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AXP640
Installation and Use
P/N: 6806800M24E
December 2012
Embedded Computing for
Business-Critical Continuity
TM
Table of Contents
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Summary of Contents for Emerson AXP640-DC2

  • Page 1 Embedded Computing for Business-Critical Continuity AXP640 Installation and Use P/N: 6806800M24E December 2012...
  • Page 2 Emerson reserves the right to revise this document and to make changes from time to time in the content hereof without obligation of Emerson to notify any person of such revision or changes.
  • Page 3: Table Of Contents

    Contents Contents About this Manual ............... 13 Platform Architecture.
  • Page 4 Contents Contents Contents Site Preparation ..............53 Overview .
  • Page 5 Contents AXP640 Shelf Installation............. . 87 Overview .
  • Page 6 Contents Contents Contents 6.2.2 Node Blade Installation and Removal ......... . 119 6.2.2.1 Installing the Node Blade .
  • Page 7 Related Documentation ............. . 159 Emerson Network Power - Embedded Computing Documents ......159 Related Specifications .
  • Page 8 Contents Contents Contents AXP640 Installation and Use (6806800M24E)
  • Page 9 Hot Swap Interface Pin Out ..........155 Table A-1 Emerson Network Power - Embedded Computing Publications ....159 Table A-2 Related Specifications .
  • Page 10 List of Tables AXP640 Installation and Use (6806800M24E)
  • Page 11 List of Figures Figure 1-1 Update Channel ............22 Figure 1-2 AXP640 Inter-connectivity .
  • Page 12 List of Figures Figure 6-1 SAM 640 ............. . 124 Figure 6-2 AXP640 PSU .
  • Page 13: About This Manual

    About this Manual Overview of Contents This Installation and Use manual is organized as follows: Chapter Description About this Manual Lists all conventions and abbreviations used in this manual and outlines the revision history Platform Architecture Describes the system architecture AXP640 Shelf Description Provides an overview of the features of the system and lists the standard compliances...
  • Page 14 About this Manual About this Manual Abbreviation Definition ARTM AdvancedTCA Rear Transition Module ATCA Advanced Telecommunications Computing Architecture American Wire Gauge Basic Blade Services Carrier Grade Linux Clock Generator Module CISPR Comité International Spécial des Perturbations Radioélectriques Central Office Central Processing Unit Direct Current DHCP Dynamic Host Configuration Protocol...
  • Page 15 About this Manual Abbreviation Definition IEEE Institute of Electrical and Electronics Engineers Input / Output Internet Protocol Intelligent Platform Management IPMB Intelligent Platform Management Bus IPMC Intelligent Platform Management Controller IPMI Intelligent Platform Management Interface Light Emitting Diode Mezzanine Management Controller National Academy of Engineering NEBS Network Equipment Building System...
  • Page 16 About this Manual About this Manual Abbreviation Definition ShMC Shelf Management Controller SNMP Simple Network Management Protocol Secure Shell Ethernet Switch Time-Division Multiplexing TNV-2 Telecom Network Voltages without overvoltage Twisted-Pair Ethernet Underwriters Laboratories Universal Serial Bus VCCI Voluntary Control Council for Interference VLAN Virtual Local Area Network WEEE...
  • Page 17 About this Manual Notation Description Notation for variables and keys [text] Notation for software buttons to click on the screen and parameter description Repeated item for example node 1, node 2, ..., node Omission of information from example/command that is not necessary at the time being Ranges, for example: 0..4 means one of the integers 0,1,2,3, and 4 (used in registers) Logical OR...
  • Page 18 About this Manual About this Manual Summary of Changes Order No. Date Description 6806800M24A November 2011 Preliminary version 6806800M24B February 2012 Final Version Updated Figure "AXP640 Inter-connectivity" on page Shelf Ground Configuration on page 31, and Table 3-5 Added AC Power Supply (PSU) on page 79.
  • Page 19: Platform Architecture

    Chapter 1 Platform Architecture Description The AXP640 is designed as an open standard platform on which to run applications in the Telecom Central Office environments. It combines existing PICMG standards featuring high speed serial data fabrics. These standards serve to streamline the architecture by eliminating the overhead of bridging, increasing payload, and eliminating the need for system and non system slot blades.
  • Page 20: Network Descriptions

    Platform Architecture Network Descriptions This section describes the operational aspects of each of the shelf’s network designs, based on the Base and Fabric interfaces. 1.4.1 Base Interface The blade slots are numbered physically from 1 to 6 from the bottom going to the top of the shelf.
  • Page 21: Ipmi Network

    Platform Architecture The implementation of the interface is indicated by the level of PICMG compliance a blade or hub is designed. The AXP640 supports the PICMG 3.1 fabric standard to allow for several configuration options that can provide greater bandwidth to certain slots in the shelf. The fabric interface supports: PICMG 3.1 Option 9 (10Gbps).
  • Page 22: Update Channel Interface

    Platform Architecture 1.4.4 Update Channel Interface The update channel interface consists of 10 differential pairs on the P20 connector. The physical layer and protocol used on this interface is application specific. Figure 1-1 illustrates the update channel inter-connectivity. Figure 1-1 Update Channel Logical Slots Physical Slots...
  • Page 23: Figure 1-2 Axp640 Inter-Connectivity

    Platform Architecture Figure 1-2 AXP640 Inter-connectivity Physical Slot Rear Fan Tray Rear Fan Tray Rear Fan Tray Main Backplane 48-A 48-B AC or DC INLET (Rear) Power Distribution Board AC or DC INLET (Rear) 48-A 48-B 48-A 48-B AXP640 Installation and Use (6806800M24E)
  • Page 24: Remote Management And Maintenance

    Table 1-1 Ordering Information Marketing Number Description Shelf Products AXP640-DC2 ATCA shelf - 6 slot, 19", 7U, 40G, PP SHMM - Redundant DC PEM - Silver AXP640-DC2-B ATCA shelf - 6 slot, 19", 7U, 40G, PP SHMM - Redundant DC PEM - Black AXP640-AC2-220VAC ATCA shelf - 6 slot, 19", 7U, 40G, PP SHMM - Redundant AC PSU (220...
  • Page 25 Platform Architecture Table 1-1 Ordering Information (continued) Marketing Number Description AXP-R-FILL-PANEL Blank filler panel, AXP1620, AXP1440, AXP141x, AXP640, C2000 - Rear - Silver PEM640 DC power entry module for the AXP640 PSU640 AC power supply unit for the AXP640 FTM640 Fan tray module for AXP640 - Silver FTM640-B Fan tray module for AXP640 - Black...
  • Page 26 Platform Architecture AXP640 Installation and Use (6806800M24E)
  • Page 27: Axp640 Shelf Description

