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Emerson PACSystems RX3i User Manual

Emerson PACSystems RX3i User Manual

Profinet i/o scanner
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USER MANUAL
GFK-2737L
Jul 2022
PACSystems
TM
RX3i
PROFINET I/O SCANNER
USER MANUAL
Table of Contents
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Summary of Contents for Emerson PACSystems RX3i

  • Page 1 USER MANUAL GFK-2737L Jul 2022 PACSystems RX3i PROFINET I/O SCANNER USER MANUAL...

  • Page 2: Table Of Contents

    User Manual Contents GFK-2737L Jul 2022 Contents Section 1: Introduction ............1 Revisions in this Manual ..................3 RX3i PROFINET Scanner Specifications ..............4 RX3i PROFINET Scanner Controls and Indicators ..........6 1.3.1 LEDs on the PROFINET Scanner Module ............. 8 1.3.2 SD Card Slot ....................
  • Page 3 User Manual Contents GFK-2737L Jul 2022 2.4.1 Revisions Axxx: ..................29 2.4.2 Revisions Bxxx: ..................29 Section 3: Installation ............31 Pre-Installation Check ..................31 Installation in Hazardous Areas ................32 3.2.1 ATEX Marking for -Bxxx ................32 3.2.2 ATEX Marking for -Axxx ................32 Module Installation ....................
  • Page 4 User Manual Contents GFK-2737L Jul 2022 Section 5: Operations ............61 Power-up ......................61 I/O Scanning ...................... 61 5.2.1 PROFINET Scanner Status and Control Data ..........61 5.2.2 Data Coherency ..................62 5.2.3 Sampling Rate ..................63 5.2.4 Differences from Main (CPU) Rack ............63 5.2.5 Output Control..................
  • Page 5 These instructions do not purport to cover all details or variations in equipment, nor to provide for every possible contingency to be met during installation, operation, and maintenance. The information is supplied for informational purposes only, and Emerson makes no warranty as to the accuracy of the information included herein. Changes, modifications, and/or improvements to equipment and specifications are made periodically and these changes may or may not be reflected herein.

  • Page 6: Introduction

    • IC695CEP001: a PROFINET Scanner which may control a sub-set of RX3i I/O modules in a remote I/O drop. For product details, refer to the PACSystems RX3i CEP PROFINET Scanner User Manual, GFK 2883. This chapter provides an overview of the PACSystems RX3i PROFINET Scanner (PNS) module and its operation.
  • Page 7 User Manual Section 1 GFK-2737L Jul 2022 PROFINET Scanner scans the modules in its rack, retrieving input data and providing output data, and exchanges that data on the PROFINET I/O LAN at the configured production rate. The PNS manages PROFINET communication and module configuration between an I/O Controller and modules in the remote rack.

  • Page 8: Revisions In This Manual

    Jul 2022 Addition of CMM002/004 and PSD180 support. Sep 2019 Following Emerson’s acquisition of this product, changes have been made to apply appropriate branding and registration of the product with required certification agencies. No changes to material, process, form, fit or functionality.

  • Page 9: Rx3I Profinet Scanner Specifications

    User Manual Section 1 GFK-2737L Jul 2022 RX3i PROFINET Scanner Specifications Table 2 RX3i PROFINET Scanner Specifications Specification Description PROFINET Version 2.3 Class A IO-Device PROFINET Support Redundantly controlled operation conforms to PROFINET V2.3 Type S- 2 System Redundancy. RX3i CPU315/CPU320 with firmware version 7.10 or later RX3i Controller CPU Version CPE305/CPE310 with firmware version 7.10 or later RXi Controller with Required...
  • Page 10 PNS refers to the modules it supports. Thus, it is not possible to select I/O modules that are incompatible with the identified PNS. For product standards, general operating specifications, and installation requirements, refer to the PACSystems RX3i System Manual, GFK-2314.

  • Page 11: Rx3I Profinet Scanner Controls And Indicators

    User Manual Section 1 GFK-2737L Jul 2022 RX3i PROFINET Scanner Controls and Indicators Figure 1: Front View IC695PNS001-Axxx...
  • Page 12 User Manual Section 1 GFK-2737L Jul 2022 Figure 2: Front View IC695PNS001-Bxxx...

