRENT AT STAND-...

  • Page 232: Dbg60B Keypad

    Operation DBG60B keypad 10.5 DBG60B keypad 10.5.1 Basic displays Display when /CONTROLLER INHIBIT = "0". 0.00rpm 0.000Amp CONTROLLER INHIBIT Display when inverter is not enabled ("ENABLE/STOP" = 0.00rpm 0.000Amp "0"). NO ENABLE Display for enabled inverter. 950.00rpm 0.990Amp ENABLE (VFC) Information message NOTE 6: VALUE TOO HIGH...
  • Page 233 Operation DBG60B keypad 10.5.3 Functions of the DBG60B keypad Key assignments for DBG60B [12] [11] [10] Stop key Stop ↑ key Up arrow, moves up to the next menu item RUN key Start OK key OK, confirms the entry Context key Activate the context menu ↓...
  • Page 234 Operation DBG60B keypad Parameter mode Proceed as follows to set the parameters in parameter mode: Press the context key to activate the context menu. PARAMETER MODE The first menu item is "PARAMETER MODE". VARIABLE MODE BASIC VIEW Press the OK key to start PARAMETER MODE. The P 000 SPEED first display parameter P000 "SPEED"...
  • Page 235 Operation DBG60B keypad Use the ↑ or ↓ key to select another parameter, or \ 13. SPEED RAMPS 1 press the DEL key to switch to the menu of the parameter subgroups. CONTROLLER INHIBIT Use the ↑ or ↓ key to select another parameter sub- P 1..
  • Page 236 Operation DBG60B keypad Deleting Proceed in this order to delete parameters from the user menu: parameters from • Use the context key to call up the context menu. Select the menu item "USER the user menu MENU". • Select the parameter that is to be deleted. Confirm your selection by pressing OK. •...

  • Page 237: Service / List Of Faults

    Service / List of Faults Unit information Service / List of Faults 11.1 Unit information 11.1.1 Fault memory The inverter stores the error message in fault memory P080. The inverter does not save a new fault until the error message has been acknowledged. The local operating panel shows the most recent fault.
  • Page 238 Service / List of Faults Unit information Timeout (warning) If the inverter is controlled via a communication interface (RS-485 or SBus) and the mains power was switched off and back on again, the enable remains ineffective until the inverter once again receives valid data via the interface, which is monitored with a timeout.

  • Page 239: List Of Faults (F-00 - F-113)

    Service / List of Faults List of faults (F-00 – F-113) 11.2 List of faults (F-00 – F-113) Designation Response Possible cause Measure No error Overcurrent Immediate switch- • Short circuit on output • Rectify the short circuit off with inhibit. •...
  • Page 240 Service / List of Faults List of faults (F-00 – F-113) Designation Response Possible cause Measure IPOS-ILLOP Stop with inhibit • Wrong command during • Check the program program execution With IPOS only • Incorrect conditions during • Check program run program execution.
  • Page 241 Service / List of Faults List of faults (F-00 – F-113) Designation Response Possible cause Measure Option missing Immediate switch- • Type of option card not allowed • Use correct option card off with inhibit. • Setpoint source, control signal •...

  • Page 242: Sew Electronics Service

    Service / List of Faults SEW electronics service Designation Response Possible cause Measure Motor Stop with inhibit • Motor utilization too high. • Check P345/346 I monitoring protection • Reduce load • Extend ramps • Longer pause times EEPROM Immediate switch- •...

  • Page 243: Extended Storage

    Service / List of Faults Extended storage 11.3.2 Sending in for repair Please contact the SEW Electronics Service if you cannot rectify a fault. Please always specify the unit status code number when you contact the SEW electronics service so that our service personnel can assist you more effectively. Provide the following information when sending the unit in for repair: Serial number (→...

