Emerson Rosemount 2160 Quick Start Manual
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Emerson Rosemount 2160 Quick Start Manual

Wireless level detector
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Quick Start Guide
00825-0100-4160, Rev CE
November 2022
™
Rosemount
2160 Wireless Level
Detector
Vibrating Fork
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Summary of Contents for Emerson Rosemount 2160

  • Page 1 Quick Start Guide 00825-0100-4160, Rev CE November 2022 ™ Rosemount 2160 Wireless Level Detector Vibrating Fork...
  • Page 2 Quick Start Guide November 2022 Contents About this guide...........................3 Installation........................... 6 Configuration..........................15 Product certifications......................... 24 Rosemount 2160 Wireless Level Detector...

  • Page 3: About This Guide

    November 2022 Quick Start Guide About this guide This Quick Start Guide provides basic guidelines for the Rosemount 2160. Refer to the Rosemount 2160 Reference Manual for more instructions. The manual and this guide are also available electronically at Emerson.com/Rosemount.
  • Page 4 Care must be taken during transportation to and from the point of installation to prevent electrostatic charge build-up. Rosemount 2160 Wireless Level Detector...
  • Page 5 November 2022 Quick Start Guide NOTICE Shipping considerations for wireless products. The unit was shipped to you without the power module installed. Remove the power module prior to any re-shipping. Each Black Power Module (model number 701PBKKF) contains two “C” size primary lithium batteries.

  • Page 6: Installation

    (Figure 2-2). Figure 2-2: Correct Fork Alignment for Vessel (Tank) Installation A. Tri Clamp process connections have a circular notch B. Threaded process connections have a groove C. Flanged process connections have a circular notch Rosemount 2160 Wireless Level Detector...
  • Page 7 November 2022 Quick Start Guide Mounting the threaded version 2.3.1 Threaded vessel (tank) or pipework connection Procedure 1. Seal and protect the threads. Use anti-seize paste or PTFE tape according to site procedures. A gasket may be used as a sealant for BSPP (G) threaded connections. 2.
  • Page 8 2. Tighten the bolts and nuts with sufficient torque for the flange and gasket. 3. Seal and protect the threads. Use anti-seize paste or PTFE tape according to site procedures. A gasket may be used as a sealant for BSPP (G) threaded connections. Rosemount 2160 Wireless Level Detector...
  • Page 9 November 2022 Quick Start Guide 4. Screw the level detector into the flange thread. Note Tighten using the hexagon nut only. A. Gasket for BSPP (G) threaded connection Quick Start Guide...
  • Page 10 Quick Start Guide November 2022 Mounting the flanged version Procedure 1. Lower the level detector into the nozzle. A. Gasket (customer supplied) 2. Tighten the bolts and nuts with sufficient torque for the flange and gasket. Rosemount 2160 Wireless Level Detector...
  • Page 11 November 2022 Quick Start Guide Mounting the Tri Clamp version Procedure 1. Lower the level detector into the flange face. A. Seal (supplied with Tri Clamp) 2. Fit the Tri Clamp. Quick Start Guide...
  • Page 12 3. Rotate the display to the desired orientation, and snap the display into place. Note If the device display four-pin connector is inadvertently removed from the interface board, carefully re-insert the connector before snapping the device display back into place. Rosemount 2160 Wireless Level Detector...
  • Page 13 Figure 2-6: Housing Rotation Torque 30 in-lb (3 Nm) H3/32 in. Install the power module To install the battery that supplies all power to the Rosemount 2160: Procedure 1. Remove the power module cover. 2. Connect the power module. Quick Start Guide...
  • Page 14 Quick Start Guide November 2022 3. Replace the power module cover and tighten to safety specification (metal-to-metal). Figure 2-7: Wireless Power Module Installation A. Power module cover B. Power module Rosemount 2160 Wireless Level Detector...