  • Page 13: Leds On The Profinet Scanner Module

    User Manual Section 1 GFK-2737L Jul 2022 1.3.1 LEDs on the PROFINET Scanner Module LEDs provide an immediate visual indication of the operational state of the PNS and port link status. The LEDs and their operation are described in Chapter 2, LED Operation and Connector Details.

  • Page 14: Profinet Communications

    For other options, refer to Adding and Configuring an Ethernet Port PROFINET Communications For a full discussion of PROFINET Communications and interactions with the controlling RX3i CPU, refer to Chapter 4 of the PACSystems RX3i PROFINET Controller User Manual, GFK-2571. The following topics are covered: •...

  • Page 15: Notes On Available Profinet Controllers

    Network containing PROFINET Scanners supplied by Emerson or by third-party vendors. Many vendors also supply I/O devices that connect directly to the PROFINET network. For PROFINET Controller product details, refer to the PACSystems RX3i PROFINET Controller User Manual, GFK-2571. 1.4.2...

  • Page 16: Profinet Redundant Media

    • PROFINET Redundant Media For a full discussion of PROFINET Redundant Media and interactions with the controlling RX3i CPU, refer to Chapter 6 of the PACSystems RX3i PROFINET Controller User Manual, GFK-2571. The following topics are covered: • PROFINET Media Redundancy Protocol MRP Failover Performance —...

  • Page 17: Supported Modules, Power Supplies And Backplanes

    Supported Modules, Power Supplies and Backplanes For an updated list of modules, power supplies and backplanes that can be used with an RX3i PROFINET Scanner, refer to the most recent version of the PACSystems RX3i PROFINET Scanner Important Product Information, GFK-2738. Table 3...
  • Page 18 User Manual Section 1 GFK-2737L Jul 2022 Earliest Catalog Distinguishing Recommende Module Description Number Classes d PNS Version Version 32-Circuit Input 24 Vdc Positive / Negative IC693MDL655 32 in 1.00 1.00 Logic Fast 32-Circuit Input 24 Vdc Positive / Negative IC693MDL660 32 in 2.30...
  • Page 19 User Manual Section 1 GFK-2737L Jul 2022 Earliest Catalog Distinguishing Recommende Module Description Number Classes d PNS Version Version IC693MDL350 16-Circuit Output 120/240 Vac Isolated 16 out 2.30 2.30 IC693MDL390 5-Circuit Output 120/240 Vac 2A Isolated 8 out 1.00 1.00 IC693MDL730 8-Circuit Output 12/24 Vdc 2A Positive 8 out...
  • Page 20 User Manual Section 1 GFK-2737L Jul 2022 Earliest Catalog Distinguishing Recommende Module Description Number Classes d PNS Version Version 32-Circuit Output 12/24 Vdc 0.5A Positive with IC694MDL758 none 2.40 2.40 ESCP IC694MDL916 16-Circuit Output 4A Relay none 2.30 2.30 IC694MDL930 8-Circuit Output 4A Relay Isolated 8 out 1.00...
  • Page 21 User Manual Section 1 GFK-2737L Jul 2022 Earliest Catalog Distinguishing Recommende Module Description Number Classes d PNS Version Version IC693ALG391 2-Point Analog Current Output ALG OUT 2 1.00 1.00 IC693ALG392 8-Point Analog Current / Voltage Output ALG OUT 8 1.00 1.00 IC694ALG390 2-Point Analog Voltage Output...

  • Page 22: Glossary

    In Ethernet, the transmission of a network message to all hosts on the network. CPU Node In a PACSystems RX3i PROFINET network, a CPU Node is a node in which a PACSystems RX3i CPU is connected to the PROFINET network.
  • Page 23 User Manual Section 1 GFK-2737L Jul 2022 IOCS PROFINET Input/Output Consumer Status is transmitted on the PROFINET network to provide feedback on Input Data for an IO-controller and Output Data for an IO-device. IOPS PROFINET Input/Output Provider Status is transmitted on the PROFINET network to provide feedback on Output Data for an IO-controller and the Input Data for an IO-device.

