Emerson Dixell iPro Master IPM500D Installing And Operating Instructions
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Emerson Dixell iPro Master IPM500D Installing And Operating Instructions

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IPM500D
(V.4.4)
USER MANUAL
(Internal Use Only)
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Summary of Contents for Emerson Dixell iPro Master IPM500D

  • Page 1 IPM500D (V.4.4) USER MANUAL (Internal Use Only)

  • Page 2: Table Of Contents

    INDEX IMPORTANT RECOMMENDATIONS PRODUCT DISPOSAL (WEEE) GENERALITIES AVAILABLE APPLICATION CONFIGURATIONS PLANT WITHOUT DEDICATED RESOURCES PLANT WITH DEDICATED RESOURCES MAIN FUNCTIONS USER INTERFACE VISOGRAPH 1.0 VISOGRAPH SCREENS 5.1.1 MAIN SCREEN..................................10 5.1.2 SET POINT SCREEN – FROM MAIN SCREEN ........................11 5.1.3 UNITS SCREEN –...
  • Page 3 IMPORTANT RECOMMENDATIONS  The symbol alerts the user of non-insulated “dangerous voltage” within the product area that is sufficiently high to constitute a risk of electric shock to persons.  The symbol alerts the user of important operating and maintenance (assistance) instructions found in the documentation attached to the device.
  • Page 4 Prevent the device from being dropped, knocked or shaken as either can cause irreparable damage. Do not clean the device with corrosive chemical products, solvents or aggressive detergents. The device must not be used in applications that differ from that specified in the following material.
  • Page 5 GENERALITIES iPro Master\Slave is a programmable controller for application on Air Conditioning plants. It is possible to manage up to 10 units made with the IC208CX controller through the communication to synchronize the regulation and treat them as a single unit working on a plant. The main feature for this regulation are: Possibility to use the units’...
  • Page 6 AVAILABLE APPLICATION CONFIGURATIONS The controller can manage two main configurations: Plant without dedicated resources (No I\O expansion board present) Plant with dedicated resources (I\O expansion board present) PLANT WITHOUT DEDICATED RESOURCES The system uses the resources connected directly to the Ichill. The main regulation is made on the average value read by the single unit regulation probes It is possible to assign different weights to different units The water pumps are managed directly by the ichills...
  • Page 7 PLANT WITH DEDICATED RESOURCES The system may use the resources on the expansion module connected directly to the measter. The main regulation is made on the value read by the expansion board probes It is possible to manage up to three main water pumps It is possible to manage flowswitches and pressureswitches Even if the regulation probe is in alarm, the master will continue the regulation according to the average of the single unit regulation probes...
  • Page 8 MAIN FUNCTIONS Master actions Main Master actions: Regulation management The master communicates to each single slave (from 2 to up to 10 slaves): o Operation mode: cooling or heating o How many power steps must be turned on Defrost management The master acquiring defrost request coming from each slave, manages the queue of the slave that must defrost, in order to allow only one unit in defrost at every time Alarm and notification management...
  • Page 9 Slave ON/OFF: During the regulation the on/off state will be managed from the master Local OFF state, generated by digital input activation or by keyboard, has priority over Master control ON command by remote digital input or by keyboard allows the unit to turn on in the operation mode (chiller or heat pump) set by the master When the iChill is in slave mode, the alarms will be managed as follow: In case of alarm that has not influence on the regulation, the iChill notifies the alarm to the Master...

  • Page 10: User Interface Visograph

    USER INTERFACE VISOGRAPH 1.0 Using the VISOGRAPH LCD graphic keyboard, it is possible to monitor and modify the status of the master unit and the system status. VISOGRAPH SCREENS 5.1.1 MAIN SCREEN Main information:  Status: here is shown the working mode and the state of the system (Cooling, Heating or Off). Regulation Probe: here is shown the regulation value.

  • Page 11: Set Point Screen - From Main Screen

    5.1.2 SET POINT SCREEN – FROM MAIN SCREEN Main information:  System Status: here is shown the state of the system (Cooling, Heating or Off).  Cooling Set Point: here is shown the actual cooling set point if the system is configured for Cooling mode or for Cool &...

  • Page 12: Alarm & Notify Screen - From Any Screen

    5.1.4 ALARM & NOTIFY SCREEN – FROM ANY SCREEN Main information:  Current Alarms: here is shown the total number of active\resettable alarms.  Active Alarm List: here are shown the acronyms described in the alarms section of the active and resettable alarms.If more then 4 alarms are present at the same time the number of alarm pages will be increased automatically.