  • Page 244: Address Directory

    Address Directory Address Directory Germany Headquarters Bruchsal SEW-EURODRIVE GmbH & Co KG Tel. +49 7251 75-0 Production Ernst-Blickle-Straße 42 Fax +49 7251 75-1970 Sales D-76646 Bruchsal http://www.sew-eurodrive.de P.O. Box [email protected] Postfach 3023 • D-76642 Bruchsal Production Graben SEW-EURODRIVE GmbH & Co KG Tel.
  • Page 245 Address Directory Germany Erfurt SEW-EURODRIVE GmbH & Co KG Tel. +49 361 21709-70 Blumenstraße 70 Fax +49 361 21709-79 D-99092 Erfurt [email protected] Güstrow SEW-EURODRIVE GmbH & Co KG Tel. +49 3843 8557-80 Am Gewerbegrund 3 Fax +49 3843 8557-88 D-18273 Güstrow [email protected] P.O.
  • Page 246 Address Directory Germany Regensburg SEW-EURODRIVE GmbH & Co KG Tel. +49 941 46668-68 Im Gewerbepark A15 Fax +49 941 46668-66 D-93059 Regensburg [email protected] Rhein-Main SEW-EURODRIVE GmbH & Co KG Tel. +49 6172 9617-0 Niederstedter Weg 5 Fax +49 6172 9617-50 D-61348 Bad Homburg [email protected] Stuttgart...
  • Page 247 Address Directory France Bourgogne SEW-USOCOME Tel. +33 3 85 49 92 18 10, rue de la Poste Fax +33 3 85 49 92 19 F-71350 Saint Loup Géanges Bretagne Ouest SEW-USOCOME Tel. +33 2 51 70 54 04 4, rue des Châtaigniers Fax +33 2 51 70 54 05 F-44830 Brains Centre...
  • Page 248 16, rue des Frères Zaghnoun Fax +213 21 8222-84 Bellevue El-Harrach [email protected] 16200 Alger Argentina Assembly Buenos Aires SEW EURODRIVE ARGENTINA S.A. Tel. +54 3327 4572-84 Sales Centro Industrial Garin, Lote 35 Fax +54 3327 4572-21 Service Ruta Panamericana Km 37,5 [email protected] 1619 Garin http://www.sew-eurodrive.com.ar...
  • Page 249 Address Directory Belgium Assembly Brüssel SEW Caron-Vector Tel. +32 10 231-311 Sales Avenue Eiffel 5 Fax +32 10 231-336 Service B-1300 Wavre http://www.sew-eurodrive.be [email protected] Service Industrial Gears SEW Caron-Vector Tel. +32 84 219-878 Competence Center Rue de Parc Industriel, 31 Fax +32 84 219-879 BE-6900 Marche-en-Famenne http://www.sew-eurodrive.be...
  • Page 250 Address Directory China Production Tianjin SEW-EURODRIVE (Tianjin) Co., Ltd. Tel. +86 22 25322612 Assembly No. 46, 7th Avenue, TEDA Fax +86 22 25322611 Sales Tianjin 300457 [email protected] Service http://www.sew-eurodrive.cn Assembly Suzhou SEW-EURODRIVE (Suzhou) Co., Ltd. Tel. +86 512 62581781 Sales 333, Suhong Middle Road Fax +86 512 62581783 Service...
  • Page 251 Address Directory Egypt Sales Cairo Copam Egypt Tel. +20 2 22566-299 + 1 23143088 Service for Engineering & Agencies Fax +20 2 22594-757 33 EI Hegaz ST, Heliopolis, Cairo http://www.copam-egypt.com/ [email protected] Service Sharjah Copam Middle East (FZC) Tel. +971 6 5578-488 Sharjah Airport International Free Zone Fax +971 6 5578-499 P.O.
  • Page 252 308, Prestige Centre Point Fax +91 80 22266569 7, Edward Road [email protected] Bengaluru - 560052 - Karnataka [email protected] Kolkata SEW EURODRIVE India Private Limited Tel. +91 33 22827457 2nd floor, Room No. 35 Fax +91 33 22894204 Chowringhee Court [email protected] 55, Chowringhee Road [email protected]...
