Page 1 READ CAREFULLY BEFORE USE KEEP SAFE TO CONSULT AT A LATER DATE Translation of original operating instructions for PEGASUS pedelecs with BOSCH KIOX 300 Display and LED Remote on-board computer Premio EVO 11 Lite, 5F Lite Belt, NV Lite Belt, ABS...
Page 2: Table Of Contents
Contents Contents About these operating instructions Manufacturer Laws, standards and directives Language For your information 1.4.1 Warnings 1.4.2 Markups Aim of the operating instructions Type number and model Frame number Identifying the operating instructions Safety Residual risk 2.1.1 Risk of fire and explosion 2.1.2 Electric shock 2.1.3...
Page 3 Lighting 3.3.8.4 Rechargeable battery 3.3.9 On-board computer 3.3.9.1 Display Description of controls and screens 3.4.1 Handlebars 3.4.2 BOSCH LED Remote on-board computer 3.4.2.1 System message 3.4.2.2 Creating a user account 3.4.2.3 Software updates 3.4.2.4 Activity tracking 3.4.2.5 Lock function 3.4.3 BOSCH ABS indicator lamp 3.4.4...
Page 4 3.5.3 Bicycle lighting 3.5.4 Display mount 3.5.5 LED Remote on-board computer 3.5.6 BOSCH Kiox 300 display 3.5.7 BOSCH Performance Line CX motor 3.5.8 Rechargeable battery 3.5.8.1 BOSCH PowerTube 500 battery 3.5.8.2 BOSCH PowerTube 625 battery 3.5.8.3 BOSCH PowerTube 750 battery 3.5.9...
Page 5 Contents Commissioning 5.3.1 Checking the battery 5.3.2 Adjusting the suspension system to body weight 5.3.2.1 Adjusting SR Suntour suspension elements 5.3.3 Adjusting the LIMOTEC seat post 5.3.4 Installing the wheel in the SUNTOUR fork 5.3.4.1 Screw-on axle (12AH2 and 15AH2) 5.3.4.2 20 mm cross axle 5.3.4.3...
Page 6 Contents 6.5.7.1 Replacing the handles 6.5.7.2 Adjusting ergonomic handles 6.5.7.3 Checking handlebar stability 6.5.8 Tyres 6.5.8.1 Replacing tyres 6.5.8.2 Adjust tyre pressure 6.5.9 Brake 6.5.9.1 Replacing brakes 6.5.9.2 Retracting the brake linings 6.5.9.3 Change handbrake position 6.5.9.4 Change handbrake inclination angle 6.5.9.5 Determining the grip distance 6.5.9.6...
Page 7 Contents 6.6.10 Suspension fork coil spring 6.6.11 Fixed weather protection systems Personal protective equipment and accessories for road safety Before each ride 6.8.1 Checking the ABS lamp Straightening the quickly adjustable stem 6.10 Using the pannier rack 6.11 Raising the kickstand 6.12 Using the saddle 6.12.1...
Page 8 Contents 7.1.1 Checking the guards 7.1.2 Checking the frame 7.1.3 Checking the fork 7.1.4 Checking the rear frame damper 7.1.5 Checking the pannier rack 7.1.6 Checking the mudguards 7.1.7 Check wheel concentricity 7.1.8 Checking the quick releases 7.1.9 Checking the suspension seat post 7.1.10 Checking the bell 7.1.11...
Page 9 Contents 7.4.9.2 Maintaining the carbon seat post 7.4.10 Maintaining the rims 7.4.11 Maintaining the leather saddle 7.4.12 Maintaining the hub 7.4.13 Maintaining the spoke nipples 7.4.14 Maintaining the gear shift 7.4.14.1 Maintaining the rear derailleur articulated shafts and jockey wheel 7.4.14.2 Maintaining the shifter 7.4.15...
Page 10 Contents 7.5.19 Adjusting Bowden-cable-operated twist grip, dual-cable 7.5.20 Checking kickstand stability Inspection and maintenance Initial inspection Major inspection Component-specific maintenance Carry out initial inspection Perform major inspection 8.5.1 Inspect frame 8.5.1.1 Inspecting the carbon frame 8.5.2 Inspecting the pannier rack 8.5.3 Inspecting and maintaining the rear frame damper 8.5.4...
Page 11 11.3 Parts list 11.3.1 Premio EVO 11 Lite 11.3.2 Premio EVO 5F Lite Belt 11.3.3 Premio EVO NV Lite Belt (Gent) 11.3.4 Premio EVO NV Lite Belt 11.3.5 Ravenna EVO NV Belt (NL) 11.3.6 Ravenna EVO NV Belt (NL) 11.3.7 Savino EVO 5F Lite Belt 11.3.8...
Page 12 About these operating instructions Thank you for your trust! Copyright Pegasus pedelecs are premium-quality vehicles. © ZEG Zweirad-Einkaufs-Genossenschaft eG You have made an excellent choice. Your specialist dealer will provide you with guidance Distribution or reproduction of these operating and instruction and assemble your product. Your instructions and utilisation or communication of specialist dealer will also be happy to assist you in their content is prohibited unless expressly...
Page 13: About These Operating Instructions
About these operating instructions About these operating instructions Manufacturer 1.4.1 Warnings Warnings indicate hazardous situations and actions. ZEG Zweirad-Einkaufs-Genossenschaft eG You will find three categories of warnings in the Longericher Strasse 2 operating instructions: 50739 Köln, Germany Tel.: +49 221 17959 0 WARNING Fax: +49 221 17959 31...
Page 14: Aim Of The Operating Instructions
About these operating instructions Aim of the operating instructions These operating instructions are not a substitute for personal instruction by the specialist dealer supplying the bike. These operating instructions Section are an integral part of the pedelec. Therefore, if it is re-sold at a later time, they must be handed over to the subsequent owner.
Page 15: Type Number And Model
City and trekking (Wave) bicycle Each frame has an individual frame number 23-15-2078 Premio EVO 5F Lite Belt City and trekking (Gent) bicycle stamped on it (see Figure 2). The frame number can be used to associate the pedelec with the...
Page 16: Safety
Safety Safety Residual risk Pedelecs pose the following residual risks: Never use incorrect charger • Risk of fire and explosion Chargers with excessive voltage damage • Electric shock batteries. This may cause a fire or an explosion. • Risk of a crash ...
Page 17 Safety Storing faulty batteries Your specialist dealer will dispose of faulty batteries.  Take faulty batteries to your specialist dealer.  Store the battery in a safety container in a dry place as per special regulations (ADR SV 376, P908) until you dispose of it. Figure 1: Example of a safety container ...
Page 18: Electric Shock
Safety Use correct torque 2.1.2 Electric shock If a screw is fastened too tightly, it may break. If a screw is not fastened enough, it may loosen. This will cause a crash with injuries. Never use damaged network components  Always observe the indicated tightening torque Damaged chargers, cables and plug connectors on the screw or in Section 3.5.13.
Page 19: Malfunctions Due To Bluetooth
Safety 2.1.6 Malfunctions due to Bluetooth® If you use the on-board computer with Bluetooth® and/or Wi-Fi®, it may cause interference with other devices, other equipment, aircraft, and medical devices, such as pacemakers and hearing aids. Likewise, it cannot be completely ruled out that you will cause harm to people and animals in the immediate vicinity.
Page 20: Toxic Substances
Safety Toxic substances 2.2.2 Toxic substances If substances are released or used which pose a risk to people and the environment, effective protective measures must be taken. Toxic substances (also known as poison or toxins) refer to substances which can cause damage to Possible hazards, contamination and health living beings if they enter the organism above a hazards due to:...
Page 21: Requirements For The Pedelec Rider
Safety Personal protective equipment Defective battery Liquids and vapours may leak from damaged or  Wear a suitable helmet. The helmet must have faulty batteries. Excessively high temperatures a reflective strip or a light in a clearly visible may also cause liquids and vapours to leak from colour.
Page 22: Safety Markings And Safety Instructions
Safety Safety markings and safety What to do in an emergency instructions 2.8.1 Dangerous situation in road traffic Pedelec and battery nameplates contain the following safety markings and safety instructions:  If you encounter any hazards or dangers in road traffic, apply the brake until the pedelec comes to a halt.
Page 23: Battery Vapour Emission
Safety After contact with eyes After skin contact 1 Rinse eyes under flowing water for at least ten 1 Remove any solid particles immediately. minutes with the lids open; also rinse under 2 Remove contaminated clothing immediately. lids. 3 Rinse the affected area with plenty of water for 2 Immediately consult a doctor in case of any at least 15 minutes.
Page 24: Data Privacy Information
When the pedelec is connected to the diagnosis tool at the specialist dealer’s, data is transferred to BOSCH eBike Systems (Robert Bosch GmbH) on the use of the Bosch drive unit, including its energy consumption and temperature, to help improve the product.
Page 25: Description
Description Description Proper use All checklists and instructions for actions in these reflectors and other components when riding on operating instructions met. Approved accessories public roads. The general laws and the can be installed by specialist staff. regulations for the prevention of accidents and environmental protection in the respective country Use the pedelec when it is in perfect, proper of use must be adhered to.
Page 26: Maximum Permitted Total Weight (Ptw)
Premio EVO 11 Lite (Gent) 23-15-2076 Premio EVO 11 Lite (Trapez) 23-15-2077 Premio EVO 11 Lite (Wave) 23-15-2078 Premio EVO 5F Lite Belt (Gent) 23-15-2080 Premio EVO 5F Lite Belt (Wave) 23-15-2081 Premio EVO NV Lite Belt (Gent) 23-15-2082 Premio EVO NV Lite Belt (Trapez)
Page 27: Environmental Requirements
Description 3.1.4 Environmental requirements You can be ride the pedelec within a temperature Temperatures under -10 °C and over +60 °C must range between -5 °C and +40 °C. The electric be avoided as a general rule. Never put the drive system is limited in its performance outside battery in a car in summer or store it in direct this temperature range.
Page 28 Description The pedelec is unsuitable for the following areas of use: Child's City and bicycles/ Area of use trekking Mountain bikes Racing bicycle Cargo bike Folding bicycle bicycles for bicycles young adults Never drive off- Never drive off- Never drive off- Never drive off- Never drive off- road or perform...
Page 29: Nameplate
Description Nameplate The nameplate is situated on the frame. The The nameplate contains up to twelve pieces of precise position of the nameplate is shown in information. Figure 3. ZEG Zweirad-Einkaufs- Genossenschaft eG Longericher Str. 2 50739 Köln, Germany Typ: 23-15-2115 EPAC nach...
Page 30: Components
Description Components 3.3.1 Overview 18 19 23 24 Figure 3: Pedelec viewed from right: Pegasus Solero Evo 9 used as example Wheel Seat post Saddle Chain Suspension fork Pannier rack Chain guard Mudguard Rear light Frame number Front light Reflector Motor Steering headset Guard...
Page 31: Chassis
Description 3.3.2 Chassis Frame size for city and trekking bicycle, folding bicycle and cargo bike The chassis comprises two components: The tolerance for the frame height and its • Frame and associated top tube length is somewhat greater • steering system for city bicycles due to the more upright riding position.
Page 32 Description Frame size for racing bicycles and gravel Frame size for child’s bike bikes Children are growing constantly. As a result, the The different frame heights are closer together on frame size needs to be checked every six months. racing bicycles and gravel bikes. Smaller It is important that riders, especially learners, can increments in the frame heights ensure precise safely put both feet on the ground.
Page 33: Steering System
Description 3.3.2.2 Steering system The steering system components are: • Steering headset, • Stem, • Handlebars and • Suspension fork. 3.3.2.3 Steering headset The steering headset (also known as a bike headset or simply a headset) is the fork bearing system in the frame.
Page 34: Handlebars
Description 3.3.2.5 Handlebars Suspension The pedelec is steered using the handlebars. The A suspension fork deflects when a steel handlebars are used to support the upper body suspension, air suspension or both suspension and is the mount for operating and display types act on it.
Page 35 Description Suspension fork structure Figure 9: Suspension fork structure Fork steerer Tyre clearance Sag adjuster Fork crown Tyre height Deflection (fork) Tyre passage width Damper side Quick release Side view Pitch Installation height Fork end (fork) Offset Quick release axle Air suspension side Stanchion Fork bridge...
Page 36 Description Fork assembly groups A suspension fork can feature up to three different assembly groups: • Compression damper (blue) • Rebound damper (red) • Air suspension or steel spring (orange) Figure 11: Internal structure of a steel spring fork Deflection adjustment ring Sag setting wheel Compression dampers Negative deflection (sag)
Page 37 Description Negative deflection (sag) The negative deflection (sag) is the percentage of The pedelec rebounds at a controlled speed if it is entire deflection that is compressed by the rider’s optimally adjusted. The wheel stays in contact body weight, including equipment (such as a with the ground when passing over bumps (blue backpack), the seating position and frame line).
Page 38 Description Rebound dampers Rebound dampers damp rebound movements, i.e. increases, the extension and rebound speeds rebound stress loads. Rebound damping also increase. Rebound damping needs to be determines the speed at which the suspension increased to achieve an optimal setting if the air rebounds after being exposed to load.