    Chapter 2 AXP640 Shelf Description Overview The AXP640 Shelf supports six AdvancedTCA blade slots, of which four are I/O node slots that can be populated with task CPU processor blades, network processor blades, or any other blade designed for a specific application, and two slots for the system controller and switching blades.
  • Page 28 AXP640 Shelf Description The following figure shows the location of each of the components in the AXP640. Figure 2-1 Front Shelf View AXP640 Installation and Use (6806800M24E)
  • Page 29 AXP640 Shelf Description Figure 2-2 DC Rear Shelf View AXP640 Installation and Use (6806800M24E)
  • Page 30: Enclosure

    AXP640 Shelf Description Figure 2-3 110V AC Rear Shelf View Enclosure The AXP640 shelf consists of a formed 6U sheet metal card cage with structure and support for the backplane, PEMs/ PSUs, FTMs, SAMs, and six card slots. Figure 2-1 on page 28 provides a front view of the shelf.
  • Page 31: Power Consumption

    AXP640 Shelf Description Power Consumption The following table shows the total power requirements for the shelf. Power consumption breakdown is shown in the following tables. Table 2-1 DC Shelf Power Nominal Power (W) Shelf Maximum Power (W) Only Shelf with Payload PEM Subsystem Fan Subsystem Shelf Management...
  • Page 32: Backplane

    AXP640 Shelf Description the connection between -48VDC Return and Shelf Ground, the responsibility for maintaining compliance to CSA (C/US)/VDE safety requirements and EMI/RFI emission limits rests entirely with the system integrator and installer. For more information, contact your Emerson sales representative. Backplane The shelf backplane supports two hub slots, four node slots, and two SAMs.
  • Page 33: Figure 2-4 Power Distribution

    AXP640 Shelf Description The blade slots are numbered physically from 1 to 6 going bottom to top along the front of the shelf. Numbers on slots 3 and 4 designate the hub slots. Each slot also has a “logical” slot number that defines it for backplane connectivity;...
  • Page 34: E-Keying

    AXP640 Shelf Description Figure 2-5 Management Power Distribution 3.3V_A 48V_A Shelf Manager 48V_B 48V_A 3.3V_B DC PEM Shelf Manager 48V_B DC PEM 2.6.2 E-Keying The AXP640 supports the shelf management infrastructure with a process called E-Keying. E-Keying replaces the mechanical connector keying method used in earlier backplane designs. E-Keying prevents damage to blades, prevents misoperation, and verifies fabric compatibility.
  • Page 35: Shelf Fru Information

    AXP640 Shelf Description More detailed information, such as connectivity and requirements for E-Keying can be found in PICMG 3.0 R1.0 AdvancedTCA Specification and the AXP640 Subsystem IPMI Programmer’s Reference listed in Appendix A, Related Documentation. 2.6.3 Shelf FRU Information The SEEPROMs containing the shelf FRU information are located on the backplane. This information is accessed by using the standard IPMI FRU commands over the IPMC.
  • Page 36: Figure 2-6 Eeproms In Backplane

    AXP640 Shelf Description The SAM queries all IPMCs during system startup to determine whether they are a source of shelf FRU information and then uses that information to complete initialization. The information is cached as FRU 254 on the active ShMC (0x20). The information in the SEEPROM is only needed when the SAMs are first inserted or when the shelf is powered on for the first time.
  • Page 37: Backplane Slot Connectors

    AXP640 Shelf Description 2.6.4 Backplane Slot Connectors The following table provides a summary of what resides on each of the slot connectors. Table 2-3 Slot Connector Description Connector Slots 3 and 4 (Physical) Switches Slots 2, 5-6 (Physical) Node Power, IPMB, Hardware Address Power, IPMB, Hardware Address Base Fabric and Base...
  • Page 38: Zone Locations On A Blade

    AXP640 Shelf Description 2.6.5 Zone Locations on a Blade The backplane provides dual star Base Interface and dual star Fabric Interface connections at each slot with segmented power (two power segments) provided by the DC PEMs or AC PSUs. Zone 1 provides the system management and power interfaces, such as redundant -48VDC power and IPMB Zone 2, the data transport interface, provides the Base and Fabric interfaces, Update Channels, and clock synchronization through the ZD connectors per front-side blade...
  • Page 39: Ieee802.3Ap 10Gbase-Kr

    AXP640 Shelf Description Figure 2-8 illustrates the fabric channel inter-connectivity. Figure 2-8 Fabric Channel HUB 1 (LS -1) Node Slots FC 10 FIX -a LS- 11 LS-12 LS-14 FIX-b FC-13 IEEE802.3ap 10GBASE-KR The AXP640 backplane is designed to support 40Gb traffic through 10GBASE-KR. Fan Tray Modules (FTMs) The AXP640 supports three fan trays in a pull configuration.
  • Page 40: Power Entry Modules (Pems)

    AXP640 Shelf Description The FTM is hot swappable and may be managed through the IPM Sentry software for hot swap. If your system is not running high-availability software, behavior of the LED may be indeterminate. The face plate of the FTM has the following indicators: Table 2-5 FTM LED Status Indicator FTM LED LED Color...
  • Page 41: Figure 2-10 Pem Connectivity

    AXP640 Shelf Description Each PEM powers two separate power domains A and B and each domain supports 60A power rails to supply power to the AdvancedTCA slots. The PEMs are hot-swappable and will not cause a fault when one is removed for replacement. Two PEMs are required to support 2N redundancy.
  • Page 42: Power Inlet Modules

    AXP640 Shelf Description Each of the PEMs are equipped with a single rocker type circuit breaker and a single bi-colored LED. When the breaker is switched off, power is removed from the feed to the backplane. Input power to the PEM is only removed through the external source feeding the shelf at the DC inlet. Table 2-6 PEM LED Status Indicator FTM LED LED Color...
  • Page 43 AXP640 Shelf Description Figure 2-11 illustrates the DC inlet at the rear of the shelf. Figure 2-11 DC Inlet AXP640 Installation and Use (6806800M24E)
  • Page 44 AXP640 Shelf Description Figure 2-12 Figure 2-14 illustrates the AC inlet at the rear of the shelf. Figure 2-12 AC Inlet (110V) AXP640 Installation and Use (6806800M24E)
  • Page 45: Figure 2-13 Ac Inlet Markings (110V)

    AXP640 Shelf Description Figure 2-13 AC Inlet Markings (110V) AXP640 Installation and Use (6806800M24E)
  • Page 46 AXP640 Shelf Description Figure 2-14 AC Inlet (220V) AXP640 Installation and Use (6806800M24E)
  • Page 47: 2.10 Stationary Boards