  • Page 253 Address Directory India Coimbatore SEW-EURODRIVE India Private Limited Tel. +91 422 2455420 Office No 60 Fax +91 422 2443988 Arpee Centre (Opp Annapoorna Hotel) [email protected] 420 N, NSR Road, Saibaba Colony [email protected] Coimbatore 641 0111 - Tamil Nadu Cuttack SEW-EURODRIVE India Private Limited Tel.
  • Page 254 Address Directory Ireland Sales Dublin Alperton Engineering Ltd. Tel. +353 1 830-6277 Service 48 Moyle Road Fax +353 1 830-6458 Dublin Industrial Estate [email protected] Glasnevin, Dublin 11 http://www.alperton.ie Israel Sales Tel-Aviv Liraz Handasa Ltd. Tel. +972 3 5599511 Ahofer Str 34B / 228 Fax +972 3 5599512 58858 Holon http://www.liraz-handasa.co.il...
  • Page 255 Address Directory Korea Assembly Ansan-City SEW-EURODRIVE KOREA CO., LTD. Tel. +82 31 492-8051 Sales B 601-4, Banweol Industrial Estate Fax +82 31 492-8056 Service 1048-4, Shingil-Dong http://www.sew-korea.co.kr Ansan 425-120 [email protected] Busan SEW-EURODRIVE KOREA Co., Ltd. Tel. +82 51 832-0204 No. 1720 - 11, Songjeong - dong Fax +82 51 832-0230 Gangseo-ku [email protected]...
  • Page 256 Address Directory Malaysia Technical Offices Kota Kinabalu SEW-EURODRIVE Sdn Bhd Tel. +60 88 424792 (Kota Kinabalu Branch) Fax +60 88 424807 Lot No. 2,1st Floor, Inanam Baru Phase III, Miles 5.1 /2, Jalan Tuaran, Inanam 89350 Kota Kinabalu Sabah, Malaysia Kuala Lumpur SEW-EURODRIVE Sdn.
  • Page 257 Address Directory Norway Assembly Moss SEW-EURODRIVE A/S Tel. +47 69 24 10 20 Sales Solgaard skog 71 Fax +47 69 24 10 40 Service N-1599 Moss http://www.sew-eurodrive.no [email protected] Peru Assembly Lima SEW DEL PERU MOTORES REDUCTORES Tel. +51 1 3495280 S.A.C.
  • Page 258 Address Directory Romania Sales Bucureşti Sialco Trading SRL Tel. +40 21 230-1328 Service str. Madrid nr.4 Fax +40 21 230-7170 011785 Bucuresti [email protected] Russia Assembly St. Petersburg ZAO SEW-EURODRIVE Tel. +7 812 3332522 +7 812 5357142 Sales P.O. Box 36 Fax +7 812 3332523 Service 195220 St.
  • Page 259 Address Directory Slovakia Košice SEW-Eurodrive SK s.r.o. Tel. +421 55 671 2245 Slovenská ulica 26 Fax +421 55 671 2254 SK-040 01 Košice [email protected] Slovenia Sales Celje Pakman - Pogonska Tehnika d.o.o. Tel. +386 3 490 83-20 Service UI. XIV. divizije 14 Fax +386 3 490 83-21 SLO - 3000 Celje [email protected]...
  • Page 260 Address Directory Spain Madrid Delegación Madrid Tel. +34 91 6342250 Gran Via. 48-2° A-D Fax +34 91 6340899 E-28220 Majadahonda (Madrid) Seville Tel. +34 954 356 361 Pólogono Calonge, C/A Nave 2 - C Fax +34 954 356 274 E-41.077 Sevilla [email protected] Valencia Tel.
  • Page 261 Address Directory Taiwan (R.O.C.) Sales Nan Tou Ting Shou Trading Co., Ltd. Tel. +886 49 255353 No. 55 Kung Yeh N. Road Fax +886 49 257878 Industrial District Nan Tou 540 Taipei Ting Shou Trading Co., Ltd. Tel. +886 2 27383535 6F-3, No.
  • Page 262 Address Directory Turkey Izmir SEW-EURODRIVE Tel. +90 232 4696264 Hareket Sistemleri San. ve Tic. Ltd. Sti. Fax +90 232 4336105 1203/11 Sok. No. 4/613 Hasan Atli Is Merkezi TR-35110 Yenisehir-Izmir Ukraine Sales Dnepropetrovsk SEW-EURODRIVE Tel. +380 56 370 3211 Service Str.