Page 39 Description High-speed damper A high speed is generated in the suspension fork, The settings on the high-speed damper control e.g. on a mogul slope or during landing after a the suspension behaviour of the fork during jump. • stronger impacts •...
Page 40 Description SR SUNTOUR cartridge function chart Compression damping setting Rebound damping setting Lockout Lockout High- Low- High- Low- Blow-off Remote Fork head speed speed Fixed speed speed Fixed feature control R2C2-PCS RC2-PCS RC-PCS RLRC-PCS LORC-PCS R2C2 RLRC LORC MY23P0a - 42_1.0_19.10.2022...
Page 41: Sr Suntour 2Cr-Pcs
Description 3.3.2.7 SR SUNTOUR 2CR-PCS The Suntour 3CR-PCS cartridge features a PCS damper platform with • a low-speed compression damper • a rebound damper Floating pistons within the PCS cartridge provide consistent damping on all driving surfaces through minimal cavitation (formation and dissolution of bubbles by mixing air and oil).
Page 42: Sr Suntour Rlr
Description 3.3.2.8 SR SUNTOUR RLR The hydraulic SR Suntour RLR cartridge features • A fixed compression damper • A low-speed rebound damper Before riding, the rebound adjuster (1) is used to adjust the system to the surface concerned. The compression adjuster (2.2) remote control can be used to open and close damping.
Page 43: Sr Suntour Lor
Description 3.3.2.9 SR SUNTOUR LOR The SR Suntour LOR cartridge features a • A low-speed compression damper 2. 2. • A low-speed rebound damper Before riding, the rebound adjuster (1) is used to adjust the system to the surface concerned. The suspension system can be adjusted to the current surface during rides using the low-speed compression adjustment wheel (2).
Page 44: Sr Suntour Lo
Description 3.3.2.10 SR SUNTOUR LO The SR Suntour LO cartridge features a • a compression damper 2. 2. • a rebound damper Before riding, the rebound adjuster (1) is used to adjust the system to the surface concerned. The compression adjuster (2.2) remote control can be used to open and close damping.
Page 45: Sr Suntour Rl
Description 3.3.2.11 SR SUNTOUR RL The SR Suntour RL cartridge features a • a compression damper 2. 2. • a rebound damper Before riding, the rebound adjuster (1) is used to adjust the system to the surface concerned. The suspension system can be adjusted to the current surface during rides using the low-speed compression adjustment wheel (2).
Page 46: Sr Suntour Hlo
Description 3.3.2.12 SR SUNTOUR HLO The SR Suntour HLO cartridge features a • a compression damper 2. 2. • a rebound damper Before riding, the rebound adjuster (1) is used to adjust the system to the surface concerned. The compression adjuster (2.2) remote control can be used to open and close damping.
Page 47: Wheel
Description 3.3.3 Wheel Tyre pressure The permitted pressure range is indicated on the side of the tyre. It is indicated in psi or bars. The tyre is only able to support the pedelec if there is adequate tyre pressure. The tyre pressure must be adjusted to the body weight and then checked on a regular basis.
Page 48 Description Carcass Tread with profile The carcass is the tyre’s supporting structure. A rubber tread is attached to the exterior of the There are usually three carcass plies beneath the carcass. tread. The carcass comprises a webbing with The tread has little influence on riding characteristics threads, usually made of polyamide (nylon).
Page 49 Description Bead core Puncture protection belt (optional) Tyre carcasses are wrapped around bead cores. There may be a puncture protection belt between Wrapping the carcass around both sides creates the carcass and the tread. three carcass plies. To ensure that tyres do not slip when inflated on the rim and have an effective grip, the bead cores are stabilised in two different ways: Figure 29: Effect of puncture protection belt...
Page 50: Rim
Description 3.3.3.3 Rim The rim is the metal profile on a wheel which holds the tyre, tube and rim band together. The rim is joined to the hub with spokes. In rim brakes, the outer surface of the rim is used to brake.
Page 51: Hub
Description 3.3.3.7 Hub The hub is located in the centre of the wheel. The hub is connected to the rim and tyre with the spokes. An axle runs through the hub, connecting the hub with the fork at the front and with the frame at the rear.
Page 52: Saddle
Description 3.3.4 Saddle The purpose of the saddle is to absorb body When riding, the rider's body weight is distributed weight, provide support and enable different riding between the pedals, the saddle and the positions. The shape of the saddle thus depends handlebars.
Page 53: Ladies' Saddle
Description 3.3.4.1 Ladies’ saddle 3.3.4.2 Men’s saddle The distance between the ischial tuberosities and In contrast to the female anatomy, men's pubic the pubic symphysis is on average a quarter less bones are at a much steeper angle to one another. in women than in men.
Page 54: Seat Post
Description 3.3.5 Seat post Seat posts are not designed to fasten the saddle but also to adjust exactly to the optimum sitting position. The seat post can: • adjust the seat height in the seat tube • adjust the saddle horizontally with a clamping mechanism and •...
Page 55 Description LIMOTEC, A3 The suspension in the seat post ensures sitting comfort when riding over rough terrain (e.g. in The LIMOTEC Alpha 3 suspension seat post is a woodland or on farm tracks). continuously height-adjustable seat post, which can be lowered using a remote control on the handlebars.
Page 56: Brake
Description 3.3.6 Brake 3.3.6.2 Hydraulic brake A pedelec’s brake system is primarily operated using the brake lever on the handlebars. The brake fluid is in a closed hose system. If the brake lever is pulled, the brake fluid transfers • If the left brake lever is pulled, the brake on the front wheel is applied.
Page 57: Disc Brake
Description 3.3.6.3 Disc brake Figure 44: Brake system with disc brake – example Brake disc Brake calliper with brake linings Handlebars with brake lever Front wheel Brake disc Rear wheel brake disc On a pedelec with a disc brake, the brake disc is permanently screwed to the hub.
Page 58: Backpedal Brake
Description 3.3.6.4 Back-pedal brake Figure 45: Brake system with a back-pedal brake – example Rear wheel rim brake Handlebars with brake lever Front wheel rim brake Pedal Backpedal brake The back-pedal brake is an extra brake. The back- pedal brake stops the rear wheel from moving by pushing the pedals in the opposite direction to the direction of travel.
Page 59: Bosch Abs
It is safer to brake with the two brakes at the Bosch ABS reduces the risk of your rear wheel the same time thanks to the BOSCH ABS. lifting off the ground unintentionally. It is less likely Sensors on the wheels measure the wheel speed that the rider will be thrown over the handlebars.
Page 60 Description Figure 46: BOSCH ABS components 1, 5 Wheel speed sensor Wheel speed sensor ABS indicator lamp Hydraulic disc brake Wheel speed sensors on the front and rear wheels Bosch ABS control unit continuously check the speed of the wheels Wheel speed sensor during the ride.
Page 61: Mechanical Drive System
Description 3.3.7 Mechanical drive system 3.3.7.1 Chain drive layout The pedelec is driven by muscle power, just like a bicycle. The force which is applied by pedalling in the direction of travel drives the front chain wheel. The chain or belt transmits the force onto the rear chain wheel and then onto the rear wheel.
Page 62: Electric Drive System
3.3.8.2 Charger Each pedelec is supplied with a charger. The following BOSCH charger may be used: • the 4 A Charger BPC3400. Observe the operating instructions in the Section 11.4 Documents.
Page 63: Rechargeable Battery
Description 3.3.8.4 Rechargeable battery The following battery can be built into the pedelec: BOSCH batteries are lithium ion batteries which are developed and manufactured to the latest technical standards. Each battery cell is protected by a steel cup and encased in a plastic battery housing.
Page 64: On-Board Computer
The display shows the main drive system indicators on the display screen using six buttons. functions and the ride data. Figure 53: BOSCH LED Remote on-board computer Figure 54: BOSCH Kiox 300 display The eBike Flow app can be accessed via The display switches off automatically if it is Bluetooth®.
Page 65: Description Of Controls And Screens
Description Description of controls and screens 3.4.1 Handlebars Figure 55: Detailed view of handlebars with BOSCH Kiox 300, example 1, 6 Handle LED Remote control panel Rear wheel hand brake (behind handlebars) Air valve cap Bell Sag setting wheel Kiox 300 display...
Page 66: Bosch Led Remote On-Board Computer
BOSCH LED Remote on-board computer The on-board computer on the handlebars is used as a control panel. It controls the system and all indicators on the display screen using six buttons. Figure 56: Overview of BOSCH LED Remote on-board computer < Decrease brightness button/...
Page 67: System Message
Description 1. Selected level of assistance indicator 3. Battery level indicator (on-board computer) The higher the selected level of assistance, the The battery level indicator (on-board computer) more the drive system assists with pedalling. shows the battery charge level. You can also see the battery charge level on the LEDs on the eMTB mode is available for Performance Line CX battery itself.
Page 68: Creating A User Account
The lock function does not provide anti-theft Bosch eBike Flow smartphone app as soon as the protection; it is more a supplement to a app is connected to the on-board computer.
Page 69: Bosch Abs Indicator Lamp
LED remote The indicator lamp lights up for about 5 seconds before the system switches off completely. You The BOSCH anti-blocking system (ABS) is need to stop and restart the pedelec (switch off equipped with an orange indicator lamp on the and on again) to reactivate the anti-blocking LED remote.
Page 70: Display
20.5 MAX. GESCHW. km/h 29.2 Figure 58: BOSCH Kiox 300 display Figure 60: Overview of start screen, screen 2 The following pages are on the display screen: Unit of speed • S TA R T SCRE E N, see Section 3.4.8.1...
Page 71: Status Screen
Description 3. Riding light symbol 3.4.4.2 Status screen You open the Status screen by pressing the The riding light symbol is shown when the <- button on the start screen. You can open the riding light is on. settings on this screen. 4.
Page 72: Trip Screen
Description 3.4.4.3 TRIP screen 3.4.4.4 Range screen You open the Trip screen by pressing the You open the Range screen by pressing the >- button on the start screen. >- button on the start screen. STRECKE REICHWEITE 19.4 FAHRZEIT h:min 02:02 eBIKE GESCHW.
Page 73: Fitness Screen
Description 3.4.4.5 Fitness screen 3.4.4.6 ABS screen You open the Fitness screen by pressing the Only applies to pedelecs with this equipment >- button on the start screen. You open the ABS screen by pressing the >- button on the start screen. LEISTUNG BREMSDAUER KADENZ...
Page 74: Settings
Description 3.4.4.7 Settings All system and service-relevant values can be read and changed in the settings. The settings menu structure is customised and may change when components or services are added. Menu Submenu My eBike → → →...
Page 75: Handbrake
Description 3.4.5 Handbrake There is a handbrake on the left and right of the handlebars. Figure 69: Front wheel (2) and rear (1) brake levers – Shimano brake used as an example The left handbrake (2) controls the front wheel The right handbrake (1) controls the rear wheel brake.
Page 76: Suspension And Damping
Description 3.4.6 Suspension and damping 3.4.6.1 Air valve and sag setting wheel SR SUNTOUR Model AIR EQ COIL Adjustable COIL Air valve (fork) Air valve (fork) Sag setting wheel Sag setting wheel Suspension Air suspension Air suspension Steel spring Steel spring Durolux Auron ZERON35...
Page 77: Gear Shift
Description 3.4.7 Gear shift 3.4.7.1 SHIMANO derailleur gears Only applies to vehicles with this equipment The gear shift is on the right of the handlebars. SHIMANO SL-M3100 gear shift The gear shift has one or two shifters. SHIMANO SL-M315 gear shift Figure 71: Example of SHIMANO SL-M3100 Shifter A Shifter B (optional)
Page 78: Gear Shift
Description 3.4.8 Gear shift 3.4.8.1 SHIMANO SL-T6000 derailleur gears Only applies to vehicles with this equipment The gear shift unit is on the left of the handlebars. The gear shift unit features two switches and an indicator. Figure 72: SHIMANO SL-T6000 gear shift 1 Gear indicator 2 Lever A (gear shift) 3 Lever B (gear shift)
Page 79: Shimano Sw-E7000 Derailleur Gears
Description 3.4.8.2 SHIMANO SW-E7000 derailleur gears Only applies to vehicles with this equipment The gear shift unit is on the left of the handlebars. The gear shift unit features 2 buttons. Figure 73: SHIMANO SW-E7000 gear shift Up button (gear shift) Down button (gear shift) MY23P0a - 42_1.0_19.10.2022...
Page 80: Shimano Hub Gear
Description 3.4.8.3 SHIMANO hub gear Only applies to vehicles with this equipment SHIMANO hub gears feature a twist grip with a display on the right-hand side of the handlebars. Figure 74: SHIMANO SL-C30000-7 twist grip, top view Twist grip Gear indicator The Gear indicator shows the selected gear.
Page 81: Enviolo Hub Gear
Description 3.4.8.4 ENVIOLO hub gear Only applies to vehicles with this equipment The Automatic+ system is integrated into the drive system and offers an automatic switching option. The automatic ENVIOLO gear shift includes a twist grip with an indicator. Figure 75: ENVIOLO twist grip with indicator Manual gear shift indicator Automatic gear shift indicator Twist grip...