    AXP640 Shelf Description Figure 2-15 AC Inlet Markings (220V) 2.10 Stationary Boards There are two stationary boards in the shelf which are completely passive and are not field replaceable: Backplane Power distribution board AXP640 Installation and Use (6806800M24E)
  • Page 48: 2.11 Standard Compliances

    It is possible to use this product with other components that produce a system not in compliance with system guidelines. Since Emerson cannot anticipate what equipment may be used with this enclosure or how it may be used, the responsibility for designing a system that conforms overall to the safety requirements, EMI/RFI emission limits, and other applicable standards rests entirely with the system integrator and installer.
  • Page 49: 2.12 Weee Compliance

    To dispose of equipment marked with the WEEE symbol, Emerson has contracted with certified companies that can reprocess this equipment per European Union requirements. Please visit the Emerson web site or contact your Emerson representative to find out who to contact and how to dispose of the equipment.
  • Page 50 AXP640 Shelf Description Figure 2-16 AC Rating Label AXP640 Installation and Use (6806800M24E)
  • Page 51 AXP640 Shelf Description Figure 2-17 DC Rating Label AXP640 Installation and Use (6806800M24E)
  • Page 52 AXP640 Shelf Description AXP640 Installation and Use (6806800M24E)
  • Page 53: Site Preparation

    Chapter 3 Site Preparation Overview The following sections help you to prepare system installation: Section Gives Information On Site Planning Considerations This section includes information on unpacking and inspecting the system, requirements, technical data, and other information you need to know before you start system installation. Site Planning Checklists This section provides checklists for site preparation.
  • Page 54 Site Preparation Damage of Circuits Electrostatic discharge and incorrect RTM installation and removal can damage circuits or shorten their life. Before touching the RTM or electronic components, make sure that you are working in an ESD-safe environment. Shipment Inspection To inspect the shipment perform the following steps: 1.
  • Page 55: Site And Installation Planning

    Site Preparation 8. Tighten loose screws before proceeding. 9. Remove the desiccant bags delivered together with the system and dispose of them according to your country’s legislation. The system is thoroughly inspected before shipment. If any damage occurred during transportation or any items are missing, please contact our customer's service immediately. 3.2.2 Site and Installation Planning Planning basic site and installation requirements you have to consider the following issues:...
  • Page 56: Environmental Requirements

    Some of the climatic values may exceed the specification of some system components (for example, hard disks). As Emerson cannot guarantee the functionality of third party products that are handled or operated out of their specifications, the environmental conditions may be limited to the specifications of these components.
  • Page 57 Site Preparation Table 3-1 Environmental Conditions (continued) Feature Operating Non-Operating (packed state) Free fall 300mm (11.8 in) (packaged) 25mm (1 in) (unpackaged) per GR- 63-CORE fully populated system Noise ETSI ETS 300 753 (October 1997) Telecommunication equipment rooms (attended): 7.2 bel Measurement of "declared A-weight sound power level"...
  • Page 58: Table 3-2 Critical Temperature Limits

    Site Preparation To guarantee proper blade operation, you have to make sure that the temperatures at the locations specified in the following are not exceeded. If not stated otherwise, the temperatures should be measured by placing a sensor exactly at the given locations. Table 3-2 Critical Temperature Limits Component Temperature Limit...
  • Page 59: Power Requirements

    Site Preparation 3.2.3.2 Power Requirements For AC, make sure that 180 - 264 VAC or 90 - 140 VAC rated power source is within reach of the system. For DC, make sure that a suitable -48.0 VDC to -60 VDC rated power source is within reach of the system.
  • Page 60: Dimensions And Weight

    Site Preparation When installing additional blades or modules, make sure that the power consumption of all installed modules does not exceed the system's maximum power dissipation. 3.2.4 Dimensions and Weight The table below lists the dimensions and weight of the shelf and system components. The maximum weight of the system must not exceed 208 lbs.
  • Page 61: Table 3-5 Dimensions And Weight Of System And Components

    Site Preparation Table 3-5 Dimensions and Weight of System and Components Dimensions Component w x h x d in mm Weight AC Low-line configuration 448 x 310 x 493 26.5 kg / 58.5 lbs 640 chassis (without front cable tray) Four AC PSUs Two SAMs Three FTMs...
  • Page 62: Mounting Options

    Site Preparation 3.2.5 Mounting Options You can simply operate the system on your desk or you can install it in a standard 23" rack. During the course of handling, shipping, and assembly, pins, shrouds and mounting screws, fans and other items can become loose or damaged. Do not operate a damaged shelf, this can cause damage to devices that interfere with it.
  • Page 63: Figure 3-1 Etsi Frame Mount (Front View)

    Site Preparation You have to keep in mind the following conditions when installing the system into a 600 mm ETSI rack, 19" rack or 23" rack. The physical dimensions in the figures below are in millimeters. Figure 3-1 ETSI Frame Mount (Front View) AXP640 Installation and Use (6806800M24E)
  • Page 64: Figure 3-2 Etsi Frame Mount (Rear View)

    Site Preparation Figure 3-2 ETSI Frame Mount (Rear View) AXP640 Installation and Use (6806800M24E)
  • Page 65: Figure 3-3 Etsi Frame Mount (Side View)

    Site Preparation Figure 3-3 ETSI Frame Mount (Side View) AXP640 Installation and Use (6806800M24E)
  • Page 66: Figure 3-4 19-Inch Frame Front Mount (Front View)

    Site Preparation Figure 3-4 19-inch Frame Front Mount (Front View) AXP640 Installation and Use (6806800M24E)
  • Page 67: Figure 3-5 19-Inch Frame Mid-Mount (Front View)

    Site Preparation Figure 3-5 19-inch Frame Mid-mount (Front View) AXP640 Installation and Use (6806800M24E)
  • Page 68: Figure 3-6 19/23-Inch Frame Mid-Mount (Side View)

    Site Preparation Figure 3-6 19/23-inch Frame Mid-mount (Side View) AXP640 Installation and Use (6806800M24E)
  • Page 69: Figure 3-7 23-Inch Frame Front Mount (Front View)

    Site Preparation Figure 3-7 23-inch Frame Front Mount (Front View) AXP640 Installation and Use (6806800M24E)
  • Page 70: Airflow Requirements

    Site Preparation Figure 3-8 23-inch Frame Mid-mount (Front View) 3.2.6 Airflow Requirements The AXP640 provides fault tolerant cooling to front-mounted AdvancedTCA blades and to rear transition modules based on three rear maintainable intelligent fan trays. AXP640 Installation and Use (6806800M24E)
  • Page 71: Figure 3-9 Shelf Airflow - Inlet