  • Page 24: Documentation

    PROFINET I/O Devices Secure Deployment Guide GFK-2904 1.9.2 RX3i Manuals PACSystems RX3i System Manual GFK-2314 PACSystems RX3i PROFINET Controller Command Line Interface Manual GFK-2572 PACSystems RX3i PROFINET Controller User Manual GFK-2571 PACSystems RX3i CEP PROFINET Scanner User Manual GFK-2883 PACSystems HART Pass Through User Manual...
  • Page 25 User Manual Section 1 GFK-2737L Jul 2022 PACSystems RX3i PROFINET Scanner Important Product Information GFK-2574 In addition to these manuals, datasheets and product update documents describe individual modules and product revisions. The most recent PACSystems documentation is available on the Emerson support website https://www.emerson.com/Industrial-...

  • Page 26: Led Operation And Connector Details

    User Manual Section 2 GFK-2737L Jul 2022 Section 2: LED Operation and Connector Details This chapter describes: • LEDs • Ethernet Network Ports • SD Card Slot • Front Panel Port Figure 4: IC695PNS001-Bxxx (left) and IC695PNS001-Axxx (right) LEDs LED Operation and Connector Details...

  • Page 27: Normal Operation Of Individual Leds

    User Manual Section 2 GFK-2737L Jul 2022 Normal Operation of Individual LEDs 2.1.1 OK LED LED Status Green On PNS OK PNS Not OK 2.1.2 LAN LED The LAN LED indicates access to and activity on the PROFINET network. The LAN LED indicates network packets are being processed by the network interface (not just passing through the embedded switch).

  • Page 28: Port Leds

    User Manual Section 2 GFK-2737L Jul 2022 2.1.5 Port LEDs The PROFINET I/O Scanner has LEDs that indicate link speed, link connection and link activity corresponding to the four possible external switched Ethernet ports. The layout of these LEDs is different depending on the revision of the PNS as shown below. Revision Axxx: LED Status Blue On...

  • Page 29: Active Led

    User Manual Section 2 GFK-2737L Jul 2022 2.1.6 Active LED The Active LED indicates the Scanner is connected to a PROFINET IO-Controller that is controlling the I/O data for the I/O modules located in the same rack as the PNS001. LED Status Green PNS is connected to a PROFINET I/O Controller that is controlling IO Module...
  • Page 30 User Manual Section 2 GFK-2737L Jul 2022 another brief pause, all LEDs flash Green again and the error code pattern repeats. Repetitions continue indefinitely until the module is power-cycled. LED Operation and Connector Details...
  • Page 31 User Manual Section 2 GFK-2737L Jul 2022 Module Identification The LEDs on a PNS module can be commanded to repeatedly turn ON and OFF in a special sequence, to help locate or identify the module. Revision Axxx: • First the green LEDs are turned on in the following circular order: OK, LAN, STATUS, CONN, PORT 4, PORT 3, PORT 2, PORT 1.
  • Page 32 User Manual Section 2 GFK-2737L Jul 2022 Internal Update Some changes from a firmware update are applied to the system on the next power up. During this internal update process, the STATUS and LAN LEDs blink Green for 0.5 seconds and then off for 0.5 seconds in unison.

  • Page 33: Ethernet Network Ports

    User Manual Section 2 GFK-2737L Jul 2022 Ethernet Network Ports The four external Ethernet ports (two RJ45 and two SFP Cages) are on the bottom of the module. Figure 6 shows the underside view of the RX3i PNS. Ports 1 and 2 are standard RJ45 connectors.

  • Page 34: Sd Card Slot

    User Manual Section 2 GFK-2737L Jul 2022 SD Card Slot The SD Card Slot, located on the front of the PROFINET Scanner, can be used to transfer the Device Name from a different PROFINET Scanner without the need for a configuration tool such as PAC Machine Edition to commission the new hardware.
  • Page 35 User Manual Section 2 GFK-2737L Jul 2022 The current settings of the front port Ethernet port may be queried using a DCP tool. The front port will return a name based on the PROFINET IO Device name and the current settings for the front panel port.

  • Page 36: Installation

    • Installing the USB Port Driver • Firmware updates For additional information about system installation, also refer to the PACSystems RX3i Systems Manual, GFK-2314. Pre-Installation Check Upon receiving your RX3i equipment, carefully inspect all shipping containers for damage. If any part of the system is damaged, notify the carrier immediately. The damaged shipping container should be saved as evidence for inspection by the carrier.