Page 82: Battery Level Indicator (Battery)
Each LED represents 20% of battery capacity. LED 1,2,3,4,5 Battery level 100 … 80% 79 … 60% 59 … 40% 39 … 20% Figure 76: BOSCH PowerPack battery indicator and operating element 19 … 15% 5 … 0% Figure 78: Battery level indicator Symbols: LED on...
Page 83: Technical Data
Transmitting capacity 1 mW Highest effective value of < 0.5 m/s² Table 32: Technical data for BOSCH LED Remote on- weighted acceleration for the board computer, BRC3600 entire body *Not included in the standard scope of delivery Table 29: Emissions from the pedelec 3.5.6...
Page 84: Rechargeable Battery
-5 … +40 °C Storage temperature +10 … +40 °C Permitted charging temperature 0 … 40 °C range Table 35: Technical data for BOSCH PowerTube 500, BBP3750 horizontal, BBP3751 vertical 3.5.8.2 BOSCH PowerTube 625 battery Nominal voltage 36 V Nominal capacity 16.7 Ah...
Page 85: Tyres
Description 3.5.9 Tyres V-GUARD The V-Guard puncture protection 3.5.9.1 SCHWALBE puncture protection level belt comprises of lightweight, cut- resistant fibres. Its webbing ensures highly effective puncture resistance Inserts Webbing for lightweight race and tour tyres. Rubber insert insert Combination SmartGuard® DualGuard Tubeless Easy Double Defense®...
Page 86: Tyres, Supero Puncture Protection Level
Description 3.5.9.2 Tyres, SUPERO puncture protection level Level 7 Rubber Inserts Webbing insert Combination insert An EPS webbing layer is located beneath a 3-mm LPD layer. Level 7 Level 6 Level 6 EPS 2 EPS BtB An EPS webbing layer is combined with a 1-mm layer of rubber.
Page 87: Maxxis®, Puncture Protection Level
Description puncture protection level 3.5.9.3 MAXXIS®, MaxShield (MS) MaxShield (MS) combines Maxxis® SilkShield all-round protection with the K2 Layer (Kevlar® composite layers). Kevlar® Composite K2 These tyres feature an additional Kevlar® Composite K2 webbing and boast greater puncture protection than normal Kevlar® or Vectran tyres.
Page 88: Fork
Description 3.5.10 Fork 3.5.10.1 Maximum rider weight for SR SUNTOUR steel suspension fork SR SUNTOUR steel suspension forks are available in three different hardness types for different body weights: Medium Coil spring model Soft Hard/rigid Fitted as standard Max. bodyweight [kg] 50 - 75 70-95 90-120...
Page 89: Saddle
Description 3.5.11 Saddle 3.5.11.1 BROOKS ENGLAND saddle width 3.5.11.3 SELLE ROYAL saddle width Riding position Riding position Athletic Position on trekking bike Narrow saddle Position on trekking bike Sharply inclined upper body, Sharply inclined upper body, back at an angle of 30°…60°. back at an angle of 30°…60°.
Page 90: Seat Post
Description 3.5.12 Seat post 3.5.12.1 LIMOTEC A3/A3 Plus suspension seat post Figure 80: Dimensions of LIMOTEC A3/A3 Plus seat post Numbering in drawing Variable type Soft suspension 30.9 Ø 40/40 Soft 25.6 30.9 31.6 Ø 40/40 Soft 25.6 31.6 30.9 Ø 40/80 Soft 25.6 30.9 31.6 Ø...
Page 91 Description Numbering in drawing Variable type A3 Plus Soft suspension 50 to 25.6 30.9 30.9 Ø 40/40 Soft 50 to 25.6 31.6 31.6 Ø 40/40 Soft 30.9 Ø 40/80 Soft 45 to 75 25.6 30.9 31.6 Ø 40/80 Soft 45 to 75 25.6 31.6 Hard suspension 95 to...
Page 92: Torque
Mounting bracket 0.8 Nm Torx® T20 FIT Remote Display Mounting bracket 0.8 Nm Torx® T20 BOSCH Intuvia 100 bracket Attachment screw 1, M3 × 22 1 Nm 3 mm hex bit Attachment screw 2, M3× 14 1 Nm 3 mm hex bit...
Page 93 Description BOSCH Mini Remote Attachment screw 0.4 Nm (not 0.6 Nm, as written on mini-remote) 3 mm hex bit SHIMANO SC-E5003 0.8 Nm 3 mm hex bit Attachment screw Brake linings SHIMANO Hex key, 3 mm Circlip 2–4 Nm Slotted-head screwdriver...
Page 94 Description Brake disc SHIMANO for centre lock type TL-LR15 Attachment screw, quick TL-FC36/TL-LR11 release 40–50 Nm Adjustable spanner SHIMANO for centre lock type Attachment screw, nut TL-LR10 version 40–50 Nm Screw wrench SHIMANO for 5-hole version Attachment screws 2–4 Nm Star bit [no.
Page 95 Description Fork Intend Edge Double bridge screw 12 Nm SR SUNTOUR Suspension side, top, plastic 5 Nm SR SUNTOUR Suspension side, top, aluminium 20 Nm SR SUNTOUR Suspension side, bottom 10 Nm Hex bit (torque) SR SUNTOUR Suspension side, bottom 8 Nm Aluminium nut (torque) SR SUNTOUR...
Page 96 Description SRAM RockShox, Lyrik, ButterCup housing guide rod end plate - end plate to guide rod - air suspension and damper 3.3 Nm Torx® T25 SRAM RockShox, Lyrik, ButterCup housing (top) to ButterCup housing (bottom) – air suspension and damper 3.3 Nm 23 mm spanner head SRAM RockShox...
Page 97 Description Handbrake SHIMANO Hex key, 4 mm Attachment screw 6–8 Nm Hex key, 5 mm SHIMANO Attachment screw, BL-M987/ BL-M9000/BL-M9020 4–6 Nm Hex key, 4 mm SHIMANO, lever for disc brake Bleed nipple 4–6 Nm Socket wrench, 7 mm SHIMANO, lever for disc brake Bleed screw 0.3–0.5 Nm...
Page 98 Chain guard Brose chain guard bash guard Hex key, 3 mm Attachment screws 6 Nm Chain guard for BOSCH Motor BDU37xx Attachment screws max. 10 Nm M6 × 10; head: max. 5 mm; length: max. 8.5-mm Crank bearing/crank set Conventional cartridge crank …...
Page 99 Description Motor cover BOSCH motor cover BDU37xx Initial fitting: 3 ± 0.5 Nm Torx® TX 20 Attachment screws for lower Retrofit: 2 ± 0.5 Nm motor cover Initial fitting: 3 ± 0.5 Nm Torx® TX 20, 4 × 8 mm Attachment screws for motor Retrofit: 2 ±...
Page 100 Description ROHLOFF, 14/500 Attachment screw for shift handle on handlebars 1 Nm 2.5 mm hex bit ROHLOFF, 14/500 End stop 3 Nm Torx® TX 20 ROHLOFF, 14/500 Cable guide 6 Nm 4 mm hex bit SHIMANO quick release version FH-M3050, FH-M4050, FH- 40 Nm Adjustable spanner and special tool TL-LR15 MT200-B, FH-MT400, FH-...
Page 101 Description SHIMANO hub dynamo J2 model 20 Nm Screw wrench SHIMANO hub dynamo J2-A model 20 Nm Screw wrench Pedal Pedal, conventional 33 … 35 Nm Screw wrench, 15 mm SHIMANO Attachment screw 35–55 Nm Screw wrench, 15 mm Seat post by.schulz, G1 M8 seat clamp screw 20 …...
Page 102 Description Rear derailleur SHIMANO for MTB/trekking Attachment screw, standard type 8–10 Nm Hex key, 5 mm SHIMANO for MTB/trekking Attachment screw with bracket 3–4 Nm Hex key, 5 mm SHIMANO for BMX bicycles Attachment screw 3–4 Nm Adjustable spanner SHIMANO for MTB/trekking Hex key, 4 mm/ Attachment screw for inner 6–7 Nm...
Page 103 Description SHIMANO for racing bicycles Attachment screw, Bowden Hex key, 5 mm/ cable 6–7 Nm Underride guard Socket wrench, 8 mm FIT, Brose Hex key, 4 mm Attachment screws 6 Nm Hex key, 3 mm V-Brake brake SHIMANO Attachment screw for Hex key, 5 mm connecting cable 6–8 Nm...
Page 104: Transporting And Storing
Transporting and storing Transporting and storing Weight and dimensions for transportation Weight and dimensions during transportation # Not yet available when the instructions were produced Designated handles, lifting points The box does not have any handles. MY23P0a - 42_1.0_19.10.2022...
Page 105: Transportation
Transporting and storing Transportation 4.3.2 Transporting the pedelec 4.3.2.1 By car CAUTION Bicycle rack systems which use the handlebars or frame to hold the pedelec in an upside-down Crash caused by unintentional activation position exert inadmissible forces on its There is a risk of injury if the drive system is components during transportation.
Page 106: By Local Transport
Transporting and storing 4.3.4 Transporting the battery 4.3.2.3 By local transport You can normally take pedelecs on local public Batteries are subject to hazardous goods transport, e.g. by bus or suburban rail, if you regulations. Undamaged batteries may be purchase a bike ticket. There may be times when transported by private persons in road traffic.
Page 107: Storing
Transporting and storing Storing  Always store pedelec, battery, on-board New battery computer, display and charger separately. Inspect battery for damage after delivery.  Storage temperature +10… +40 °C  If the batteries are damaged, observe Humidity 30%…85% Section 2.1 Handling a damaged or faulty Ideal storage temperature +10…...
Page 108: Break In Operation
Transporting and storing 4.4.4 Break in operation 4.4.4.1 Preparing a break in operation Remove the rechargeable battery from the  pedelec. Notice Charge battery between 30% and 60% so that  2 to 3 LEDs light up on the battery level indicator. The battery discharges when not in use.
Page 109: Assembly 5.1 Unpacking
Assembly Assembly Scope of delivery WARNING 1 × pre-assembled pedelec  Risk of eye injury 1 × front wheel  Problems may arise if components are set 2 × pedals  incorrectly. They may cause serious injuries to 2 × quick releases (optional) ...
Page 110: Commissioning
Assembly Commissioning Only trained specialist staff may perform initial commissioning since initial commissioning of the pedelec requires special tools and specialist knowledge. Experience has shown that a pedelec which has not yet been sold is automatically handed to customers as soon as it appears ready to ride. ...
Page 111: Adjusting The Suspension System To Body Weight
Assembly 5.3.2 Adjusting the suspension system to body weight Not included in price 5.3.2.1 Adjusting SR Suntour suspension elements Seat post and forks are components that may be § Not included in price replaced after approval by the vehicle or parts manufacturer.
Page 112: Adjusting The Limotec Seat Post
Assembly 5.3.3 Adjusting the LIMOTEC seat post Only applies to pedelecs with this equipment The rider’s body weight exceeds or falls below the  seat post’s functional weight. 1 Order new Limotec seat post with suitable functional weight. 2 Remove existing seat post. Replacing Limotec A1 and A5 3 Use the seat height formula to calculate the optimum seat post height for leg length:...
Page 113: Installing The Wheel In The Suntour Fork
Assembly 5.3.4 Installing the wheel in the SUNTOUR fork Only applies to Suntour forks with this equipment 5.3.4.1 Screw-on axle (12AH2 and 15AH2) Only applies to Suntour forks with this 4 Insert the securing screw on the non-drive equipment side. Before installing the wheel, ensure that the O-ring ...
Page 114: Mm Cross Axle
Assembly 5.3.4.2 20 mm cross axle Only applies to Suntour forks with this 2 Tighten the cross axle with the red handle. equipment CAUTION Crash caused by loose cross axle A faulty or incorrectly installed cross axle may become caught in the brake disc and block the wheel.
Page 115 Assembly 5 Check the position and clamping force of the quick release lever. The quick release lever must be flush with the shock absorber. Figure 91: Perfect position for the clamping lever 6 Use 4 mm hexagon socket spanner to adjust the clamping lever clamping force if required.
Page 116: Q-Loc Quick Release
Assembly 5.3.4.3 Q-LOC quick release Only applies to Suntour forks with this equipment 1 Push in the quick release until you can hear a click. Make sure that the flange is extended. CAUTION Crash caused by unfastened quick release A faulty or incorrectly installed quick release may become caught in the brake disc and block the wheel.
Page 117: Preparing The Wheel
Assembly 5.3.5 Preparing the wheel There is an arrow on the sides of the tyres with the • The FRONT rotation direction arrow indicates the recommended direction of rotation for the front inscription ROTATION to show the direction of wheel. rotation.
Page 118: Fitting The Pedals
Assembly 5.3.6 Fitting the pedals The pedals have two different threads to ensure 3 Turn the pedal marked R anti-clockwise by they don’t come loose while the rider is pedalling. hand into the crank arm on the right as seen when facing the direction of travel.