    Site Preparation Fan trays are mounted in the rear of the shelf. The following figures show the general airflow for the system. Figure 3-9 Shelf Airflow - Inlet AXP640 Installation and Use (6806800M24E)
  • Page 72: Figure 3-10 Shelf Airflow - Exhaust

    Site Preparation Figure 3-10 Shelf Airflow - Exhaust Figure 3-11 Shelf Airflow AXP640 Installation and Use (6806800M24E)
  • Page 73: Acoustic Noise Control

    Site Preparation The cooling subsystem is compliant to CP-TA B.4. The cooling system provides for greater than 40 CFM for the front blade and 5.0 CFM for the RTM. The actual cooling performance depends on the slot population and the heat sink design of installed blades and should be validated based on the used configuration.
  • Page 74: Site Planning Checklists

    Control the available installation tools and equipment Ensure that enough space is available Determine the needed power Plan the cable management Ensure proper cooling Schedule the arrival of the system Consider consulting of Emerson services AXP640 Installation and Use (6806800M24E)
  • Page 75: Figure 3-13 Planning Checklist 2

    Site Preparation Figure 3-13 Planning Checklist 2 Issue Entry General site review Order number Schedules shipping date Installation date Site address Company name Special Instructions Operational days Contact data Contact name Phone number Fax number E-Mail address Site constructions What floor? Path to the installation area clear? Freight elevator available? How many shelves must be installed?
  • Page 76 Site Preparation AXP640 Installation and Use (6806800M24E)
  • Page 77: Axp640 Operations

    Chapter 4 AXP640 Operations Overview This chapter provides the basic operating procedures for the AXP640. For software-specific information, or information regarding the operation of third-party or add-on components, please refer to the software or hardware product’s vendor documentation. You can refer to Appendix A, Related Documentation for a collection of supporting manuals.
  • Page 78: Dc System Startup Procedure

    AXP640 Operations cannot be switched on while you are working. 3. Connect the AC International Electric Code (IEC) wired connector to the AC power supplies. 4.2.2 DC System Startup Procedure Procedure Depending on the system configuration, the actual powering up may take up to 3 minutes. Make sure that the system has been placed in a location at room temperature for at least 24 hours before powering it up.
  • Page 79: Powering Down The System

    AXP640 Operations Powering Down the System For data integrity reasons Emerson recommends to save data and close all applications before powering down the system. AC System Power-Down Procedure To power down the AC system, proceed as follows: 1. Power down all inserted and active blades using a system management software.
  • Page 80: Description

    AXP640 Operations 4.4.1 Description The AXP640 has two or four AC PSUs depending upon the system configuration. Two PSUs are used for Hi-line (220VAC) systems while four are used for low-line (110 VDC) systems. The AC PSUs plug directly into the front of the chassis and delivers power to the backplane. Each input is rated for 16 amps.
  • Page 81: Description

    AXP640 Operations 4.5.1 Description The AXP640 has PICMG 3.0 compliant, dual DC PEMs and is rated for nominal -48VDC to -60VDC. The PEMs plug directly into an intermediate power board that delivers power to the main backplane, delivers power to the backplane. Each input is rated for 60 amps. The 60 amp feed powers six AdvancedTCA slots, SAMs, and FTMs.
  • Page 82: Fan Tray Modules

    AXP640 Operations trips, voltage sensors to detect backplane voltages, current sensors to detect current to the backplane, and on-board circuitry to detect failures on the PEM. The PEMs are managed by the Sentry Shelf Management software. Refer to the AXP640 Subsystem IPMI Programmer’s Reference guide listed in Appendix A, Related Documentation for more information.
  • Page 83: Cooling Budget

    AXP640 Operations 4.6.2 Cooling Budget The shelf cooling is designed to operate with the following temperature rises across the shelf. This allows cards with these dissipations to operate with commercial grade components, 70°C ambient temperature typical. Table 4-2 Cooling Budget Ambient Temperature Temperature Rise 25°C...
  • Page 84: Air Filter Maintenance

    Visually inspect filters for tears or rips. Do not reinstall a torn filter as it will be ineffective in trapping particulates and will interrupt air flow distribution. To maintain safety certification, use only Emerson approved fan filters. You can order replacement fan filters (part number RAF640) by contacting your Emerson sales representative.
  • Page 85: Storing The Filter

    Do not reinstall a torn filter as it will be ineffective in trapping particulates and will interrupt air flow distribution. You may order replacement fan filters (part number RAF640) by contacting your Emerson sales representative. 4.8.1 Storing the Filter The ideal storage condition for the air filter is a cool, dry, dark environment.
  • Page 86 AXP640 Operations AXP640 Installation and Use (6806800M24E)
  • Page 87: Axp640 Shelf Installation

    Chapter 5 AXP640 Shelf Installation Overview This chapter discusses mounting and installation options for the AXP640 shelf. The topics covered are: Installation Prerequisites Installing the Shelf AC Power Cable DC Power Cable Connecting the DC Cables to the AXP640 Grounding the Shelf Powering Up the System Accessing the System Upgrading Firmware...
  • Page 88: Installation Prerequisites

    AXP640 Shelf Installation Table 5-1 AXP640 Shelf Physical Characteristics (continued) Characteristics Specifications Rack Mounting: Per ETSI 600mm x 600mm ETSI frame on integrated front frame mounting ears. Frame mounting brackets are required for a 23" EIA frame. Rear mounting brackets are recommended in both instances for Central Office Environment.
  • Page 89: Mounting Options And Stabilization

    Uneven mechanical loading of the rack may cause toppling. 5.3.5 Electrostatic Discharge (ESD) and Safety Procedures Emerson strongly recommends that you use an antistatic wrist strap and a conductive foam Use ESD pad when installing or upgrading a shelf. Electronic components, such as disk drives, computer protection boards, and memory modules, can be extremely sensitive to electrostatic discharge (ESD).
  • Page 90: Installing The Shelf

    Central Office Environment. Front or rear mounting brackets are not shipped with this product. For assistance with the acquisition or design of mounting brackets for your particular application, please contact your Emerson representative. Do not mount a single shelf at the top of the rack. A top-heavy rack can tip, causing damage to equipment and injury to personnel.
  • Page 91: 19" And 23" Eia Rack/Cabinet