  • Page 37: Installation In Hazardous Areas

    PNS rack, refer to the Module Load Requirement section in the PACSystems RX3i System Manual, GFK 2314. Calculate the separate 3.3 Vdc and 5 Vdc needs of the modules within the rack, and select power supplies accordingly.
  • Page 38 User Manual Section 3 GFK-2737L Jul 2022 Installation...

  • Page 39: Removing The Backplane Knockout

    The PNS can be installed in slot 1 or slot 2 of a 7-, 12-, or 16-slot RX3i Universal Backplane (IC695CHS007, CHS012 or CHS016), or in slot 6 of a 7-slot RX3i Universal Backplane. It may not be in the same rack as an RX3i CPU module. For details, refer to the PACSystems RX3i System Manual, GFK-2314.

  • Page 40: Module Removal

    User Manual Section 3 GFK-2737L Jul 2022 Figure 8: Install Module into RX3i Backplane Backplane 3.3.5 Module Removal • RX3i rack power must be turned off. • For revision -Axxx modules, loosen the heat sink screw on the front of the module to release the heat sink from the backplane’s aluminum back plate.
  • Page 41 User Manual Section 3 GFK-2737L Jul 2022 Installation...

  • Page 42: Replacing A Profinet Scanner

    User Manual Section 3 GFK-2737L Jul 2022 Replacing a PROFINET Scanner If a PNS module needs to be replaced for any reason, follow these steps to commission a replacement module. Note: • If the replacement PNS module has no assigned Device Name (the CONNECT LED is blinking Amber slowly), the network cabling can be plugged back in and the name assigned over the PROFINET network.

  • Page 43: Sfp Modules For Ethernet Ports

    10. Click on the Set Device Name command button. SFP Modules for Ethernet Ports Refer to Chapter 2 of the PACSystems RX3i PROFINET Controller User Manual, GFK-2571. External Switch VLAN Priority Settings Refer to Chapter 4 of the PACSystems RX3i PROFINET Controller User Manual, GFK-2571.

  • Page 44: Setting The Firmware Update Password

    User Manual Section 3 GFK-2737L Jul 2022 the PNS module blinks its LEDs in a special pattern as described previously, and its Ethernet ports are not operational. If the PNS has experienced a fatal error, the module goes to an LED blink-code error condition and does not communicate with WinLoader, causing WinLoader to return a timeout failure indication.
  • Page 45 User Manual Section 3 GFK-2737L Jul 2022 Installation...
  • Page 46 User Manual Section 3 GFK-2737L Jul 2022 Figure 11: Privacy Warning After dismissing these warnings, the next page requires the user to press and release the Reset button while on the page, so the user knows they are communicating with the unit in question.
  • Page 47 User Manual Section 3 GFK-2737L Jul 2022 Once the user, has complete this step, the page changes to allow the user to set the new password. Figure 13: Set New Password As shown on the webpage, passwords must be: 8-16 characters, —...

  • Page 48: Configuration

    This chapter explains how to configure a PROFINET IO-Device consisting of an RX3i PROFINET Scanner and the I/O modules located in its rack into a PACSystems RX3i system controlled by an RX3i CPU. Additional information about RX3i configuration is available in other PACSystems documentation (refer to Section 1.9.1 PACSystems Manuals) and in the...

  • Page 49: Configuration Tool

    In the case of an IO-Device consisting of a remote drop of RX3i I/O modules, but no RX3i I/O rack, the CEP001 acts as the head-end unit. For product details, refer to the PACSystems RX3i CEP PROFINET Scanner User Manual, GFK 2883. •...
  • Page 50 (using the process described in this section) and the original IO-Device must be removed from the configuration. Note: For IC695PNS101 configuration, refer to the PACSystems RX3i Sequence of Events User Manual, GFK-3050. There are two ways to add a RX3i PNS device:...
  • Page 51 Figure 14: Add Device from Catalog From Toolchest: In this case (Figure 15), the GSDML (RX3iPNS yyyymmdd-V2_3-GEIP) in in the Toolchest / Profinet Devices / Emerson drawer is ordered by GSDML version and then by Hardware Type, which has 7 Device options (“fxParts”) ending (SW_2_2_0 HW: 1) followed by 7 Device options (“fxParts”) ending (SW_2_2_0 HW: 2).