  • Page 263: Index

    Index Index Grid resistor .............130 PTC............54, 129 AC brakemotors, connection........132 Wire resistor..........56, 130 Active current, display value ........91 Braking resistor, connection ........ 167 Actual value description PI........119 Braking resistor, project planning ......128 Addition FBG speed control module ......99 Braking resistor, wire resistor ........56 AI1 characteristic curve..........98 Bus diagnostics............93 AI1 operating mode..........97...
  • Page 264 Index DBG60B............228 External setpoint potentiometer ......154 FBG11B ............228 External setpoint selection........200 MOVITOOLS® MotionStudio ......229 External voltage supply DC 24 V ......147 UBP11A ............228 DBG firmware............93 DBG60B keypad ............47 Factory setting .............116 Displays ............232 Fault Manual operation ..........209 F01 Overcurrent..........239 Setting parameters...........209 F03 Ground fault..........239 Startup .............204...
  • Page 265 Index Fieldbus gateways ..........78 IN UL monitoring ..........104 Fieldbus interface Input contactor ..........134, 170 DeviceNet DFD11B..........82 Input fuses ............134 EtherCat DFE24B ..........83 Installation altitude ..........21 PROFIBUS DFP21B ..........81 Installation notes..........165 PROFIBUS DFS11B ..........86 Interference emission ......20, 142, 168 PROFINET DFE32B ..........84 Interference immunity ........20, 142 PROFINET DFE33B ..........85 Internal setpoint ...........
  • Page 266 Index Modulation ............118 Monitoring functions......... 105 Monitoring functions ..........105 Motor parameters ..........102 Motor adjustment ..........103 Reference signals ..........104 Motor cable length ..........138 Setpoints/ramp generators ........93 Motor cable, voltage drop ........139 Terminal assignment ........108 Motor connection .........132, 133 Unit functions ...........
  • Page 267 Index Relay output ............22 Set direction of rotation ........200 Repair service ............242 Setpoint description PO ........118 Reset..............238 Setpoint input............22 Basic unit ............238 Setpoint potentiometer........94, 101 Interface ............238 Setpoint reference speed........96 Keypad.............238 Setpoint selection ..........93 Reset behavior .............117 Setpoint selection, external........200 Reset statistics data ..........116 Setpoint source............93 Response to break wear ........106...
  • Page 268 Index MBG11A speed control module .......211 AC 400/500 V / 3-phase / size 3 ......30 Notes..............194 AC 400/500 V / 3-phase / size 4 ......31 PC ..............210 AC 400/500 V / 3-phase / size 5 ......32 Preliminary work and resources.......195 DFP21B option ..........81, 86 Prerequisite............194 Technical data, general .........20...
  • Page 269 Index VFC ..............202 Voltage drop............139 Voltage drop motor cable ........135 Voltage supply system .........133 Voltage supply, external DC 24 V ......147 Voltage-frequency characteristic curve ....124 V/f.................202 Warnings, FBG11B keypad........198 Wire breakage detection ........96 Wire resistor, braking resistor ........56 Wiring diagram .............184 0 ...
  • Page 271 Drive Technology \ Drive Automation \ System Integration \ Services How we’re driving the world With people who With comprehensive With uncompromising think fast and With a worldwide With drives and controls knowledge in virtually quality that reduces the develop the service network that is that automatically every branch of...

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