  • Page 15: Configuration

    Get started with your preferred configuration tool 3.2.1 AMS Wireless Configurator The AMS Wireless Configurator is the recommended software tool for the wireless network devices, and is supplied with the Emerson Wireless Gateway. Configuration can be done by connecting to the wireless network devices ®...
  • Page 16 The Device Descriptor (DD) is a configuration tool that is developed to assist the user through the configuration. Procedure Download the latest DD at Emerson.com/DeviceInstallKits. Add the DD to AMS Wireless Configurator Prerequisites The Rosemount 2160 DD is typically installed together with AMS Wireless Configurator. Rosemount 2160 Wireless Level Detector...
  • Page 17 November 2022 Quick Start Guide Procedure 1. Close AMS Wireless Configurator. 2. Go to Start → Programs → AMS Device Manager and select Add Device Type. 3. Browse to the downloaded DD files and select Ok. Need help? In the Add Device Type application, select the Help button for more information on how to complete this operation.
  • Page 18 Handheld communicator This section describes how to prepare the handheld communicator to communicate with a Rosemount 2160. The handheld communicator can be used to configure the device with a point-to-point connection. Connect the leads on the handheld communicator to the communication terminals of the device.
  • Page 19 November 2022 Quick Start Guide 3.3.2 Connect to device Procedure ® 1. Connect a handheld communicator or a HART modem to the communication terminals as shown in Figure 3-4. Figure 3-4: Connect to Device A. Communication terminals B. Handheld communicator C.
  • Page 20 Obtain network ID and join key In order to communicate with the Wireless Gateway, and ultimately the host system, the Rosemount 2160 must be configured to communicate on the wireless network. This step is the wireless equivalent of connecting wires from a device to the host system.
  • Page 21 • Using the handheld communicator If the Rosemount 2160 was configured with the Network ID and Join Key, and sufficient time has passed, the device should be connected to the network. It usually takes a few minutes for the device to join the network.
  • Page 22 When the device has joined the network, it will appear in the AMS Wireless Configurator window. Verify by Gateway Procedure 1. From the Emerson Wireless Gateway home page, navigate to the Devices page. This page shows whether the device has joined the network and if it is communicating properly.
  • Page 23 November 2022 Quick Start Guide Figure 3-6: Wireless Gateway Devices Page Verify with handheld communicator Prerequisites Do not remove the power module. Removing the power module may cause the device to drop off the network. Note In order to communicate with a handheld communicator, the device must be powered by the power module.

  • Page 24: Product Certifications

    All wireless devices require certification to ensure that they adhere to regulations regarding the use of the RF spectrum. Nearly every country requires this type of product certification. Emerson is working with governmental agencies around the world to supply fully compliant products and remove the risk of violating country directives or laws governing wireless device usage.
  • Page 25 November 2022 Quick Start Guide South Africa Certificate Ta-2020/7139 Overfill approval Certificate Z-65.11-518 TÜV-tested and approved for overfill protection according to the German DIBt/WHG regulations. Certified under safety devices for tanks and piping related to water pollution control. NAMUR approval The NAMUR NE95 type test report is available upon request.
  • Page 26 2. The Rosemount 2160 enclosure is made of aluminum alloy and given a protective epoxy coating; however, care should be taken to protect it from impact or abrasion if located in a Zone 0.
  • Page 27 2. The Rosemount 2160 enclosure is made of aluminum alloy and given a protective epoxy coating; however, care should be taken to protect it from impact or abrasion if located in a Zone 0.
  • Page 28 4.16.1 I2 INMETRO Intrinsic Safety Certificate UL-BR 18.0283X Markings Ex ia IIC T5...T2 Ga 4.17 Japan 4.17.1 I4 CML Intrinsic safety (IS) Certificate CML 21JPN2838X Markings Ex ia IIC T5...T2 Ga Specific condition of use (X): See certificate. Rosemount 2160 Wireless Level Detector...
  • Page 29 2160X**E***********I7****** (“*” indicates options in construction, function, and materials). 1. The Rosemount 2160 may be used in a hazardous area with flammable gases and vapors with apparatus groups IIC, IIB and IIA, and temperature classes T1 to T5. The temperature class of the installation will be determined from the highest process or ambient temperature.
  • Page 30 To avoid electrostatic charge build-up, it must not be rubbed or cleaned with solvents or a dry cloth. c. The Rosemount 2160 enclosure is made of aluminum alloy and given a protective epoxy coating; however, care should be taken to protect it from impact or abrasion if located in an area where Equipment Protection Level Ga is required (Zone 0 locations).
  • Page 31 -50°C ≤ Ta ≤ 70°C -70°C to 260°C Atex marking: II 1 G, Ex ia IIC T5...T2 Ga IECEx marking: Ex ia IIC T5...T2 Ga c. Materials: Refer to the Rosemount 2160 Product Data Sheet. d. Year of manufacture: Printed on the product label.
  • Page 32 Quick Start Guide November 2022 4.21 EU/UK Declaration of Conformity Figure 4-1: EU/UK Declaration of Conformity Rosemount 2160 Wireless Level Detector...
  • Page 33 November 2022 Quick Start Guide Quick Start Guide...
  • Page 34 O: Indicate that said hazardous substance in all of the homogeneous materials for this part is below the limit requirement of GB/T 26572. GB/T 26572 X: Indicate that said hazardous substance contained in at least one of the homogeneous materials used for this part is above the limit requirement of GB/T 26572. Rosemount 2160 Wireless Level Detector...
  • Page 35 November 2022 Quick Start Guide Quick Start Guide...
  • Page 36 For more information: Emerson.com © 2022 Emerson. All rights reserved. Emerson Terms and Conditions of Sale are available upon request. The Emerson logo is a trademark and service mark of Emerson Electric Co. Rosemount is a mark of one of the Emerson family of companies.