  • Page 52: Configuring An Rx3I Profinet Scanner

    PNC cannot communicate with the PNS. PNCs available from Emerson support defaulting inputs to Force Off or Hold Last State values until PROFINET communications are restored.
  • Page 53 PROFINET-I/O LAN, and the loading of the PNC. Refer to the section on PNC Loading in the PACSystems RX3i PROFINET Controller User Manual, GFK-2571. It is possible to have better performance at 2 ms, 4 ms or greater periods than at 1 ms depending on the overall system requirements, design, and loading.

  • Page 54: Module Parameters

    The Advanced PROFINET IO Scanner (PNS101) supports the Max IO Scan of 1ms parameter. This parameter is used in conjunction with the RX3i Sequence of Events application. Refer to the PACSystems RX3i SoE User Manual, GFK-3050, for additional information. 4.2.4...
  • Page 55 User Manual Section 4 GFK-2737L Jul 2022 Adding a Power Supply Some power supplies occupy two slots in the backplane. When adding a two-slot power supply to an RX3i Scanner configuration, it should be configured in the left-most slot occupied by the module, and nothing configured for the other slot. For example, when installing an IC695PSA140 power supply in slots 0 and 1 in the backplane, it is configured in slot 0 and nothing is configured in slot 1.
  • Page 56 Configuring Modules with Submodules Certain PACSystems RX3i I/O Modules (such as the Analog Module in Figure 18) have configurable parameters that must be selected prior to operation. PAC Machine Edition indicates an error on the module until its submodule-level configuration has been completed, as described below.
  • Page 57 Configuring Discrete Modules that Have DIP Switches Some PACSystems RX3i discrete output modules have a physical DIP switch that controls the operation of their output circuits whenever connection to an IO-Controller is lost. A switch selects between Force Off and Hold Last State. This setting applies to all outputs on the module.

  • Page 58: Support For Analog Modules With Hart Features

    COMMREQ. Using this COMMREQ, information from a HART device connected to an RX3i Analog Module located in a rack controlled by an RX3i PROFINET Scanner may be read into the user application. Refer to the PACSystems RX3i System Manual, GFK-2314M or later, for details concerning this COMMREQ.
  • Page 59 User Manual Section 4 GFK-2737L Jul 2022 Table 6 Catalog # Module Description IC693ALG222 Analog Voltage Input Module – 16-Channel GFK-2654 IC693ALG223 Analog Current Input Module – 16-Channel GFK-2655 IC693ALG392 Analog Current/Voltage Output Module – 8-Channel GFK-2557 IC693ALG442 Analog Module, 4 Inputs / 2 Outputs Current/Voltage GFK-2687 IC694ALG222 Analog Voltage Input Module –...
  • Page 60 User Manual Section 4 GFK-2737L Jul 2022 Configuration...
  • Page 61 User Manual Section 4 GFK-2737L Jul 2022 RX3i PROFINET Scanner Configuration Validation Certain elements of configuration data are validated by the RX3i PROFINET Scanner upon receipt. The following table indicates the configuration validations performed by the PNS on behalf of the indicated I/O modules. If the scanner detects an invalid configuration for a given module, the module transitions to module default operation.
  • Page 62 User Manual Section 4 GFK-2737L Jul 2022 Catalog # Rules IC695ALG106 The High Scale Value Engineering Units cannot be equal to the Low Scale Value Engineering Units. IC695ALG112 The High Scale Value A/D Units must be greater than the Low Scale IC695ALG312 Value A/D Units.
  • Page 63 User Manual Section 4 GFK-2737L Jul 2022 Catalog # Rules IC695ALG808 1. -7, Same as IC695ALG708 Open Wire Enable Diagnostic reporting is only valid when the module’s Range Type is Voltage/Current and the Range is set to a Current Range. Short Circuit Enable Diagnostic reporting is only valid when the module’s Range Type is Voltage/Current and the Range is set to a Voltage Range.

  • Page 64: Assigning Device Names

    Other Data Some modules have other data areas such as Module Status, ESCP Point Status, or Digital Filter settings. Refer to PACSystems RX3i System Manual, GFK-2314, or the appropriate User’s Manual for more details about the data of each I/O Module.