    AXP640 Shelf Installation 5.4.1 19" and 23" EIA Rack/Cabinet Installation Front mounting brackets are required to attach the shelf to an EIA 19" and 23" frame. 1. Locate the standard mounting hole and slot locations on the front mounting flanges on the AXP640 shelf.
  • Page 92: Grounding The Shelf

    AXP640 Shelf Installation Tighten all screws using a torque setting of 35.5 to 38.5 inch-pounds. Failure to observe proper grounding practices may cause a variety of noise, electrostatic discharge, and RFI (Radio Frequency Interference) problems. Grounding the Shelf Use a 6 AWG wire with a 2-hole copper lug and connect directly to the earth ground point located on the right side of the back of the shelf;...
  • Page 93: Ac Power Cable

    AXP640 Shelf Installation AC Power Cable Power is introduced to the shelf at the AC inlet located in the rear of the shelf. The AC inlet contains IEC C-20 connectors to interface with C19 cable connectors. Always check with your local building authorities for wire sizing requirements for your environment.
  • Page 94: Dc Power Cable

    AXP640 Shelf Installation Figure 5-2 AC Power Cable Installation DC Power Cable Power is introduced to the shelf at the DC inlet located in the rear of the shelf. The recommended power cable is a 6 AWG gauge that meets the specifications for this shelf. There are two lugs for each DC feed.
  • Page 95: Figure 5-3 Dc Power Connection Detail

    AXP640 Shelf Installation Multiple power sources are present. Service only by qualified service personnel. Mehrfache Energiequellen. Handhabung nur durch geschultes Personal. Des sources multiples de pouvoir sont présentes. L'entretien de cet équipement doit être effectué par du personnel de service qualifié. Wire Signal Earth Ground...
  • Page 96: Dc Power Cable Termination

    AXP640 Shelf Installation DC Power Cable Termination Use lugs that accommodate large gauge wires for up to 60 AMPs DC (6 AWG) when connecting to the PEM. To minimize shorting of the terminals, the lugs must be insulated according to the following. Heat shrink should be placed as close to the hole as possible (0.15") apart.
  • Page 97 AXP640 Shelf Installation Procedure Have the following tools on hand before you begin these steps: standard Phillips screwdriver, nut driver, torque wrench, multimeter, and lugs. 1. Locate the target power input cable’s terminals at the branch circuit or power distribution unit. Open the external circuit breakers that provide DC feed power to the chassis.
  • Page 98: 5.10 Powering Up The System

    AXP640 Shelf Installation 8. Verify that the PEM circuit breakers are in the ON position. 9. Break the tagout or lockout seals on the branch circuit or power distribution unit. 10.Apply power by closing the branch circuit or power distribution unit. The OOS indicator LED will glow solid red and the other LEDs will go dark.
  • Page 99: 5.11 Accessing The System

    Different upgrade image variants are generated as part of the release, but only one file is required for the normal field upgrade process. This file is axp640_fantray-upgrade- x_xx_xxx.hex. As upgrades are released, Emerson will supply the current version of this file. The upgrade process described here uses a script named ipmcUpgrade.sh, which is supplied on shelf managers starting with build 5.3.1.-1.
  • Page 100: 5.12.1.1 Ftm Upgrade Sample Output

    AXP640 Shelf Installation Upgrade Process Steps Follow these steps to upgrade the FTM firmware: 1. Copy the axp640_fantray-upgrade-x_xx_xxx.hex file to the /tmp directory on the active Shelf Manager. The /tmp directory on the shelf manager is mounted to ram; this copy of the file will be deleted on the next reset of the shelf manager.
  • Page 101 STOP SHM ..DONE, SHM IS DOWN ------------ FW IMAGE CHECK ------------ IMAGE FW VERSION ..01.04.006 FW IMAGE ..EMERSON (FanTray IPMC, EMERSON ATCA-BLOWER 644) FIRST IMAGE ..IMC {IMC FLASH} SECOND IMAGE ..NOT PRESENT --------- CALLING UPGRADE TOOL ----------- IPMC Firmware Upgrade Tool Version 1.0...
  • Page 102 IPMC 54(IMC) ..PRESENT IPMC 54(ISC) ..PRESENT IMC IPMBAddr 54, ISC IPMBAddr 54 IPMC TO UPGRADE ..EMERSON FAN TRAY ---------- IPMC FW REVISION ------------ IMC PRESENT, Firmware Version ..01.04.005 ISC PRESENT, Firmware Version ..01.04.005 HOT SWAP STATE ..
  • Page 103: Pem Ipmc Firmware Upgrade

    There is a single IPMC firmware image common to the two PEMs in the AXP640. The PEM IPMCs are assigned IPMB addresses 0x66 and 0x68. The file containing the firmware image is AXP640_DCPEM-upgrade-x_xx_xxx.hex. As upgrades are released, Emerson will supply the current version of this file. AXP640 Installation and Use (6806800M24E)
  • Page 104: 5.12.2.1 Pem Upgrade Sample Output

    AXP640 Shelf Installation Upgrade Process Steps Follow these steps to upgrade the PEM firmware: 1. Copy the AXP640_DCPEM-upgrade-x_xx_xxx.hex file to the /tmp directory on the active Shelf Manager. The /tmp directory on the shelf manager is mounted to ram; this copy of the file will be deleted on the next reset of the shelf manager.
  • Page 105 STOP SHM ..DONE, SHM IS DOWN ------------ FW IMAGE CHECK ------------ IMAGE FW VERSION ..01.04.008 FW IMAGE ..EMERSON (PEM IPMC, EMERSON POWER ENTRY MODULE 644P) FIRST IMAGE ..IMC {IMC FLASH} SECOND IMAGE ..NOT PRESENT --------- CALLING UPGRADE TOOL ----------- IPMC Firmware Upgrade Tool Version 1.0...
  • Page 106 AXP640 Shelf Installation IPMC TO UPGRADE ..EMERSON POWER ENTRY MODULE ---------- IPMC FW REVISION ------------ IMC PRESENT, Firmware Version ..01.04.006 ISC PRESENT, Firmware Version ..01.04.006 HOT SWAP STATE ..M4 IMC UPGRADE IN IPMC(USING ISCAddr 66) ..POSSIBLE...
  • Page 107: 5.12.3 Shelf Manager Firmware Upgrade

    All files should be loaded onto both ShMs using the procedures described here. As upgrades are released, Emerson will supply the current version of these files. Shelf Manager Upgrade Steps The upgrade process involves the following steps.
  • Page 108: 5.12.3.1 Establishing Network Connectivity To The Sam