Page 119: Checking The Stem And Handlebars
Assembly 5.3.7 Checking the stem and handlebars 5.3.7.1 Checking the connections 5.3.7.3 Checking the bearing clearance 1 Stand in front of the pedelec. Clamp the front 1 Place the fingers of one hand on the upper wheel between your legs. Grasp the handlebar headset cup.
Page 120: Operation
Operation Operation Risks and hazards WARNING WARNING Injuries and death caused by distraction Injuries and death caused by blind spots A lack of concentration while riding increases the Other road users, trucks, cars and pedestrians risk of an accident. This may cause a crash with often underestimate the speed of pedelecs.
Page 121 Operation Notice CAUTION Heat or direct sunlight can cause the tyre pressure Crash caused by material fatigue to increase above the permitted maximum Intensive use can cause material fatigue. A pressure. This can destroy the tyres. component may suddenly fail in case of material ...
Page 122: Tips For A Greater Range
Operation Tips for a greater range The pedelec’s range depends on many Gear switching habits influencing factors. A single battery charge may only last fewer than 20 kilometres but much more  Use a low gear and a low level of assistance on than 100 is also possible.
Page 123: Error Message
Operation Error message 6.3.1 On-board computer 6.3.2 Rechargeable battery The on-board computer indicates whether a critical or less critical error has arisen in the drive system. The battery is protected against deep discharge, overcharging, overheating and short circuits by The error messages generated by the drive Electronic Cell Protection (ECP).
Page 124: Instruction And Customer Service
Operation Instruction and customer service 6.5.1 Preparing The supplying specialist dealer will provide customer service. Contact details can be found on the pedelec pass for these operating instructions. The following tools are required to adjust the pedelec: The specialist dealer will explain all the pedelec functions to the new owner in person, this being when the specialist dealer hands over the pedelec Tape measure...
Page 125: Determining The Sitting Position
Operation 6.5.2 Determining the sitting position The starting point for a comfortable posture is the Position on roadster Position on city bike correct position of the pelvis. If the pelvis is in the wrong position, it can cause different types of pain, e.g.
Page 126: Seat Post
Operation 6.5.3 Seat post 6.5.4 Saddle 6.5.3.1 Adjusting the seat post to body weight CAUTION Not included in price Sitting discomfort due to wrong saddle Seat post are components that may be replaced § Around 50% of all pedelec riders experience after approval by the vehicle or parts discomfort due to incorrect sitting.
Page 127: Determining Saddle Shape
Operation 6.5.4.2 Determining saddle shape Ladies’ saddle To distribute the pressure optimally over the female bone structure in the seat area, a ladies’ saddle should: • have a relief opening far to the front • have a wide, V- shaped saddle edge Figure 104: Pressure points on a saddle, male anatomy To distribute the pressure on the male bone structure in the seat area optimally, the saddle...
Page 128: Determining Minimum Saddle Width With Corrugated Cardboard
Operation 6.5.4.3 Determining minimum saddle width with corrugated cardboard 6.5.4.4 Determining minimum saddle width with gel cushion 1 Place corrugated cardboard on a flat, hard, 1 Smooth gel cushion. unpadded seat. 2 Place gel cushion on a flat, hard, unpadded 2 Sit in the middle of the corrugated board.
Page 129: Calculating The Saddle Width
Operation 6.5.4.5 Calculating the saddle width Depending on the position, the following value is added to the minimum saddle width. Position on roadster + 4 cm Position on city bike + 3 cm Position on trekking bike + 2 cm Position on sports bike + 1 cm Triathlon/time trials...
Page 130: Straighten Saddle
Operation 6.5.4.8 Straighten saddle 4 Take a test ride.  Pedelec riders sit straight on the saddle at an  Position saddle in direction of travel. In doing optimal saddle height. so, align the tip of the saddle with the top tube. •...
Page 131: Setting The Saddle Height With The Remote Control
Operation Lowering the saddle 1 Sit on the saddle. 2 Press the remote control operating lever.  The seat post will lower. 3 Release the remote control operating lever when you have reached the desired height. Figure 113: Detailed view of the seat post – examples of the minimum insertion depth marking 7 To close it, push the seat post clamping lever as far as it will go into the seat post (2).
Page 132: Adjusting The Saddle Position
Operation 6.5.4.11 Adjusting the saddle position 6.5.4.12 Adjusting the saddle tilt The saddle can be shifted on the saddle frame. The saddle tilt must be adjusted to the seat height, The right horizontal position ensures an optimal the saddle and handlebar position, and the saddle leverage position for legs.
Page 133: Handlebars
Operation 6.5.5 Handlebars 6.5.5.1 Replace handlebars 6.5.5.3 Adjusting the hand position The hand is an optimal position on the handlebars Not included in price when the forearm and hand are in a straight line, i.e. the wrist is not bent. In this way, the nerves are Handlebars are components that may be §...
Page 134: Adjusting The Handlebars
Operation 6.5.5.4 Adjusting the handlebars The handlebars and their position determine the posture that the pedelec rider adopts on the pedelec. 1 After selecting the riding position (see Section 6.6.2.1), determine the angle of the upper body and upper arm. 2 Pre-tension the back muscles when adjusting the handlebars.
Page 135: Stem
Operation 6.5.6 Stem 6.5.6.1 Replacing the handlebars 2 Pull out the handlebars to the required height. Observe minimum insertion depth. Not included in price Handlebar-stem units are components that may § be replaced after approval by the vehicle or parts manufacturer.
Page 136: Setting The Quill Stem
Operation 6.5.6.5 Setting the quill stem 6.5.6.6 Adjusting the Ahead stem Only applies to pedelecs with this equipment Only applies to pedelecs with this equipment In the case of a quill stem, the stem and fork In the case of an Ahead stem, the stem is placed steerer form a permanently interconnected directly on the fork steerer, which protrudes over component, which is clamped in the fork steerer.
Page 137: Adjusting The Angle-Adjustable Stem
Operation 6.5.6.7 Adjusting the angle-adjustable stem Only applies to pedelecs with this equipment Angle-adjustable stems are available in different lengths for quill and Ahead stems. Figure 123: Different versions of angle-adjustable stems Adjusting the stem angle (c) changes both the distance from the upper body to the handlebars (b) and the handlebar height (a).
Page 138: Handles
Operation 6.5.7 Handles 6.5.7.1 Replacing the handles 6.5.7.2 Adjusting ergonomic handles Only applies to pedelecs with this equipment Not included in price Handles with bolt clamps are components which § may be replaced without approval. Only handles that are approved for use on e-bikes may be used to replace the existing ones.
Page 139: Tyres
Operation 6.5.8 Tyres 6.5.8.1 Replacing tyres As a general rule, wide tyres are operated at a lower tyre pressure. They provide the option of Not included in price exploiting the advantages of the lower tyre pressure without the serious disadvantages it Different tyres need to be used when the area of causes with regard to wear, rolling resistance and §...
Page 140 Operation 2 Perform a visual check on tyres. Figure 126: Correct tyre pressure. The tyre is barely deformed under the load of the body weight Figure 127: Far too little tyre pressure MY23P0a - 42_1.0_19.10.2022...
Page 141: Brake
Operation 6.5.9 Brake 6.5.9.3 Change handbrake position The handbrake grip distance can be adjusted to ensure that it can be reached more easily. The Having the handbrake in the correct position pressure point can also be adjusted to the pedelec prevents the rider from stretching their wrist too rider’s preferences.
Page 142: Change Handbrake Inclination Angle
Operation 6.5.9.4 Change handbrake inclination angle 2 Set the brake lever angle as indicated in the table. The nerves that pass through the carpal tunnel are connected to the thumb and the index and middle fingers. An excessively steep or excessively flat brake angle will cause the wrist to 20 –...
Page 143: Grip Distance On A Shimano St-Ef41 Handbrake
Operation 6.5.9.6 Grip distance on a SHIMANO ST-EF41 handbrake Only applies to pedelecs with handbrakes: BL-M4100 BL-M7100 BL-M8100 BL-MT200 BL-MT201 BL-MT400 BL-MT401 BL-MT402 BL-T6000 GRX ST-RX600 M7100 M8100 RS785 The handbrake position can be adjusted to the pedelec riders’ requirements. ...
Page 144: Setting The Grip Distance For A Magura Handbrake Disc Brake
Operation 6.5.9.7 Setting the grip distance for a MAGURA handbrake disc brake Only applies to pedelecs with this equipment The handbrake position can be adjusted to the rider’s requirements. Such adjustment does not WARNING affect the pressure point or the position of the Crash caused by incorrectly set grip distance brake linings.
Page 145: Magura Handbrake Pressure Point
Operation 6.5.9.8 MAGURA handbrake pressure point Only applies to pedelecs with this equipment The pressure point setting is adjusted using the twist knob. WARNING  Turn the twist knob towards the plus (+) Brake failure due to incorrect setting symbol. If the pressure point is set with brakes where the ...
Page 146: Grip Distance On Shimano St-Ef41 Handbrake
Operation 6.5.9.9 Grip distance on SHIMANO ST-EF41 handbrake Only applies to pedelecs with this equipment The handbrake position can be adjusted to the Notice rider’s requirements.  Undo 2 mm setting screw anti-clockwise. If the setting screw is fully removed, components inside the handbrake will also be permanently ...
Page 147: Gear Shift
Operation 6.5.10 Gear shift 6.5.10.1 Replacing the gear shift Adjust the position of the gear shift to the pedelec riders’ needs. Not included in price 1 Undo attachment screw. All gear shift components (rear derailleur, shifter, 2 Place control panel or shifter into the position §...
Page 148: Suspension And Damping
Operation 6.5.11 Suspension and damping Suspension and damping can be adjusted to the  Follow the correct order for adjustment. rider's weight in up to six increments, depending on the suspension system. For pedelecs with components only Sequence Adjustment Section Suspension fork Rear frame damper...
Page 149 Operation When optimally adjusted, the fork counteracts This allows the rider to maintain the same speed deflection on hilly terrain and stays higher in its more easily on hilly terrain. deflection range. Figure 137: Optimum fork ride performance on hilly terrain When optimally adjusted, the fork deflects quickly The fork responds quickly to the bump.
Page 150: Adjusting The Sag For The Sr Suntour Air Suspension Fork
Operation 6.5.12.1 Adjusting the sag for the SR SUNTOUR air suspension fork Only applies to pedelecs with this equipment 1 Turn the air valve cap (see Section 3.4.6.1) 3 Pump air suspension to the required pressure anti-clockwise away from the air valve (fork). level.
Page 151 Operation Recommended air pressure [psi] < 55 40… 55 40… 55 40… 55 40… 55 40… 55 40… 55 55… 65 … … 55… 65 55… 65 55… 65 55… 65 65… 75 … … 65… 75 65… 75 65… 75 65…...
Page 152 Operation Installation procedures and optimisation options as in the following table may be recommended: RUX38 Durolux36 Durolux38 Auron35 Mobie35 Axon34-werx Plastic volume 8.6cc 8.2cc 7.5cc … … … spacer Rubber volume … 7.5cc-15 mm 7.5cc-15 mm 5cc-10 mm 5cc-10 mm 5cc-10 mm space Plastic volume...
Page 153 Operation Aion35 Zeron35 Axon32 Mobie34-air Mobie45-air Rubber volume 4.3cc 4.3cc space Deflection [mm] … … … … … … … … … … … … … … … … … … … … … … … … … … … …...
Page 154: Adjusting The Sag For The Sr Suntour Steel Suspension Fork
Operation 6.5.12.2 Adjusting the sag for the SR SUNTOUR steel suspension fork Only applies to pedelecs with this equipment You can pre-tension the steel suspension to riding style. It is not the coil spring hardness which adjust to the rider's weight and their preferred is adjusted;...
Page 155: Fork Rebound Damping
Operation 6.5.13 Fork rebound damping Only applies to pedelecs with this equipment Rebound damping in the suspension fork and the Rebound damping needs to be increased to rear frame damper determines the speed at which achieve an optimal setting if the air pressure or the rear frame damper rebounds after being spring stiffness is increased.
Page 156: Adjusting The Sr Suntour Fork Rebound Damping
Operation 6.5.13.1 Adjusting the SR SUNTOUR fork rebound damping Only applies to pedelecs with this equipment Figure 141: Example of SR SUNTOUR rebound screw (1) The fork sag is adjusted.  1 Turn the rebound screw in a clockwise direction towards the closed position until it stops.
Page 157: Riding Light
Operation 6.5.14 Riding light 6.5.14.1 Replacing the headlight 6.5.14.2 Replacing the rear light and (spoke) reflector Not included in price Not included in price Headlights may only be replaced after approval § The rear light and (spoke) reflector may be §...
Page 158: Adjusting The Headlight
Operation 6.5.14.4 Adjusting the headlight 1 Position the pedelec so that its front is facing a wall. 2 Mark the height of the headlight (1) on the wall with chalk. 3 Mark half the height of the headlight (2) on the wall with chalk.
Page 159: On-Board Computer
 smartphone. Registering on a PC The drive system is switched on.  1 Create the user account on the BOSCH The pedelec is stationary.  website.  A new software update is downloaded 2 Enter all the details required for registration.