  • Page 13: Service Screen - From Main Screen

    5.1.5 SERVICE SCREEN – FROM MAIN SCREEN Main information:  Service menu icons: selecting these icons is possible to enter the various menus of the master showing information and available settings. Main actions: Esc Key: this key is used to go back to the previous page. ...

  • Page 14: Unit Status Screen - From System Status Screen

    5.1.7 UNIT STATUS SCREEN – FROM SYSTEM STATUS SCREEN This screen is accessible selecting the entry “Unit status” in the service menu. Main information:  Unit regulation probe: here is shown the regulation probe related to the selected unit.  Unit status: identify the state of the selected unit: ON, OFF, ONLINE and OFFLINE ...
  • Page 15 Main information:  Evaporator inlet probes: selecting this entry is possible to have the overall view of the single unit probes confugred as evaporator inlet.  Evaporator outlet probes: selecting this entry is possible to have the overall view of the single unit probes confugred as evaporator outlet.

  • Page 16: System Probe Status Screen - From System Status Screen

    5.1.9 SYSTEM PROBE STATUS SCREEN – FROM SYSTEM STATUS SCREEN This screen is accessible selecting the entry “System probe status” in the service menu. Main information:  Evaporator inlet probe: here is shown the value of the expansion board evaporator inlet probe. ...

  • Page 17: 5.1.11 Functions Screen - From Service Screen

    Main information: System pumps: from here is possible to check the status of every pump configured on the expansion  module. Unit pumps: from here is possible to check the status of every main pump configured on the units.  Main actions: Previous key: this key is used to switch between the two page views.
  • Page 18 Main information:  Overboost status: here is shown the state of the Overboost functionality (ON or OFF).  Overboost manual request: here is possible to see if the current Overboost was enabled by key.  Overboost relevant data: on the left side are shown the percentage of extra power that will be delivered, unit that actually is configured as back up unit and the function priority (Overboost or Limiter).

  • Page 19: 5.1.12 Working Hours Screen - From Service Screen

    5.1.12 WORKING HOURS SCREEN – FROM SERVICE SCREEN This screen is accessible selecting the icon in the service menu. Main information:  Working hours counters: here are shown the single working hour counters for every single unit.  Starts counters: here are shown the single start counters for every single unit. Main actions: ...

  • Page 20: 5.1.13 Time Bands Screen - From Service Screen

    5.1.13 TIME BANDS SCREEN – FROM SERVICE SCREEN This screen is accessible selecting the icon in the service menu. Main information:  Time bands settings: in these three pages are shown all the settings of the time bands. The pourpose of these pages is only to show the settings and not to change them. Main actions: Previous key: this key is used to switch between the time bands pages view.

  • Page 21: 5.1.14 Time And Date Screen - From Time Bands Screen

    5.1.14 TIME AND DATE SCREEN – FROM TIME BANDS SCREEN This screen is accessible pressing the key “Set-Time” in the time bands screen. Main information: Time and date settings: in this page are shown all the settings related to date and time. It is possible ...
  • Page 22 Main actions:  Esc key: this key is used to go back to the previous page. LV2 key: this key is used to enter the stage for the Level 2 password inserction.  LV3 key: this key is used to enter the stage for the Level 3 password inserction. ...
  • Page 23 Main information:  Paarameters screen: Here are shown all the parameter groups available. It is possible to move the cursor in order to select a specific group to see or change the correspective parameters. Main actions:  Esc key: this key is used to go back to the previous page. ...

  • Page 24: Stages Roadmap

    STAGES ROADMAP 5.2.1 PAGE 1 User manual IPM500 EN rel1.0.doc iPro Series 24/48...
  • Page 25 5.2.2 PAGE 2 User manual IPM500 EN rel1.0.doc iPro Series 25/48...

  • Page 26: Parameters List

    PARAMETERS LIST Below the list of the parameters used to program the Master unit. The parameters are divided into 7 main groups used to identify the specific field function of every parameter. PARAMETERS GROUPS Parameters CF Configuration parameters group Parameters ST Thermoregulation parameters group Parameters EX Expansion board parameters group...