    If you use the Uboot environment variable netmask1, this subnet mask is set automatically at bootup (setenv netmask1 netmask) 5. Ping the file server containing the Emerson files. You should get a response if the Ethernet cable is connected. 6. Set the environment variable that keeps the front panel Ethernet interface enabled following a reboot.
  • Page 109 /etc/shelfman.conf and /etc/shelfman.conf.sam1500. Normally, these files should be preserved across an upgrade, but on occasion, when Emerson makes a change to the format of the configuration options, you may be instructed to use this option. In this case, you need to re-enter the configuration by editing these files, following the upgrade.
  • Page 110 AXP640 Shelf Installation AXP640 Installation and Use (6806800M24E)
  • Page 111: Fru Installation

    Chapter 6 FRU Installation Overview The following chapters help you to start up and maintain the system: Step Description Installing RTMs, blades, and SAMs This section provides information about how to install and remove RTMs, AdvancedTCA blades, and shelf management alarm modules.
  • Page 112: Module Installation And Removal

    FRU Installation 6.2.1 Module Installation and Removal The RTM can be installed into a powered or nonpowered system. RTM Damage Installing the RTM with other blades than the ones designed for it may damage the RTM and the front blade. Only install the RTM with the correct front blade.
  • Page 113 FRU Installation 4. Ensure that the top and the bottom handles of the RTM are in an outward position by squeezing the lever and the latch together. 5. Insert the RTM into the shelf by placing the top and bottom edges in the card guides of the slot.
  • Page 114 FRU Installation 9. Fully insert the RTM and lock it to the shelf by pressing the two components of the lower and the upper handles together and turning the handles toward the face plate. If your shelf is powered, as soon as the RTM is connected to the front blade, the blue LED is illuminated, and will remain illuminated until both the lower handle of the RTM and the lower handle of the front blade are closed.
  • Page 115 FRU Installation A switched OFF blue LED indicates that the payload of the respective blade or RTM has been powered up and is active. 13. Plug interface cable into face plate connectors, if applicable. Installation Procedure without Installed Front Blade The following procedure describes the installation of the RTM.
  • Page 116 FRU Installation 7. Fully insert the RTM and lock it to the shelf by pressing the two components of the lower and the upper handles together and turning the handles toward the face plate. 8. Tighten both face plate screws on the RTM. 9.
  • Page 117: Removing The Rtm

    FRU Installation Switched off blue LEDs indicate that the payload of the respective blade or RTM has become active. 13. Plug interface cable into face plate connectors, if applicable. 6.2.1.2 Removing the RTM Removal Procedure The following procedure describes the removal of the RTM. It assumes that your system is powered.
  • Page 118 FRU Installation 1. Unlatch the lower handle outward by squeezing the lever and the latch together and turning the handle outward only enough to unlatch the handle from the face plate, that means until you feel a resistance. Do not rotate the handle fully outwards.
  • Page 119: Node Blade Installation And Removal

    FRU Installation 3. Unlatch the upper handle and rotate both handles fully outward. 4. Remove interface cables from face plate connectors, if applicable. 5. Loosen the two RTM face plate screws. 6. Remove the RTM from the slot. 6.2.2 Node Blade Installation and Removal The blade is fully compatible to the AdvancedTCA standard and is designed to be used in AdvancedTCA shelves.
  • Page 120 FRU Installation Installation Procedure The following procedure describes the installation of the blade. It assumes that your system is powered. If your system is unpowered, you can disregard the blue LED and thus skip the respective step. In this case it is a purely mechanical installation. 1.
  • Page 121 FRU Installation 5. Fully insert the blade and lock it to the shelf by squeezing the lever and the latch together and turning the handles towards the face plate. If your shelf is powered, as soon as the blade is connected to the backplane power pins, the blue LED is illuminated.
  • Page 122: Removing The Node Blade

    7. Connect cables to the face plate, if applicable. After the blade has been inserted, you have to ensure that a boot image is either present on the Emerson Embedded Computing switch or on the blade’s hard disk. 6.2.2.2 Removing the Node Blade This section describes how to remove the blade from an AdvancedTCA system.
  • Page 123: Installing And Removing The Shelf Management Alarm Module

    FRU Installation 2. Wait until the blue LED is illuminated permanently, then unlatch the upper handle and rotate both handles fully outward. If the LED continues to blink, a possible reason may be that upper layer software rejects the blade extraction request. Data Loss Removing the blade with the blue LED still blinking causes data loss.
  • Page 124 FRU Installation The following figure shows the face plate of the SAM 640 shelf management alarm module. Figure 6-1 SAM 640 Damage of Circuits Electrostatic discharge and incorrect blade installation and removal can damage circuits or shorten their life. Before touching the blade or electronic components, make sure that you are working in an ESD-safe environment.
  • Page 125: Non-Powered System

    FRU Installation 6.2.3.1 Non-Powered System This section describes the installation procedure for the SAM in non-powered systems. Installation Procedure To install a SAM in a non-powered shelf, proceed as follows: 1. Put on an ESD wrist strap. 2. Connect the strap to the shelf by attaching the front ESD jack. 3.
  • Page 126 FRU Installation Installation Procedure To install a SAM in a powered shelf, proceed as follows: 1. Put on an ESD wrist strap. 2. Connect the strap to the shelf by attaching the front ESD jack. 3. Insert the module into the shelf by placing the top and bottom edges of the board in the card guides of the shelf.
  • Page 127: Unused Slots

    There are filler blades sized for the front and for the RTM slots. When fillers are used, both the front and RTM filler must be in place. Filler blades are available from Emerson. All unused power bay slots should similarly be filled with slot fillers when not in use. Additional power bay slot fillers are available from Emerson.
  • Page 128 FRU Installation Replacing one PEM is done while the other PEM is in operation. Having the PEM located in the shelf is critical to maintaining proper airflow and cooling of the shelf. Steps in which a PEM is removed from a slot and reinserted should be completed within 3 minutes to maintain the shelf within safe operating temperatures.
  • Page 129 FRU Installation Removal Procedure To remove a PEM, refer to this figure and follow the steps. 1. Remove the front bezel by squeezing the retention clasps incorporated into the top corners of the bezel, and rotating the top of the bezel away from the chassis. 2.
  • Page 130: Installation Procedure

    FRU Installation 6. Open the ejector handle and gently pull on the PEM module. You will feel the PEM disconnect from the backplane. 7. Pull the module straight out from the rail guides, about 12 inches. 6.4.3 Installation Procedure To install a power entry module, follow the steps below: If not already removed, remove the front bezel by squeezing the retention clasps incorporated into the top corners of the bezel and rotating the top of the bezel away from the chassis.
  • Page 131: Ac Power Supply Unit (Psu)