  • Page 65: After The Configuration Is Stored To The Profinet Controller

    User Manual Section 4 GFK-2737L Jul 2022 To write the Device Name to an SD Card, the SD Card must be inserted into the PNS when the DCP Tool assigns a Device Name to the PNS. An assignment of a Device Name using a DCP Tool writes that name to both the SD Card and the non-volatile storage in the PNS.

  • Page 66: Operations

    User Manual Section 5 GFK-2737L Jul 2022 Section 5: Operations This chapter describes: • Power-up • I/O Scanning • Hot Swap of I/O Modules • Firmware Updates Power-up When power is applied to the PNS module, it loads a firmware image. During the power-up process, the module runs diagnostics and initializes its hardware components.

  • Page 67: Data Coherency

    User Manual Section 5 GFK-2737L Jul 2022 Table 9 Bit # Name Description FW Update in A value of 1 allows the webpage firmware update to continue (and restart the PNS disrupting IO) while the PNS IO is actively controlled. 2–32 Reserved Set to 0...

  • Page 68: Sampling Rate

    User Manual Section 5 GFK-2737L Jul 2022 5.2.3 Sampling Rate The PROFINET Device Update Rate should be taken into consideration with regard to I/O devices in a Scanner rack. I/O data that changes quickly, such as status bits that represent an event in a module and are only set for one scan of the module, may be missed if the update period spans multiple scans of the module.

  • Page 69: Hot Swap Of I/O Modules

    For a full discussion of PROFINET Redundancy and interactions with the controlling RX3i CPU, refer to Chapter 6 of the PACSystems RX3i PROFINET Controller User Manual, GFK- 2571.
  • Page 70 Jul 2022 Operation must comply with the conditions outlined in the Hot Insertion and Removal section in the PACSystems RX3i System Manual, GFK 2314. Note: The PNS module should not be installed or removed while power is applied to the system.

  • Page 71: Diagnostics

    User Manual Section 6 GFK-2737L Jul 2022 Section 6: Diagnostics This chapter describes: • Configuration Faults • Version Information • Fatal Error Handling • Connection Troubleshooting Configuration Faults If there are differences between the expected, configured modules and the I/O modules physically present in the PNS rack, and/or differences between the expected and detected slot locations, the PROFINET Scanner indicates those differences back to the PROFINET Controller once a connection is established.
  • Page 72 User Manual Section 6 GFK-2737L Jul 2022 • RX3i PROFINET Scanner Configuration Validation which specifies the rules different modules use to validate their configuration. Diagnostics...

  • Page 73: Version Information

    Action Hardware failure All LEDs off and the module is Return the module to unresponsive, or Emerson. The STATUS LED is solid Green and Invalid firmware is the only LED that is on. Power-up diagnostics/hardware LED Fatal Error blink code...

  • Page 74: Connection Troubleshooting

    User Manual Section 6 GFK-2737L Jul 2022 Problem Indication Action Catastrophic error during operation LED Fatal Error blink code Note the blink code and contact Customer Service Connection Troubleshooting A PROFINET IO-Device can be challenging to troubleshoot if a connection to the PROFINET IO-Controller will not establish.

  • Page 75: Appendix A: Profinet Specifications

    User Manual Appendix A GFK-2737L Jul 2022 Appendix A: PROFINET Specifications Release 2.00 of the RX3i PROFINET I/O Scanner supports PROFINET v2.3 Class A I/O Device with the clarifications listed below. For version-specific updates, refer to the Important Product Information document provided with your module A.1: PROFINET Protocol Support Real time Cyclic Protocol: RT_CLASS_1...

  • Page 76: A-3.2 Profinet Features

    Only one Input-CR and one Output-CR are supported per AR. Remote Get HART Device Information COMMREQ operation is described in the PACSystems RX3i System Manual, GFK-2314M. A UDFB that automates the COMMREQ control logic is available for download from Emerson support website.

  • Page 77: General Contact Information

    Note: If the product is purchased through an Authorized Channel Partner, please contact the seller directly for any support. Emerson reserves the right to modify or improve the designs or specifications of the products mentioned in this manual at any time without notice. Emerson does not assume responsibility for the selection, use or maintenance of any product.

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