Page 160: Inserting The Display
Operation Once the lock function is switched on, the pedelec 6.5.15.7 Securing the on-board computer (optional) can only be put into use if: It is possible to secure the on-board computer so • the configured smartphone is switched on, that it cannot be removed. The locking plate does •...
Page 161: Adjust On-Board Computer
Plus button/ light button Minus button/ – push assist button Table 58: Description of BOSCH LED Remote operating elements You can use the select button (4) to perform the following functions: • Open the QUIC K ME NU while riding.
Page 162: Adjust On-Board Computer
Operation 6.5.15.10Adjust on-board computer 6.5.15.11Selects the language 1 Open menu item. The pedelec is stationary. You cannot open and  adjust the settings while riding. 2 Open < Language> sub-menu item. Inserting the display.  3 Follow the instructions on the on-board computer.
Page 163: Reset Settings
Operation 6.5.15.16Reset settings 1 Open menu item. 2 Open sub-menu item. 3 Follow the instructions on the on-board computer.  All settings are reset to the factory settings. All user data has been cleared. MY23P0a - 42_1.0_19.10.2022...
Page 164: Accessories
Operation Accessories Notice Not included in price  Observe the legal regulations on the use of child seats. 6.6.1 Child seat  Observe the operating and safety instructions Child seats may only be used with the vehicle for the child seat system. §...
Page 165: Trailer
Operation 6.6.2 Trailer 6.6.2.1 Approval for trailer with Enviolo hub Trailers may only be used with the vehicle Only applies to pedelecs with this equipment § manufacturer’s approval and only if they are approved for use on e-bikes. Only compatible bicycle trailers are approved for ENVIOLO hub gears.
Page 166: Approval For Trailer With Rohloff Hub
Operation 6.6.2.2 Approval for trailer with ROHLOFF hub 6.6.3 Pannier rack Only applies to pedelecs with this equipment Front and rear pannier racks are only permitted § with the vehicle manufacturer’s approval and ROHLOFF Speedhub 500/14 only if they are approved for use on e-bikes. As a basic rule, it is permitted to use a trailer The specialist dealer will advise on choosing a in combination with the ROHLOFF...
Page 167: Front Baskets
Operation 6.6.10 Suspension fork coil spring 6.6.5 Front baskets If the desired suspension fork sag cannot be Take care with front baskets because their load § achieved after adjustment, the coil spring distribution is not fixed. They are only permitted assembly must be replaced with a softer or harder with the vehicle manufacturer’s approval and spring.
Page 168: Personal Protective Equipment And Accessories For Road Safety
Operation Personal protective equipment and accessories for road safety Seeing and being seen is crucial in road traffic. 7 The two separate brakes on the pedelec must The following requirements must be met for riding work at all times. a pedelec safely on public roads. 8 The clear sounding bell must be fitted and must work.
Page 169: Checking The Abs Lamp
Operation 6.8.1 Checking the ABS lamp Only applies to pedelecs with this equipment The ABS indicator lamp must light up after the  system has started up and must go out once speed has reached about 5 km/h.  The ABS is defective if the ABS indicator lamp does not light up after the electric drive system starts up.
Page 170: Straightening The Quickly Adjustable Stem
Operation Straightening the quickly 6.10 Using the pannier rack adjustable stem CAUTION Only applies to pedelecs with this equipment 1 Open stem clamping lever. Crash caused by loaded pannier rack The pedelec is handled differently with a loaded pannier rack, in particular when the rider needs to steer and brake.
Page 171: Raising The Kickstand
Operation 6.12.1 Using the leather saddle Sunlight and UV light tarnish the colour and cause the leather to dry out and fade.  Park pedelec in the shade.  Always use a saddle cover. Moisture may cause the leather to detach from material beneath and mould may form.
Page 172: Using The Handlebars
Operation 6.15 Using the handlebars 6.15.2 Using bar ends Only applies to pedelecs with this equipment  Wear heavily padded cycling gloves.  This helps protect sensitive areas of your Bar ends can be added to normal handlebars. palms. Adjustable bar ends feature a ball joint which you ...
Page 173: Use Suspension And Damping
Operation 6.16 Use suspension and damping 6.16.1 Locking the suspension A suspension system is designed to cushion and Some suspension forks thus feature a lockout on compensate for unevenness on a surface whether the fork crown or a remote lockout on the the user is riding on bumpy cycle paths, dirt roads handlebars.
Page 174: Adjusting The Suspension Fork Compression Damper
Operation 6.16.2 Adjusting the suspension fork compression damper The compression damper allows the rider to make When placed at an optimum setting, the quick adjustments to the suspension behaviour of suspension fork counteracts deflection on hilly the suspension fork to adapt to changes in terrain. terrain, remains higher in its deflection range and It is intended for adjustments made during the helps maintain speed when riding on terrain hilly...
Page 175: Using Sr Suntour High-Speed Compression Damping
Operation 6.16.2.1 Using SR Suntour high-speed compression damping A high speed is generated in the suspension fork, The settings on the high-speed damper control e.g. on a mogul slope or during landing after a the suspension behaviour of the fork during jump.
Page 176: Using The Sr Suntour Low-Speed Compression Damping
Operation 6.16.2.2 Using the SR Suntour low-speed compression damping Low-speed movement in the suspension fork is The settings of the low-speed damper control the caused, for example, by riding over bumps. suspension behaviour of the fork • during staggered jumps •...
Page 177: Using The Battery
Operation 6.17 Using the battery Switch off the battery and the drive system before 6.17.1.1 Inserting the battery  removing or inserting the battery. The key is inserted in the lock.  The lock is unlocked.  6.17.1 Removing the battery Figure 162: Inserting the integrated battery Figure 161: Removing the integrated battery 1 Place the battery into the lower mount with the...
Page 178: Charging The Battery
Operation 6.17.2 Charging the battery The battery can remain on the pedelec or can be removed for charging. Interrupting the charging process does not damage the battery. The battery is fitted with a temperature monitoring system which only allows charging within a temperature range between 0 °C and 40 °C.
Page 179: Using The Electric Drive System
 Press the On-Off button (battery).  The battery level indicator (on-board computer) and the indicator for the selected level of assistance go out.  The pedelec is switched off. Figure 163: Position of the On-Off button on the BOSCH LED Remote MY23P0a - 42_1.0_19.10.2022...
Page 180: Using The On-Board Computer
 Keep the diagnosis port flap closed at all times to ensure no dust or moisture can penetrate through the port. Figure 164: Overview of BOSCH LED Remote on-board computer 6.19.2 Charging the control panel battery If both the charge level in the battery and the...
Page 181: Using The Riding Light
Operation 6.19.3 Using the riding light 6.19.5 Using the push assist system  The drive system needs to be already switched on to turn on the riding light. CAUTION Injury from pedals or wheels The pedals and the drive wheel turn when the push assist system is used.
Page 182: Selecting The Level Of Assistance
Operation 6.19.6 Selecting the level of assistance 1 Press Push assist button for longer than 1 seconds. Hold down the button. The control panel is used to set how much the  The battery level indicator goes out and a white electric drive should assist the rider when running light in the direction of travel indicates pedalling.
Page 183: Using The Brake
Operation 6.20 Using the brake 6.20.1 Use handbrake Only applies to pedelecs with this equipment WARNING Crash caused by brake failure Oil or lubricant on the brake disc in a disc brake or on the rim of a rim brake can cause the brake to fail completely.
Page 184: Using Abs
Operation 6.20.3 Using ABS Only applies to pedelecs with this equipment WARNING WARNING An ABS malfunction cannot be displayed if the Accidents on bends and slippery ground ABS indicator lamp is defective. You are at greater risk of falling off if you use ABS Check that the ABS indicator lamp lights up when braking on bends.
Page 185: While Riding
Operation 6.20.3.2 Reactivating the ABS CAUTION 1 Stop the pedelec to switch on the ABS again. 2 Switch off pedelec. Damage to components and risk of crushing 3 Switch on pedelec. There is a gap between the ABS control unit and the frame.
Page 186: Gear Shift
Operation 6.21 Gear shift The selection of the appropriate gear is a prerequisite for a physically comfortable ride and making sure that the electric drive system functions properly. The ideal pedalling frequency is between 70 and 80 revolutions per minute. ...
Page 187: Gear Shift
Operation 6.22 Gear shift The selection of the appropriate gear is a prerequisite for a physically comfortable ride and making sure that the electric drive system functions properly. The ideal pedalling frequency is between 70 and 80 revolutions per minute. ...
Page 188: Use Shimano Hub Gear
Operation 6.22.2 Use SHIMANO hub gear Only applies to pedelecs with this equipment CAUTION Crash caused by incorrect use If the rider applies too much pressure on the pedals during a gear change and activates the shifter or changes several gears at a time, their feet may slip from the pedals.
Page 189: Using Eshift
Operation 6.22.3 Using eShift 6.22.3.2 Using eShift with manual SHIMANO DI2 hub gears eShift refers to the integration of electronic gear Only applies to pedelecs with this equipment shift systems into the electric drive system. The new gear is shown briefly on the on-board 6.22.3.1 Using eShift with SHIMANO DI2 auto- computer each time it is changed.
Page 190: Using An Enviolo Gear Shift Gear
Operation 6.22.4 Using an ENVIOLO gear shift gear Only applies to pedelecs with this equipment The selection of the appropriate gear is a The hub cannot be switched through its entire prerequisite for a physically comfortable ride and transmission range when stationary. As a general making sure that the electric drive system rule, 50–70% of the transmission range can be functions properly.
Page 191: Switching Gear Manually
Operation 6.22.4.1 Switching gear manually Changing down Switch to a low transmission ratio for setting off or driving uphill.  Turn the twist grip backwards.  A hill is shown on the display. Figure 176: Hill display (1) when changing down (2) Change up Switch to a high transmission ratio for higher speeds.
Page 192: Parking
Operation 6.23 Parking Checklist after each ride Notice Cleaning Heat or direct sunlight can cause the tyre pressure Lights and reflectors See Section 7.2.5  to increase above the permitted maximum Brake See Section 7.2.5  pressure. This can destroy the tyres. ...
Page 193: Screwing In The Quickly Adjustable Stem
Operation 6.23.1 Screwing in the quickly adjustable stem Only applies to pedelecs with this equipment Screw in the quickly adjustable stem to save space when parking. 1 Open stem clamping lever. Figure 178: Example of All Up with open stem clamping lever 2 Pull handlebars into highest possible position.
Page 194: Activating The Lock Function
Operation 6.23.2 Activating the lock function Only applies to pedelecs with this equipment  Remove the on-board computer used during set-up.  The lock function is activated. The drive system now provides no assistance However, the rider can continue to use the pedelec without assistance.
Page 195: Cleaning, Servicing And Inspection
Cleaning, maintenance and inspection Cleaning, servicing and inspection  Clean, maintain and inspect pedelec as indicated on checklists. Complying with these cleaning instructions can increase operational reliability, reduce wear on components, extend the service life of components and ensure safety. Checklist: Before each ride Checklist: weekly tasks Check everything is sufficiently...
Page 196 Cleaning, maintenance and inspection Checklist: monthly tasks Checklist: monthly tasks Cleaning the battery See Section 7.3.2 Cleaning the motor See Section 7.3.3    Clean on-board computer See Section 7.3.1  Clean hub See Section 7.3.12  Clean on-board computer See Section 7.3.1 ...
Page 197 Cleaning, maintenance and inspection Checklist: Tasks performed at least every six months (or Checklist: Tasks performed at least every six months (or every 1,000 km) every 1,000 km) Check Bowden cables gear Check steering headset See Section 8.5.6   See Section 7.5.16.2 shift...
Page 198 Cleaning, maintenance and inspection CAUTION WARNING Crash and falling caused by unintentional Crash caused by brake failure activation Oil or lubricant on the brake disc in a disc brake There is a risk of injury if the electric drive system or on the rim of a rim brake can cause the brake is activated unintentionally.
Page 199: Before Each Ride
Cleaning, maintenance and inspection Before each ride 7.1.5 Checking the pannier rack Complying with these cleaning instructions is the only way to reduce wear on components, increase 1 Hold onto pedelec by its frame. Hold onto the operating hours and guarantee safety. pannier rack with the other hand.
Page 200: Checking The Suspension Seat Post
Cleaning, maintenance and inspection 7.1.9 Checking the suspension seat post  Deflect and let the suspension seat post rebound.  If you hear unusual noises when the suspension seat post deflects and rebounds, or it yields without any resistance, take pedelec out of service.
Page 201: After Each Ride
Cleaning, maintenance and inspection After each ride 7.2.4 Cleaning the pedals Complying with these cleaning instructions is the only way to reduce wear on components, increase the operating hours and guarantee safety. The following items should be ready for use to clean the pedelec after each ride: ...
Page 202: Basic Cleaning
Cleaning, maintenance and inspection Basic cleaning 7.3.2 Cleaning the battery Complying with these basic cleaning instructions is the only way to reduce wear on components, increase the operating hours and guarantee safety. The following are required for basic cleaning: CAUTION Tool Cleaning agent Risk of fire and explosion due to penetration by...