    FRU Installation 9. Verify that the PEM LED has changed from red to solid green. The PEM is now operational. Reattach the bezel. To attach the bezel, place the bottom of the bezel on the mounting hooks on the bottom of the chassis. Rotate the top of the bezel towards the chassis until the bezel retention latches are secured into the chassis.
  • Page 132 FRU Installation To remove an AC PSU, refer to the following figure and follow these steps: Figure 6-2 AXP640 PSU 1. If not already removed, remove the front bezel by squeezing the retention clasps incorporated into the top corners of the bezel and rotating the top of the bezel away from the chassis.
  • Page 133: Ac Psu Installation Procedure

    FRU Installation 6.5.2 AC PSU Installation Procedure If not already removed, remove the front bezel by squeezing the retention clasps incorporated into the top corners of the bezel and rotating the top of the bezel away from the chassis. 2. Align the AC PSU with the guide rails on the power bay that the PSU will be inserted into.
  • Page 134 FRU Installation When an FTM is taken out of operation, the system manager will compensate for the loss by increasing the speed of the remaining fans. Please read the following caution before replacing any of the FTMs. Fans may continue to rotate after power is removed. Be careful to keep fingers away from the bottom of the FTM enclosure.
  • Page 135: Removing An Ftm

    FRU Installation 6.6.1 Removing an FTM Removal Procedure Follow these steps and refer to the figures to remove an FTM from the shelf. 1. Loosen the four chassis retention screws located at each corner of the module. Figure 6-3 AXP640 FTM 2.
  • Page 136: Installing An Ftm

    Visually inspect filters for tears or rips. Do not reinstall a torn filter as it will be ineffective in trapping particulates and will interrupt air flow distribution. To maintain safety certification, use only Emerson approved fan filters. You can order replacement fan filters (part number RAF640) by contacting your Emerson sales representative. For detailed information on filter...
  • Page 137: Figure 6-4 Position Of The Fan Filter

    FRU Installation Figure 6-4 Position of the Fan Filter 4. Replace the filter frame onto the bezel to secure the filter media. 5. Reattach the bezel by placing the bottom of the bezel on the mounting hooks on the bottom of the chassis. Rotate the top of the bezel towards the chassis until the bezel retention latches are secured into the chassis.
  • Page 138 FRU Installation AXP640 Installation and Use (6806800M24E)
  • Page 139: Shelf Management Alarm Module

    Chapter 7 Shelf Management Alarm Module Overview This chapter describes the AdvancedTCA Shelf Management Alarm Module, hereafter known as the SAM, which consists of the Shelf Management Controller (ShMC) and the Shelf Management Mezzanine Module (ShMM) which installs on the carrier blade. Two SAMs are installed into two dedicated shelf manager slots located at the front right of the AXP640, 6 slot shelf.
  • Page 140: Features

    Shelf Management Alarm Module Support for the Command Line Interface (CLI) to access shelf information for: — Shelf blade population — List of sensors and sensor values — Sensor threshold settings — System events — Shelf health Control of chassis cooling management (fan levels) Features The SAM 640 is based on the Pigeon Point Systems ShMM-1500R and Freescale MPC8343 System On a Chip (SOC).
  • Page 141 Shelf Management Alarm Module interfaces for hardware redundancy, hot swap and carrier ID, plus the ATCA Watchdog and a high-speed serial interface for an alternate software redundancy interface between peer ShMM-1500Rs. Three general-purpose I C interfaces (one with limitations) for access to on-carrier devices, such as hardware monitors and the Telco Alarm interface User SEEPROM External interrupt inputs...
  • Page 142: Sam Diagram And Face Plate Layout

    Shelf Management Alarm Module SAM Diagram and Face Plate Layout Figure 7-1 shows a block diagram of the overall SAM architecture and Figure 7-2 on page 143 shows the face plate layout. Figure 7-1 Block Diagram of SAM The SAM has these interfaces: Four 10/100Base-T Ethernet links —...
  • Page 143: Figure 7-2 Sam 640 Face Plate

    Shelf Management Alarm Module One Ethernet link, failover management status signals, and one IPMB branch or segment to the other SAM Radial IPMB links for up to 20 modules (16 blades, 2 fan trays, and 2 PEMs) Face plate interfaces that include 10/100Base-T Ethernet, and RS232 serial console, and Telco alarm status LEDs Interface to Telco Alarm connector located on the rear side of the shelf The SAM provides the face plate LEDs listed in the following table.
  • Page 144: Functional Description

    Shelf Management Alarm Module Functional Description The SAM has a high-density 220 pin socket for the shelf management mezzanine (ShMM) device and front-panel connectors for the serial console, Ethernet, and Telco alarm signals of the mezzanine. The dual-IPMB interface from the mezzanine is connected to the dual IPMBs in the backplane.
  • Page 145: Master-Only I2C Bus

    Shelf Management Alarm Module 7.4.3 Master-Only I C Bus The SAM provides a number of I C devices using the master-only I C bus of the shelf manager mezzanine. The master-only I C bus is used internally on the mezzanine for the AC PSU and EEPROM devices.
  • Page 146: Hot Swap Led

    Shelf Management Alarm Module 7.4.5.1 Hot Swap LED The SAM provides a blue hot swap LED. This LED indicates when it is safe to remove the SAM from a live shelf. Table 7-3 Hot Swap LED States State Condition The SAM is not ready to be removed/disconnected from the shelf Blue The SAM is ready to be removed/disconnected from the shelf Long-blink...
  • Page 147: Management And Control

    Shelf Management Alarm Module Management and Control This section gives a general description of the role of the on-board I C devices and how management, control, and redundancy is handled by the SAM. Detailed information on sensors can be found in the AXP1440/AXP1620 Subsystem IPMI Programmer’s Reference. 7.5.1 Hardware Monitoring and Control The hardware monitoring and control functions implemented by the AXP640 are provided by...
  • Page 148 Shelf Management Alarm Module The deltaT set point is calculated as follows: Set Point Inlet Air Temperature For ambient air temperatures at or below 25°C (default T1), the deltaT set point is set to 20°C (default S1). For ambient air temperatures at or above 55°C (default T2), the deltaT set point is set to 10°C (default S2).
  • Page 149: Redundancy Control