  • Page 27: Parameters St

    6.1.2 PARAMETERS ST This group contain all those parameters used to setup the system thermoregulation. Minimum Maximum Parameter Description Resolution Value Value SET POINT AND BAND SETTINGS °C ST01 Cooling system set point ST02 ST03 °F -50.0 °C ST02 Minimum value for cooling system set point ST01 °F 110.0...

  • Page 28: Parameters Ex

    6.1.3 PARAMETERS EX This group contain all those parameters used to setup the expansion module and its functionalities for the system management. Minimum Maximum Parameter Description Resolution Value Value I\O EXPANSION BOARD SETTINGS This parameter allows to enable the I/O expansion EX01 0=not enabled 1=enabled...
  • Page 29 3=digital output 3 4=digital output 4 5=digital output 5 6=digital output 6 Resource defined as water pump 2 0=disabled 1=digital output 1 2=digital output 2 EX12 3=digital output 3 4=digital output 4 5=digital output 5 6=digital output 6 Resource defined as water pump 3 0=disabled 1=digital output 1 2=digital output 2...
  • Page 30 1=enabled Polarity for the resource defined as pressure switch EX27 0=alarm active if the contact is open 1=alarm active if the contact is closed Resource defined as pressure switch 0=disabled 1=digital input 1 2=digital input 2 3=digital input 3 4=analog input 1 configured as digital input EX28 5=analog input 2 configured as digital input 6=analog input 3 configured as digital input...
  • Page 31 Polarity for the resource defined as limiter function EX37 0=limiter function active if the contact is open 1=limiter function active if the contact is closed SYSTEM GENERAL ALARM SETTINGS General security enabling on expansion EX38 0=not enabled 1=enabled Resource defined as General security 0=disabled 1=digital input 1 2=digital input 2...

  • Page 32: Parameters Ol

    6.1.4 PARAMETERS OL This group contain all those parameters used to setup the Overboost and limiter functionalities for the system management. Minimum Maximum Parameter Description Resolution Value Value I\O EXPANSION BOARD SETTINGS This parameter define which functionality has the priority in case that both are turned on OL01 0=Overboost priority...

  • Page 33: Parameters Ro

    6.1.5 PARAMETERS RO This group contain all those parameters used to setup the rotation of the units. Minimum Maximum Parameter Description Resolution Value Value I\O EXPANSION BOARD SETTINGS This parameter defines if the rotation is enabled and how is managed. RO01 0=No rotation 1=Rotation by starts...

  • Page 34: Parameters Bk

    6.1.6 PARAMETERS BK This group contain all those parameters used to setup the back up unit. Minimum Maximum Parameter Description Resolution Value Value I\O EXPANSION BOARD SETTINGS This parameter defines if the backup unit is present or not BK01 0=Not present 1=Present This parameter defines the back-up unit initial Modbus BK02...

  • Page 35: Parameters Rt

    6.1.7 PARAMETERS RT This group contain all those parameters used to define and manage the time bands. Minimum Maximum Parameter Description Resolution Value Value I\O EXPANSION BOARD SETTINGS RT01 This parameter defines the start time for the band 1 00:00 23:50 10 min RT02...
  • Page 36 time band time band time band and 2 time band and 3 time band and 3 time band 7= All the time bands User manual IPM500 EN rel1.0.doc iPro Series 36/48...

  • Page 37: Alarms List

    ALARMS LIST Below the list of the Master alarms that can be shown in the remote terminal with the causes and how to fix them. The alarms can be divided into some categories as below: Configuration Alarms: these alarms are detected when a parameter configuration is not correct for the program purpose Expansion Alarms: any alarm related to the expansion functionalities.
  • Page 38 ALARM ALCF9 Description Check the congruence between the parameter EX38 and the parameter EX39 Activation Condition EX01 = 1 AND (EX38=1 AND EX39=0) System status The master stay in OFF ALARM ALCF10 Description Check the congruence between the parameters CF03 and CF04 and the parameter EX01 Activation Condition ((CF03=2 AND CF02<>1) OR (CF04=4 AND CF02<>0)) AND (EX01=0 OR EX07=0) System status...
  • Page 39 ALARM AWT3 Description Thermal alarm for the pump 3 Activation Condition Alarm condition on defined digital input by param EX18 System status If there is a pump available, the system activates it. Otherwise the system stops. ALARM AGEN Description Security stop Activation Condition Alarm condition on defined digital input by param EX39 System status...
  • Page 40 ALARM AIPX Description Connection alarm for the IPX Activation Condition If the IPX is configured but there is no connection this Alarm\Notify should be generated System status If only regulation probe configured, the system stays ON and generate a notify AIPX If the waterpumps are set on the EX parameters, the system goes OFF and generate the alarm AIPX Special NOTE If the connection is restored and the system is OFF it will be restarted automatically.