Page 203: Clean Frame, Fork, Pannier Rack, Guards And Kickstand
Cleaning, maintenance and inspection 7.3.4 Clean Frame, fork, pannier rack, 7.3.7 Clean handles guards and kickstand 1 Clean handles with sponge, water and soapy water. 1 Soak the components with dish-washing 2 Rinse off component with water from a detergent if the dirt is thick and ingrained. watering can.
Page 204: Cleaning The Saddle
Cleaning, maintenance and inspection 7.3.9 Cleaning the saddle 7.3.12 Clean hub 1 Clean the saddle with lukewarm water and a 1 Put on protective gloves. cloth dampened with soapy water. 2 Remove dirt from hub with a sponge and soapy 2 Rinse off component with water from a water.
Page 205: Clean Brake
Cleaning, maintenance and inspection 7.3.15 Clean brake 7.3.18 Cleaning the chain 7.3.15.1 Clean handbrake Notice  Carefully clean the handbrake with a damp,  Never use aggressive (acid-based) cleaners, soft cloth. rust removers or degreasers when cleaning the chain. 7.3.16 Cleaning the brake disc ...
Page 206: Maintenance
Cleaning, maintenance and inspection Maintenance 7.4.1 Maintain frame Complying with these servicing instructions is the only way to reduce wear on components, increase the operating hours and guarantee safety. Notice  Hard wax polish and protection wax are particularly resistant on gloss paintwork. These car accessory retail products are unsuitable for matt paint finishes.
Page 207: Maintain Pannier Rack
Cleaning, maintenance and inspection 7.4.3 Maintain pannier rack 4 If you have a Speedlifter Twist, also apply oil to the unlocking bolt groove in the Speedlifter body. 5 Apply a little acid-free lubricant grease 1 Dry pannier rack with a cloth. between the stem quick release lever and the sliding piece to reduce the quick release lever 2 Spray pannier rack with spray wax and leave to...
Page 208: Maintaining The Seat Post
Cleaning, maintenance and inspection 7.4.9 Maintaining the seat post 7.4.11 Maintaining the leather saddle 1 Carefully preserve screw connections with wax spray. In doing so, ensure that no wax is applied to the metal contact surfaces. Standard leather care products keep leather 2 Replace the assembly paste protective layer smooth and resistant, brighten its appearance and on the metal contact surfaces on the seat post...
Page 209: Maintaining The Gear Shift
Cleaning, maintenance and inspection 7.4.14 Maintaining the gear shift 7.4.16 Maintaining the chain Maintaining 7.4.14.1 the rear derailleur articu- lated shafts and jockey wheel Place newspaper or paper towels underneath to  collect chain oil. 1 Lift rear wheel.  Treat front and rear derailleur articulated 2 Turn the crank briskly in an anti-clockwise shafts and jockey wheels with Teflon spray.
Page 210: Maintaining The Chain And All-Round Chain Guard
Cleaning, maintenance and inspection 7.4.18 Maintaining the brake 7.4.16.1 Maintaining the chain and all-round chain guard 7.4.18.1 Maintaining the handbrake Place newspaper or paper towels underneath to  collect chain oil. Notice 1 Lift rear wheel. 2 Turn the crank briskly in an anti-clockwise ...
Page 211: Inspection
Cleaning, maintenance and inspection Inspection The following tools are required for an inspection: 7.5.1.1 Checking tyre pressure Notice Gloves If the tyre pressure is too low in the tyre, the tyre does not achieve its load bearing capacity. The Ring spanners 8 mm, 9 mm, 10 mm, 13 mm, 14 mm and 15 mm tyre is not stable and may come off the rim.
Page 212 Cleaning, maintenance and inspection Dunlop valve 5 Remove the bicycle air pump. Only applies to pedelecs with this equipment 6 Screw the valve cap tight. 7 Screw the rim nut gently against the rim with The tyre pressure cannot be measured on the the tips of your fingers.
Page 213: Checking The Tyres
Cleaning, maintenance and inspection 7.5.1.2 Checking the tyres 2 Check the side walls for wear. If there are any cracks or tears, the tyre must be replaced. The tread is far less important for bicycle tyres than it is for car tyres, for example. Consequently, tyres can still be used with a worn tread with the exception of tyres on mountain bikes.
Page 214: Checking The Rims
Cleaning, maintenance and inspection 7.5.1.3 Checking the rims 7.5.1.5 Checking the nipple well The nipple holes can weaken the tyre bed. WARNING  Check to see if cracks are emerging from the nipple holes. Crash caused by a worn rim ...
Page 215: Checking The Brake System
Cleaning, maintenance and inspection 7.5.2 Checking the brake system 7.5.2.2 Checking the hydraulic brake system CAUTION 1 Pull on the handbrake and check whether any brake fluid leaks out of the lines, connections or on the brake linings. Crash caused by brake failure Worn brake discs and brake linings and a lack of 2 If any brake fluid leaks from anywhere, take hydraulic fluid in the brake cable reduce the...
Page 216: Checking The Disc Brake
Cleaning, maintenance and inspection 7.5.2.4 Checking the disc brake Only applies to pedelecs with this equipment Checking the brake linings Checking the brake discs  Check that the brake linings are no less than Put on gloves as the brake disc is very sharp. ...
Page 217: Checking The Back-Pedal Brake
Cleaning, maintenance and inspection 7.5.2.5 Checking the back-pedal brake Only applies to pedelecs with this equipment There are sharp corners and edges on the back-  pedal brake. Wear gloves. 1 Hold and check counter support to ensure it is firmly attached to rear frame down tube.
Page 218: Checking The Chain
Cleaning, maintenance and inspection 7.5.3 Checking the chain 1 Lift chain upwards. Measure the distance to the centre. Press chain downwards. Measure the  Check chain for rust, damage and chain links distance to the centre. that are difficult to move. 2 Add the two values together to calculate the ...
Page 219: Check
Cleaning, maintenance and inspection 7.5.5.2 Check 1 Insert gauge between two chain links on the right-hand side. There is a different wear gauge for each chain, depending on the manufacturer: Figure 194: Gauge is inserted Figure 189: Example of a KMC gauge 2 Lower gauge down to the left-hand side.
Page 220: Checking The Belt
Cleaning, maintenance and inspection 7.5.6 Checking the belt  The tooth profile is pointed and teeth have worn thinner. Contact specialist dealer. The belt sprocket does need to be replaced. 7.5.7 Checking the belt for wear  Check belt for indications of wear: Figure 198: Indications of wear on a belt Figure 200: Worn tooth profile 1 Carbon tensile fibres are exposed...
Page 221: Gates Carbon Drive Mobile App
Cleaning, maintenance and inspection With any of these methods, the tension along the 1 Open app. belt may vary slightly, so you should repeat the 2 Click on the voltage symbol. process several times. Turn the pedal a quarter 3 Click on MEASURE. after each measurement.
Page 222: Eco Tension Tester
Cleaning, maintenance and inspection 3 Press the check gauge down with just one 7.5.9.3 ECO tension tester finger until it clicks into place. Not included in price 1 Attach the measuring stick on the belt. Figure 204: Pressing the check gauge down with one finger 4 Take reading where line A meets line B.
Page 223: Checking The Riding Light
Cleaning, maintenance and inspection 7.5.10 Checking the riding light 1 Check the cable connections on the headlight  If the headlight or rear lights do not come on, take pedelec out of service. Contact specialist and rear light for damage and corrosion and dealer.
Page 224: Checking The Stem
Cleaning, maintenance and inspection 7.5.11 Checking the stem 7.5.14 Checking the seat post 1 Take seat post out of the frame.  The stem and quick release system must be 2 Check seat post for cracks and corrosion. inspected at regular intervals. The specialist dealer should adjust them if they require 3 Reinsert seat post.
Page 225: Checking The Hub Gear
Cleaning, maintenance and inspection 7.5.16 Check gear shift 7.5.15.2 Checking the hub gear In the case of pedelecs with a hub gear or back- 1 Check that all gear shift components are free of pedal brake, the chain or the belt is tensioned by damage.
Page 226: Checking The Derailleur Gears
Cleaning, maintenance and inspection 7.5.16.3 Checking the derailleur gears 1 Check that there is clearance between the chain tensioner and spokes.  If there is no clearance or the chain scrapes against the spokes or tyres, contact your specialist dealer. 2 Check that there is clearance between the chain or rear derailleur and spokes.
Page 227: Adjusting Bowden-Cable-Operated Twist Grip, Dual-Cable
Cleaning, maintenance and inspection 7.5.19 Adjusting Bowden-cable-operated twist grip, dual-cable Only applies to pedelecs with this equipment  For a smooth gear shift, adjust the adjusting sleeves on the shifter housing.  There is noticeable play of 2 to 5 mm (1/2 gear) when you turn the twist grip.
Page 228: Inspection And Maintenance
Inspection and maintenance Inspection and maintenance Initial inspection Component-specific maintenance After 200 km or 4 weeks after purchase High-quality components require extra maintenance. Tasks require technical expertise, Vibrations produced while riding can cause special tools and special lubricants. The pedelec screws and springs that were tightened during may become damaged if the stipulated pedelec manufacture to settle or come loose.
Page 229 Inspection and maintenance Inspection and maintenance intervals for suspension fork Inspection and maintenance intervals for seat post SR SUNTOUR suspension fork by.schulz suspension seat post Maintenance 1 Every 50 hours Maintenance After the first  250 km; every  1500 km after Maintenance 2 Every 100 hours ...
Page 230 Inspection and maintenance Inspection and maintenance intervals for rear frame Inspection and maintenance intervals for hub damper SHIMANO 11-speed hub RockShox rear frame damper Internal oil change and maintenance 1,000 km after Service air chamber assembly Every 50 hours start of use,then ...
Page 231: Carry Out Initial Inspection
Inspection and maintenance CAUTION WARNING Hazard for the environment due to toxic Injury due to damaged brakes substances Special tools and specialist knowledge are The brake system contains toxic and required to repair the brakes. Incorrect or environmentally harmful oils and lubricants. Such unauthorised assembly can damage the brakes.
Page 232: Perform Major Inspection
Inspection and maintenance Perform major inspection Complying with these inspection and maintenance instructions is the only way to reduce wear on components, increase the operating hours and guarantee safety. Diagnosis and documentation of current status Components Frequency Description Criteria Measures if rejected Inspection/ Accept- Inspection...
Page 233 Inspection and maintenance Components Frequency Description Criteria Measures if rejected Inspection Tests Maintenance Acceptance Rejection Once a Cleaning … Section 7.3.7 O.K. Dirt Cleaning month Once a Care Section 7.4.8 … O.K. Untreated Talcum powder month Handles before Wear; check if fas- Section 7.1.11 …...
Page 234 Inspection and maintenance Components Frequency Description Criteria Measures if rejected Inspection Tests Maintenance Acceptance Rejection 6 months … Section 7.4.10 O.K. Untreated 6 months Wear Section 7.5.1.3 … O.K. Defective rim New rim as specified Rims in the parts list Once a Wear on brake Section...
Page 235 Inspection and maintenance Components Frequency Description Criteria Measures if rejected Inspection Tests Maintenance Acceptance Rejection Once a Cleaning … Section 7.3.8 O.K. Dirt Cleaning month 6 months Care … Section 7.4.9.2 O.K. Untreated Assembly paste Carbon seat post 6 months Complete clean, …...
Page 236 Inspection and maintenance Components Frequency Description Criteria Measures if rejected Inspection Tests Maintenance Acceptance Rejection Venting … See manufac- O.K. 50 hours turer Cleaning … See manufac- O.K. 50 hours turer Venting … See manufac- O.K. 200 hours turer RockShox dropper post Complete …...
Page 237 Inspection and maintenance Components Frequency Description Criteria Measures if rejected Inspection Tests Maintenance Acceptance Rejection Drive/gear shift 6 months Check for damage Check for … O.K. Damage Refasten if necessary Chain/cassette/ damage or replace as speci- pinion/chainring fied in parts list Chain guard/ 6 months Check for damage...
Page 238 Inspection and maintenance Components Frequency Description Criteria Measures if rejected Inspection Tests Maintenance Acceptance Rejection Miscellaneous before Stability Section 7.1.5 … O.K. Loose Firm each ride Once a Dirt … Section 7.3.4 O.K. Dirt Cleaning month Pannier rack 6 months Maintenance …...
Page 239: Inspect Frame
Inspection and maintenance 8.5.1 Inspect frame 8.5.3 Inspecting and maintaining the rear frame damper 1 Check frame for cracks, warping and damage Only applies to pedelecs with this equipment to the paintwork.  If there are any cracks, warping or damage to the paintwork, remove the pedelec from WARNING service.
Page 240: Inspecting The Gear Hub
Inspection and maintenance 8.5.5 Inspecting the stem CAUTION Incorrectly fastened screws may come loose due to impact. The stem may no longer be firmly fixed Hazard for the environment due to toxic in its position as a result. This will cause a crash substances with injuries.
