Table of Contents
Moveable Sheave Bushing Inspection
Inspect the Teflon™ coating (arrow) on the moveable
sheave bushing. Inspect both sheaves for signs of wear,
grooving or cracking. De-glaze sheave surfaces with a
3M™ Scotch-Brite Pad if needed.
Moveable Sheave Bushing Inspection:
Replace the cover bushing if more brass than
Teflon™ is visible on the bushing. Refer to bushing
replacement in this chapter.
Bushing Service
IMPORTANT: Special Tools Required
EBS Clutch Bushing Tool Kit - 2201379
Qty.
Item
Part #
A, B
1
5132027
C
1
5132501
D
1
5132029
E
1
5132028
–
1
9915111
Additional Special Tools
Qty.
Part #
Clutch Bushing Replacement Tool Kit
1
2871226
1
2870386
Piston Pin Puller
*Clutch Bushing Replacement Tool Kit (PN 2871226)
Tool Description
EBS Puller Tool
EBS Puller Nut
EBS Main Adapter
EBS Bushing Removal Tool
Instructions
Instructions
Tool Description
9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
Qty.
Item
Part #
#2
1
5020628
#3
1
5020629
#5
1
5020631
#8
1
5020632
#9
1
5010279
#10
1
5020633
NOTE: Bushings are installed at the factory using
Loctite™ 609. In order to remove bushings it will be
necessary to apply heat evenly to the area around
each bushing. Clean all residual Loctite™ from
bushing bore prior to installing new bushing.
CAUTION
Clutch components will be hot! In order to avoid serious
burns, wear insulated gloves during the removal
process.
CLUTCHING
Tool Description
P-90 Drive/Driven Clutch
Bushing Install Tool
Drive Clutch Cover Bushing
Removal /Installation Tool (all
clutches)
6
P-90 Driven Clutch Cover
Bushing Removal Tool
Main Puller Adapter
Adapter Reducer
Number Two Puller Adapter
6.21
Chapters
Table of Contents
Troubleshooting