  • Page 41: Ipro.link (Ipl500D)

    IPRO.LINK (IPL500D) 7.1.1 Description of the connections Connector Description Connector for 24Vac/dc power supply Connector for remote terminal (VISOGRAPH), maximum 1 terminal per iPRO. RS485 Slave connector Serial port connector (LAN or RS485) CANBUS connector (for expansion and driver for electroni expansion valve) Communication leds USB port for downloads (BIOS, ISaGRAF®...

  • Page 42: Description Of The Inputs And Outputs

    7.1.2 Description of the inputs and outputs Input Type of Input Description Supply Reference “-“/GND power (24Vac or 24Vdc) Supply Reference “+“ power supply (24Vac or 24Vdc) Remote Display Connection for VISOGRAPH remote terminal (Vnr) Remote Display Connection for VISOGRAPH remote terminal (+) Remote Display Connection for VISOGRAPH remote terminal (-) RS485 Slave...

  • Page 43: Mechanical Specifications

    7.1.3.2 Mechanical specifications 4 DIN module 7.1.3.3 Electrical specifications Power Supply: 24Vac +10/-15%, 50/60Hz 20 - 36Vdc Consumption: from 20VA (Vac), from 15W (Vdc) Connectors: STELVIO 90° screw connectors for digital outputs (250Vac, 6A max) Microprocessor: AT91SAM9260 32-bit 200Mhz Permanent FLASH memory: 128MB, in 8 RAM: 32MB, in 16...

  • Page 44: Ipx106D

    IPX106D 7.2.1 Description of the connections Connector Description Connector for 24Vac/dc power supply Analogue inputs (Pb1 - Pb5, PbC) Potential free digital inputs (DI1 - DI3, DIC) Additional power (+5Vdc, +12Vdc, GND) Analogue outputs (Out1..Out3, GND) Analogue inputs (Pb6 - Pb7, PbC) Additional power (+5Vdc, +12Vdc, GND) Digital relay outputs 6 NO relays, 2 common...

  • Page 45: Description Of The Inputs And Outputs

    7.2.2 Description of the inputs and outputs Input Type of Input Description Supply Reference “-“/GND power (24Vac or 24Vdc) Configurable analogue input 1 (NTC, PTC, PT1000, 0 - 20mA, 4 - 20mA, 0 - 5V, 0 - 1V, 0 - 10V, DI, not used) Configurable analogue input 2 (NTC, PTC, PT1000, 0 - 20mA, 4 - 20mA, 0 - 5V, 0 - 1V, 0 - 10V, DI, not used)

  • Page 46: Technical Specifications

    7.2.3 Technical specifications 7.2.3.1 Analogue inputs Analogue conversion type: 10-bit A/D converter Number of inputs: Type of analogue input: NTC Dixell (-50T110°C; 10KΩ±1% at 25°C) (configurable via software parameter) PTC Dixell(-55T115°C; 990Ω±1% at 25°C) PT1000 Dixell (-100T150°C; 1KΩ at 0°C) Digital input (potential free contact) Voltage: 0 - V, 0 - 5V, 0 - 10V (input resistance 3.7KΩ...

  • Page 47: Wiring Diagrams

    7.2.3.5 Wiring diagrams 7.2.3.6 Mechanical specifications 4 DIN module 7.2.3.7 Electrical specifications Power Supply: 24Vac +10/-15%, 50/60Hz 20 - 36Vdc Consumption: 10VA (Vac), 10W (Vdc) Connectors: Molex connectors with low voltage wiring SELECOM/CIVILUX connectors for digital outputs (250Vac, 6A max) or with a different order code: Phoenix quick coupling connectors for low voltage STELVIO 90°...

  • Page 48: Plastic Container

    7.2.3.8 Plastic container Mount: On a DIN rail (EN 50022, DIN 43880) Fastened with screws via the removable plastic flaps. Material: PC-ABS Thermoplastic Self-extinguishing: V0 (UL94) Comparative Tracking Index (CTI): 300V Colour: Black 7.2.3.9 Setting the address of the device The address of the device is set via a dip-switch and numbering is binary as shown in the table below: Not used...

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