Page 241: Inspecting The Axle With Quick Release
Inspection and maintenance 8.5.7 Inspecting the axle with quick  The quick release lever is flush with the lower release housing.  You should be able to see slight impression on the palm of your hand when you close the quick CAUTION release lever.
Page 242: Inspecting The Fork
Inspection and maintenance 8.5.8 Inspecting the fork 8.5.8.1 Inspecting the carbon suspension fork Only applies to pedelecs with this equipment WARNING 1 Remove fork. 2 Check fork for cracks, warping and damage to Injury due to explosion the paintwork. The air chamber is pressurised. When the air 3 You need to distinguish between scratches on system in a faulty suspension fork is maintained, the paintwork and impacts if the carbon...
Page 243: Inspecting The Seat Post
Inspection and maintenance 8.5.9 Inspecting the seat post 8.5.9.2 Inspecting and greasing BY.SCHULZ suspension seat post Only applies to pedelecs with this equipment WARNING 1 Remove seat post from the frame. Intoxication from lubrication oil 2 Remove safety and protective cover. The lubrication oil for Eightpins seat posts is toxic 3 Clean seat post on the inside and outside.
Page 244: Inspecting And Greasing Rs Suntour Suspension Seat Post
Inspection and maintenance 8.5.9.3 Inspecting and greasing RS SUNTOUR suspension seat post Only applies to pedelecs with this equipment 1 Remove seat post from the frame. 2 Remove safety and protective cover. 3 Examine seat post rack for scratches, cracks and fractures.
Page 245: Troubleshooting, Fault Clearance And Repair
Troubleshooting, fault clearance and repair Troubleshooting, fault clearance and repair Preventing pain The pedelec is both a means of transport and a piece of sports equipment that promotes health. After the first few rides, you may experience sore muscles the next day. However, permanent pain should never occur during or after a ride.
Page 246: Sitting Discomfort
Troubleshooting, fault clearance and repair 9.1.1 Sitting discomfort Around 50% of all pedelec riders experience Solution sitting discomfort: • Adopt an optimal riding position (see • Pressure pain in the sitting bones Section 6.5.3). • Pain in the lower back •...
Page 247: Pain In Shoulders And Nape Of Neck
Troubleshooting, fault clearance and repair 9.1.4 Pain in shoulders and nape of neck The weight of the upper body places a strain on Solution the shoulders due to the bent-forward posture. • A more upright riding position will The more stretched the position is, the more strain immediately reduce pain.
Page 248: Knee Pain
Troubleshooting, fault clearance and repair 9.1.7 Knee pain Pedelec riding is a sport that is easy on the knee Solution joints and is recommended for beginners. Very • Contact specialist dealer. Have the powerful forces are transmitted from the thigh to pedelec adjusted (see Section 6.5).
Page 249: Drive System
Troubleshooting, fault clearance and repair Drive system The control panel indicates whether a critical or less critical error has arisen in the drive system. The error messages generated by the drive system can be read in the eBike Flow app and by the specialist dealer.
Page 250: Errors In Assistance Function
Troubleshooting, fault clearance and repair 9.2.2 Errors in assistance function Symptom Cause Remedy Assistance is not Is the battery charged sufficiently? Check battery is charged. available. Recharge the battery if it is almost flat. Is the system switched on?  Press On-Off button (battery). ...
Page 251: Battery Errors
Troubleshooting, fault clearance and repair 9.2.3 Battery errors Symptom Cause Remedy The battery discharges The battery may be at the end of its  Replace old battery with new one. very quickly. useful life. The battery cannot be Is the charger mains plug firmly Disconnect the charger mains plug and plug it in again.
Page 252: Display Screen Errors
Troubleshooting, fault clearance and repair Symptom Cause Remedy There is an unusual Remove from the battery immediately. smell. Contact the fire service immediately. Observe all the warnings in Section 2 Safety. Fumes are emitted from Remove from the battery immediately. the battery.
Page 253: Problems With Disc Brakes
Troubleshooting, fault clearance and repair 9.2.6 Problems with disc brakes Symptom Cause Remedy Ringing and unusual  Contact specialist dealer. Fit a city or trekking tyre. sounds from the disc Riding on tarmac with off-road tyres. brake. Dirty or greasy brake disc. ...
Page 254: Problems With Back-Pedal Brake
Troubleshooting, fault clearance and repair 9.2.7 Problems with back-pedal brake Symptom Cause Remedy Contact specialist dealer. Lubricate brake hub. Brake is too sensitive Replace brake shoe unit. Contact specialist dealer. Replace brake shoe unit. Brake is too weak If the problem should persist, replace the internal hub unit. The rider needs to push Contact specialist dealer.
Page 255: Problems With Abs
Troubleshooting, fault clearance and repair 9.2.8 Problems with ABS Symptom Cause Remedy  This is not a malfunction. The ABS indicator lamp switches off Speed is below 6 km/h on starting up. automatically above 6 km/h. The ABS indicator lamp may light up if Stop pedelec.
Page 256: Problems With Freewheel
Troubleshooting, fault clearance and repair 9.2.9 Problems with freewheel Symptom Cause Remedy Cover forgotten after fitting.  Contact specialist dealer. Check installation correct. Freewheel blocked.  Contact specialist dealer. Measure the length of the socket. If After fitting, socket was compressed by over-tightening the quick-release axle.
Page 257: Problem With Sr Suntour Suspension Fork
Troubleshooting, fault clearance and repair 9.2.10 Problem with SR SUNTOUR suspension fork 9.2.10.1 Rebound too fast The suspension fork rebounds too quickly, Fork head and handlebars are deflected upwards producing a "pogo stick" effect, where the wheel if the wheel bounces back from the ground. Body lifts from the ground in an uncontrolled way.
Page 258: Rebounding Too Slowly
Troubleshooting, fault clearance and repair 9.2.10.2 Rebounding too slowly The fork does not rebound quickly enough after The fork remains in a deflected state, causing the absorbing a bump. The fork also remains headset and handlebars to move to a lower deflected over subsequent bumps, which reduces position.
Page 259: Suspension Too Soft On Inclines
Troubleshooting, fault clearance and repair 9.2.10.3 Suspension too soft on inclines The fork deflects at a low point in the terrain. The deflection is quickly used up, body weight shifts forward and the pedelec loses some momentum. Figure 223: Excessively soft suspension in the suspension fork on hilly terrain Solution ...
Page 260: Excessively Hard Damping On Bumps
Troubleshooting, fault clearance and repair 9.2.10.4 Excessively hard damping on bumps When the bike hits a bump, the fork deflects too The headset and handlebars are deflected slowly and the wheel lifts up from the bump. upwards significantly, which can impair control. Traction decreases when the wheel no longer touches the ground.
Page 261: Lighting Does Not Work
Troubleshooting, fault clearance and repair 9.2.11 Lighting does not work Symptom Cause Remedy The front light or rear light The default settings in the electric drive Take pedelec out of service immediately. does not go on, even system have probably been configured when the switch is Contact specialist dealer.
Page 262: Other Errors
Troubleshooting, fault clearance and repair Other errors Symptom Cause Remedy Two beeps will sound if a Pressed switch mode has been  This is not a malfunction. switch is pressed but the deactivated. switch cannot be operated. Three beeps are A fault or warning has occurred.
Page 263: Repair
Troubleshooting, fault clearance and repair Repair 9.4.3 Repairing the suspension fork Special expertise and tools are required for many repairs. For this reason, repairs may only be carried out at a specialist dealer. These include: 9.4.3.1 Removing paint damage on the fork •...
Page 264: Replacing The Riding Light
Troubleshooting, fault clearance and repair 9.4.4 Replacing the riding light  Only use components in the corresponding power class for replacement. 9.4.5 Adjusting the headlight  The headlight must be positioned so that its light beam shines on the road 10 m in front of the pedelec (see Section 6.4).
Page 265: Replacing Pedelec Components If Lock Function Is Installed
9.4.7 Replacing pedelec components if lock function is installed 9.4.7.1 Replacing a smartphone 1 Install Bosch eBike connect app on the new smartphone. 2 Log on using the same account which was used to activate the lock function. 3 Connect on-board computer with the smartphone while the on-board computer is in use.
Page 266: Recycling And Disposal
Recycling and disposal Recycling and disposal This device is marked according to the recycling saves reserves of raw materials and European Directive 2012/19/EU on ensures that all the regulations for protection of waste electrical and electronic health and the environment are adhered to when equipment –...
Page 267 Recycling and disposal Waste type Disposal Dispose of Residual waste Residual waste bin (grey bin) Biodegradable lubricants Residual waste bin (grey bin) Biodegradable oils Cleaning cloths covered in biodegradable oil Filament lamps, halogen lamps Residual waste bin (grey bin) Hazardous waste Recycling Batteries, rechargeable batteries Return to the battery manufacturer.
Page 268: Documents
Documents Documents 11.1 Assembly report Frame number: Date: Components Description Criteria Measures if rejected Assembly/ Accept- Tests Rejection inspection ance Front wheel Assembly O.K. Loose Adjust quick release Kickstands Check mount fastening Functional check O.K. Loose Retighten screws Tyre pressure too low/ Tyres Tyre pressure check O.K.
Page 269 Documents Drive/gear shift Chain/cassette/ Refasten if necessary or replace Check for damage O.K. Damage pinion/chainring as specified in parts list Chain guard/spoke Check for damage O.K. Damage Replace as specified in parts list guard Bottom bracket axle/ Check mount fastening O.K.
Page 270: Inspection And Maintenance Log
Documents 11.2 Inspection and maintenance log Diagnosis and documentation of current status Date: Frame number: Measures if Component Frequency Description Criteria rejected Accept- Inspection Test Rejection ance Front wheel 6 months Assembly O.K. Loose Adjust quick release Check mount Kickstands 6 months Functional check O.K.
Page 271 Documents Accept- Inspection Test Rejection ance Brake system Check mount Handbrake 6 months O.K. Loose Retighten screws fastening Top up brake fluid; Depending on time of take Pedelec out of Brake fluid 6 months Check fluid level O.K. Too little year service if damaged;...
Page 272 Documents Accept- Inspection Test Rejection ance Electric drive system Check for damage Functional check O.K. No screen, Restart; test battery; On-board defective new software or new 6 months computer screen display on-board computer; take out of service Control panel Check Functional check O.K.
Page 273 Documents Notes MY23P0a - 42_1.0_19.10.2022...
Page 274: Parts List
Documents 11.3 Parts list 11.3.1 Premio EVO 11 Lite 23-15-2075, 23-15-2076, 23-15-2077 Gent, Trapez, Wave PEGASUS, FM-Z-70A23320 Aluminium, welded, frame shape and size: Frame Gent: 45/50/55/60 cm | Trapez: 45/50/55 cm Rear frame damper … … SCHWALBE, Marathon E-Plus Road tyres Smart DualGuard®...
Page 275 W/9/16", with reflector FSA, CK-220 Aluminium, crank set, crank length: Length: Crank set 170 mm, for BOSCH™ Gen3 motors Chain | belt SAMOX, EMS05-BHV04 Steel, chain wheel, teeth: 44 T, 3/32" × 44T, for Chain wheel | Belt sprocket BOSCH™...
Page 276 Documents SHIMANO, CS-LG600-11 (E-BIKE) Cassette sprocket, 11-speed Ring gear Teeth combination (11-50T): 11-13-15-17-20-23- 26-30-36-43-50T Spoke guard … … FUXON, FF-100EB 6-12 V/DC Max. 100 lx Headlight With sensor With daytime riding light FUXON, R-GLOW LED, Rear light 6–12 V DC With Z-reflector Reflectors …/COMUS, FZR-006/…...
Page 277: Premio Evo 5F Lite Belt
Documents 11.3.2 Premio EVO 5F Lite Belt 23-15-2078, 23-15-2080 Gent, Wave PEGASUS, FM-Z-70A23324 Aluminium, welded, frame shape and size: Frame Gent: 45/50/55/60 cm | Trapez: 45/50/55 cm Rear frame damper … … SCHWALBE, Marathon Almotion Road tyres RaceGuard® EPI: 67...
Page 278 Pedal name surface, W/9/16", with reflector FSA, CK-220 Aluminium, crank set, crank length: Length: Crank set 170 mm, for BOSCH™ Gen3 motors GATES®, 122T CDX Belt, polyurethane/carbon, pitch: 11, number of Chain | belt teeth: 122; length: 1342 GATES®, CDX, BOSCH™ GEN4...
Page 279 Documents Front derailleur … … GATES®, 28T SUREFIT 3-LOBE UNIFIED CDX Stainless steel, rear belt sprocket, for SureFit™ 3-Lobe Ring gear Number of teeth: 28 Pitch: 11 Spoke guard … … FUXON, FF-100EB 6-12 V/DC Max. 100 lx Headlight With sensor With daytime riding light FUXON, RZ-100 EB LED,...
Page 280: Premio Evo Nv Lite Belt (Gent)
Documents 11.3.3 Premio EVO NV Lite Belt (Gent) 23-15-2081, 23-15-2082, 23-15-2083 Gent, Trapez, Wave PEGASUS, FM-Z-70A23324 Aluminium, welded, frame shape and size: Frame Gent: 45/50/55/60 cm | Trapez: 45/50/55 cm Rear frame damper … … SCHWALBE, Energizer Plus Road tyres GreenGuard®...
