Bushing Service - Polaris RANGER 500 2018 Service Manual

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PVT SYSTEM

BUSHING SERVICE

Special Tools Required
Additional Special Tools
QT-
PART DESCRIPTION
Y.
Clutch Bushing Replacement Tool Kit
1
1
Piston Pin Puller
*Clutch Bushing Replacement Tool Kit (PN 2871226)
IT-
QT-
PART DESCRIPTION
EM
Y.
P-90 Drive/Driven Clutch Bushing
#2
1
Install Tool
Drive Clutch Cover Bushing
Removal/Installation Tool (all
#3
1
clutches)
P-90 Driven Clutch Cover Bushing
#5
1
Removal Tool
Main Puller Adapter
#8
1
Adapter Reducer
#9
1
Number Two Puller Adapter
#10 1
5.20
NOTE
Bushings are installed at the factory using Loctite™
609. In order to remove bushings it will be necessary to
apply heat evenly to the area around each bushing.
Clean all residual Loctite™ from bushing bore prior to
PAR-
T #
Clutch components will be hot! In order to avoid serious
burns, wear insulated gloves during the removal
2871-
226
2870-
Moveable Sheave - Bushing Removal
386
1. Remove clutch as outlined previously in this chapter.
2. Install handle end of the Piston Pin Puller securely
PAR-
into bench vise and lightly grease puller threads.
T #
5020-
628
3. Remove nut from puller rod and set aside.
5020-
629
5020-
631
5020-
632
5010-
279
5020-
633
4. Install puller adapter (Item 10 from kit).
9928485 R01 - 2017-2018 RANGER 500 / 570 Service Manual
NOTE
installing new bushing.
CAUTION
process.
Piston Pin Puller:
PN 2870386
Puller Adapter:
PN 2871226
© Copyright Polaris Industries Inc.
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