Page 281 Pedal name surface, W/9/16", with reflector FSA, CK-220 Aluminium, crank set, crank length: Length: Crank set 170 mm, for BOSCH™ Gen3 motors GATES®, 122T CDX Belt, polyurethane/carbon, pitch: 11, number of Chain | belt teeth: 122; length: 1342 GATES®, CDX, BOSCH™ GEN4...
Page 282 NUVO, NH-405AP Bell, aluminium Mirror … … Battery lock AXA, BLOCK XXL 4 keys VELO, #CO-Z-P2202-2 (#VLD-I-1155), BOSCH™ 750W BATTERY COVER, PC INJECTION TC- Chain lock 621 70% MATT BLACK (NOT PAINTED), W/ DECAL Bottle holder FIDLOCK, BOTTLE CAGE …...
Page 283: Premio Evo Nv Lite Belt
Documents 11.3.4 Premio EVO NV Lite Belt 23-15-2170, 23-15-2172 Gent, Wave PEGASUS, FM-Z-70A23324 Aluminium, welded, frame shape and size: Frame Gent: 45/50/55/60 cm | Trapez: 45/50/55 cm Rear frame damper … … SCHWALBE, Energizer Plus Road tyres GreenGuard® EPI: 67...
Page 284 Pedal name surface, W/9/16", with reflector FSA, CK-220 Aluminium, crank set, crank length: Length: Crank set 170 mm, for BOSCH™ Gen3 motors GATES®, 122T CDX Belt, polyurethane/carbon, pitch: 11, number of Chain | belt teeth: 122; length: 1342 GATES®, CDX, BOSCH™ GEN4...
Page 285 NUVO, NH-405AP Bell, aluminium Mirror … … Battery lock AXA, BLOCK XXL 4 keys VELO, #CO-Z-P2202-2 (#VLD-I-1155), BOSCH™ 750W BATTERY COVER, PC INJECTION TC- Chain lock 621 70% MATT BLACK (NOT PAINTED), W/ DECAL Bottle holder FIDLOCK, BOTTLE CAGE …...
Page 286: Ravenna Evo Nv Belt (Nl)
Documents 11.3.5 Ravenna EVO NV Belt (NL) 23-15-2167, 23-15-2169 Gent, Wave PEGASUS, FM-Z-70A23351 Aluminium, welded, frame shape and size: Frame Hydro Sporty Wave: 45/50/55/60 cm Rear frame damper … … SCHWALBE, Energizer Plus Road tyres GreenGuard® EPI: 67 Profile: HS431 Tyres Clincher Front | Rear...
Page 287 GATES®, CDX, BOSCH™ GEN4 Aluminium, belt sprocket, teeth: 46T, for Chain wheel | Belt sprocket BOSCH™ GEN4 motor Chain guard HORN, CATENA 18 Plastic, 38T for BOSCH™ GEN3 motors Chain guide … … Motor BOSCH™, Performance Line CX (BDU3740) See Section 3.6.7 On-board computer BOSCH™, LED Remote (BRC3600)
Page 288 Documents ENVIOLO …/Pure or Pro Twist Display Shifter Rear derailleur … … Front derailleur … … GATES®, 24T ENVIOLO CDX Stainless steel, rear belt sprocket, for ENVIOLO, Ring gear Number of teeth: 24 Pitch: 11 Spoke guard YUNG FANG, YF-FH70-50T-B …...
Page 289: Ravenna Evo Nv Belt (Nl)
Documents 11.3.6 Ravenna EVO NV Belt (NL) 23-15-2100, 23-15-2101, 23-15-2102 Gent, Wave PEGASUS, FM-Z-70A23351 Aluminium, welded, frame shape and size: Frame Hydro Sporty Wave: 45/50/55/60 cm Rear frame damper … … SCHWALBE, Energizer Plus Road tyres GreenGuard® EPI: 67 Profile: HS431 Tyres Clincher Front | Rear...
Page 290 GATES®, CDX, BOSCH™ GEN4 Aluminium, belt sprocket, teeth: 46T, for Chain wheel | Belt sprocket BOSCH™ GEN4 motor Chain guard HORN, CATENA 18 Plastic, 38T for BOSCH™ GEN3 motors Chain guide … … Motor BOSCH™, Performance Line CX (BDU3740) See Section 3.6.7 On-board computer BOSCH™, LED Remote (BRC3600)
Page 291 Documents ENVIOLO …/Pure or Pro Twist Display Shifter Rear derailleur … … Front derailleur … … GATES®, 24T ENVIOLO CDX Stainless steel, rear belt sprocket, for ENVIOLO, Ring gear Number of teeth: 24 Pitch: 11 Spoke guard YUNG FANG, YF-FH70-50T-B …...
Page 292: Savino Evo 5F Lite Belt
Documents 11.3.7 Savino EVO 5F Lite Belt 23-15-2103, 23-15-2105 Gent, Wave PEGASUS, FM-Z-70A23345 Aluminium, + S5:S75 welded, frame shape and Frame size: Hydro Sporty Wave: 40/45/50 cm Rear frame damper … … SUPERO, CC-03, All Ground Clincher Tyres Size: 27.5 × 2.45 (62-622) Front | Rear Pressure: max.
Page 293 Pedal name surface, W/9/16", with reflector FSA, CK-220 Aluminium, crank set, crank length: Length: Crank set 170 mm, for BOSCH™ Gen3 motors GATES®, 128T CDX Belt, polyurethane/carbon, pitch: 11, number of Chain | belt teeth: 128; length: 1408 GATES®, CDX, BOSCH™ GEN4...
Page 294 Documents FUXON, FS-70EB LED, 6-12 V Headlight Max. 70 lx With sensor With daytime riding light FUXON, RZ-100 EB LED, Rear light 6–12 V DC With Z-reflector Reflectors … … Front | Rear | Side Pannier rack, front … … Pannier rack, rear …...
Page 295: Strong Evo 5F Lite Belt
Documents 11.3.8 Strong EVO 5F Lite Belt 23-15-2139, 23-15-2141 Gent, Wave PEGASUS, FM-Z-70A23339 Aluminium, welded, frame shape and size: Frame Hydro Sporty Strong Wave: 45/50/55/60 cm Rear frame damper … … SCHWALBE, Energizer Plus Road tyres GreenGuard® EPI: 67 Profile: HS431 Tyres Clincher Front | Rear...
Page 296 Zecure, VP-658 Basic pedal W/9/16", with reflector FSA, CK-220 Aluminium, crank set, crank length: Crank set Length: 170 mm, for BOSCH™ Gen3 motors GATES®, 122T CDX Belt, polyurethane/carbon, pitch: 11, number of Chain | belt teeth: 122; length: 1342 GATES®, CDX, BOSCH™ GEN4...
Page 297 … Mirror … … Battery lock AXA, VICTORY 4 keys PEGASUS, RLC-140 VELO, #CO-Z-P2001 (#VLD-I-895), BOSCH™ Chain lock BATTERY COVER, PC INJECTION TC-621 70% MATT BLACK (NOT PAINTED), W/ DECAL Bottle holder FIDLOCK, BOTTLE CAGE … PEGASUS, FM-Z-70A23339 Aluminium, welded, frame shape and size:...
Page 298: Strong Evo 11 Lite
Documents 11.3.9 Strong EVO 11 Lite 23-15-2136, 23-15-2138 Gent, Wave PEGASUS, FM-Z-70A23338 Aluminium, welded, frame shape and size: Frame Hydro Sporty Strong Wave: 45/50/55/60 cm Rear frame damper … … SCHWALBE, Energizer Plus Road tyres GreenGuard® EPI: 67 Profile: HS431 Tyres Clincher Front | Rear...
Page 299 Basic pedal W/9/16", with reflector FSA, CK-220 Aluminium, crank set, crank length: Crank set Length: 170 mm, for BOSCH™ Gen3 motors Chain | belt SAMOX, EMS05-BHV04 Steel, chain wheel, teeth: 44 T, 3/32" × 44T, for Chain wheel | Belt sprocket BOSCH™...
Page 300 … Mirror … … Battery lock AXA, VICTORY 4 keys PEGASUS, RLC-140 VELO, #CO-Z-P2001 (#VLD-I-895), BOSCH™ Chain lock BATTERY COVER, PC INJECTION TC-621 70% MATT BLACK (NOT PAINTED), W/ DECAL Bottle holder FIDLOCK, BOTTLE CAGE … PEGASUS, FM-Z-70A23338 Aluminium, welded, frame shape and size:...
Page 301: Charger Operating Instructions
Documents 11.4 Charger operating instructions MY23P0a - 42_1.0_19.10.2022...
Page 302 Documents 4A Charger MY23P0a - 42_1.0_19.10.2022...
Page 303 Documents MY23P0a - 42_1.0_19.10.2022...
Page 304 Documents MY23P0a - 42_1.0_19.10.2022...
Page 305 Documents MY23P0a - 42_1.0_19.10.2022...
Page 306 Documents MY23P0a - 42_1.0_19.10.2022...
Page 307 Documents MY23P0a - 42_1.0_19.10.2022...
Page 308: Glossary
Glossary Glossary Bicycle for young adults Disc brake Source: ISO 4210-2: pedelec designed for use on Source: EN 15194:2017: brake in which brake public roads by a young adult whose weight is less pads are used to grip the lateral faces of a thin than 40 kg, with maximum saddle height of disc attached to or incorporated into the wheel 635 mm or more and less than 750 mm...
Page 309 Glossary Fork steerer Maximum tyre pressure Source: EN 15194:2017: part of a fork that rotates Source: EN 15194:2017: maximum tyre pressure around the steering axis of a pedelec frame head recommended by the tyre or rim manufacturer for tube. It is normally connected to the fork crown or a safe and efficient performance.
Page 310 Glossary Placing on the market Slippage Source: Directive 2006/42/EC on Machinery, Source: DIN 75204-1:1992-05: the difference in 17.05.2006, Making available for the first time in relation to vehicle speed between the vehicle the Community machinery or partly completed speed and the speed of its wheels at their machinery with a view to distribution or use, circumference.
Page 311: Abbreviations
Glossary 12.1 Abbreviations Work environment Source: ISO 9000:2015: set of conditions under Abbreviation Meaning/derivation which work is performed. Anti-blocking system Year of manufacture EPAC Electric power assisted cycle Source: ZEG: the year of manufacture is the year Permitted total weight in which the pedelec was manufactured.
Page 312: Appendix
Premio EVO 11 Lite (Trapez) City and trekking bicycle 23-15-2077 Premio EVO 11 Lite (Wave) City and trekking bicycle 23-15-2078 Premio EVO 5F Lite Belt (Gent) City and trekking bicycle 23-15-2080 Premio EVO 5F Lite Belt (Wave) City and trekking bicycle 23-15-2081...
Page 313 Appendix Year of manufacture 2022 and year of manufacture 2023, complies with the following applicable EU pro- visions: • Machinery Directive 2006/42/EC • RoHS Directive 2011/65/EU • Electromagnetic Compatibility Directive 2014/30/EU. The safety objectives in the Low Voltage Directive 2014/35/EU have been met in compliance with Appendix I, No.
Page 314: Directive Declaration Of Conformity With Red Directive
Appendix Directive declaration of conformity with RED Directive LED Remote KIOX 300 Robert Bosch GmbH, Bosch eBike Systems, Robert Bosch GmbH, Bosch eBike Systems, hereby declares that the LED Remote radio hereby declares that the Kiox 300 radio system system type complies with Directive 2014/53/EU.
Page 315: Keyword Index
Keyword index Keyword index Brake cable, 56 Cargo bike, 308 torque, 93 Cassette, ABS, Brake calliper, 57 - clean, 204 - use 184 position, 57 CE marking, 308 Air valve, 36 torque, 93 Chain guard 21, 30 position, 36 Brake disc, 57 Chain guard, Articulated shaft, - check, 216...
Page 316 Keyword index Drive belt, 308 Gear shift, Drive system, 61 - adjust Bowden-cable- Initial commissioning, 110 - switch on, 179, 181 operated twist grip, electric, 62 dual-cable 227 Jockey wheel, Dual pivot rim brake, - check 225 - maintain 209 torque, 94 - check electric gear shift, Dunlop valve, see conventional...
Page 317 Keyword index Mountain bike, 309 - inspect (specialist dealer) Reflectors, Mountain bike, see MTB - clean 201 MTB, see mountain bike - major inspection 228 Retainer guard, 63 Mudguard 21 - sell, 119 Riding light Mudguard, - service 206 - switch on 181 - clean, 203 - ship, 106 Riding light,...
Page 318 Keyword index Shut-off speed, 310 - clean 204 Slicks, 48 Tyres,- Tube-type tyres 47 Slippage, 310 Spare part, 310 USB cover Spoke nipples, 50 ,- check 200 - maintain, 208 USB port, position, 47 - use, 180 Spokes, 50 - check, 214 Valve, 47 - replace 263 Dunlop valve, 50...

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