    Shelf Management Alarm Module Using the above algorithm, at 40°C ambient, the cooling algorithm adjusts the fan speeds to maintain a deltaT rise in temperature at 15°C. Table 7-5 Cooling Budget Ambient Temperature Temperature Rise 25°C Delta T = 20° C 40°C Delta T = 15°...
  • Page 150 Shelf Management Alarm Module Cross connected redundant ShMM-1500R status 1 input (SHMM_STATUS1_R) and output (SHMM_STATUS1_L) Active output (ACTIVE#) that can be used on the ShMM-1500R carrier to enable interfaces that must be exclusively driven by the active ShMM-1500R Bi-color status LED The cross-connected ShMM-1500R status signals are asynchronous serial bit streams that are transmitted to the peer-ShMM by the FPGA and communicate the following information: Health status, Switchover Requests, PRES_R state, Active state, watchdog timer status, parity...
  • Page 151: Hri Protocol

    Shelf Management Alarm Module The FPGA device contains a built-in CRC error checker for detecting soft errors in the configuration data. When a CRC error is detected the signal LATCH_CRC_ERROR is set active by the ShMM-1500R CRC error detection circuit, which immediately sets the ShMM_STATUS[0:1]_L and ACTIVE# signals high.
  • Page 152: Ethernet Signals

    Shelf Management Alarm Module 7.5.2.3 Ethernet Signals The ShMM1500R provides two 100BaseT Ethernet ports, identified within the Linux environment as eth0 and eth1.The eth0 port is cross-connected to the eth0 port on the other SAM to provide a dedicated high-speed inter-SAM link for the exchange of status and configuration details.
  • Page 153: Figure 7-4 Interhub Slot And Shelf Manager Connectivity

    Shelf Management Alarm Module The default state of the Ethernet switch is not to forward packets between ports. The correct switch configuration for normal operation is to allow ingress from ports 1, 2 and 3 to port 4 and to allow egress from port 4 to ports 1, 2 and 3. With the exception of routing a port to itself, all other routes are blocked.
  • Page 154: Switchover Signals

    Shelf Management Alarm Module 7.5.3 Switchover Signals A switchover takes place when the Standby SAM determines that the Active SAM is no longer operational. The signs of this are: The REMOTE_HEALTHY or REMOTE_PRESENT changes to FALSE. This indicates that the peer SAM is no longer healthy or present The TCP connection between the Active and the Standby SAMS closes.
  • Page 155: Telco Alarm Leds

    Shelf Management Alarm Module 7.6.1 Telco Alarm LEDs These LEDs are used to indicate the presence of the critical, major, and minor alarms. When a LED is lit, the respective alarm is active. A blinking LED signals an alarm cut-off state. 7.6.2 Telco Alarm Interface The alarm connection, which is a standard DB-15 connector located on the upper right side of...
  • Page 156: Hot Swap Interface

    Shelf Management Alarm Module Hot Swap Interface The SAM provides a hot swap interface allowing the SAM to be replaced without powering down the shelf. The hot swap interface is implemented using the shelf manager mezzanine CPLD device. The interface is composed of three components: Screw activated faceplate switch Presence signal indicating that the SAM is fully seated in its backplane connector HS LED to indicate safe to remove state...
  • Page 157 Shelf Management Alarm Module When the rupgrade_tool utility is used to perform a reliable firmware upgrade operation on the Shelf Manager, the flash bank that is currently not active is programmed with the new images, the processor is reset, and the newly programmed flash bank is selected. If the new firmware fails to load or execute properly, the Shelf Manager automatically resets and reverts to the previous flash bank.
  • Page 158 Shelf Management Alarm Module /dev/mtdblock7: Image Name: Linux-2.4.25 Created: Thu Mar 27 21:33:51 2008 Image Type: PowerPC Linux Kernel Image (gzip compressed) Data Size: 793096 Bytes = 774.51 kB = 0.76 MB Load Address: 0x00000000 Entry Point: 0x00000000 /dev/mtdblock9: Image Name: sentry.shmm1500 RFS Ramdisk Imag Created: Thu Mar 27 21:41:21 2008...
  • Page 159: Related Documentation

    The publications listed below are referenced in this manual. You can obtain electronic copies of Emerson Network Power - Embedded Computing publications by contacting your local Emerson Sales Office. For released products, you can also visit our Web site for the latest copies of our product documentation.
  • Page 160: Table

    Related Documentation Table A-2 Related Specifications (continued) Document Title and Source Publication Number IEEE Standard for Local Area Networks: Carrier Sense Multiple Access with IEEE 802.3 Collision Detection (CSMA/CD) Access Method and Physical Layer March 2002 Specifications Institute of Electrical and Electronics Engineers, Inc. IEEE Amendment 1: Media Access Control parameters, Physical Layers, IEEE 802.3ae and Management Parameters for 10Gb/s Operation...
  • Page 161: Safety Notes

    Emerson intends to provide all necessary information to install and handle the product in this manual. Because of the complexity of this product and its various uses, we do not guarantee that the given information is complete.
  • Page 162 Safety Notes The product has been tested and found to comply with the limits for a Class A digital device in this system, pursuant to part 15 of the FCC Rules, EN 55022 Class A respectively. These limits are designed to provide reasonable protection against harmful interference when the product is operated in a commercial, business or industrial environment.
  • Page 163 Safety Notes System Installation System Damage To avoid system damage verify that the system environment meets the environmental and power requirements given in this manual before installing the system. Before you begin to set up and cable your new system, consider these guidelines: Restricted access area: Install the system only in a restricted access area.
  • Page 164 Safety Notes Personal Injury or System Damage The system is supplied by a TNV2 voltage. This voltage is considered hazardous. Make sure that the power supply meets the local safety standards. System Overheating Inproper cooling leads to blade damage. To ensure proper cooling always operate the system in a horizontal position. Furthermore, keep clear at least 6 cm adjacent to the cooling vents on the chassis front and back side.
  • Page 165 Safety Notes Electrical Hazard The caution label on the system's rear near the grounding studs shows that you have to create an earth connection because there may be a high leakage current which is considered as hazardous. High leakage current can cause injuries. Therefore, it is essential that you create an earth connection before connecting the PEM to a telecommuncation network.
  • Page 166 Safety Notes Damage of RTM and Front Blade Removing the RTM from the system while the playload of the front blade is powered up may damage the front blade and RTM. Whenever removing the RTM from the system, you have to power down the playload of the front blade first.
  • Page 167 To guarantee proper airflow through the system, the air filter has to be replaced at least every six months. Emerson recommends to replace the air filter every 90 days. Filter replacement frequency depends on the environment the system is subjected to.
  • Page 168 Safety Notes This equipment is designed to permit the connection of the earthed conductor of the DC supply circuit to the earthing conductor at the equipment. If this connection is made, all of the following conditions must be met: This equipment shall be connected directly to the DC supply system earthing electrode conductor or to a bonding jumper from an earthing terminal bar or bus to which the DC supply system earthing electrode conductor is connected.
  • Page 169 Safety Notes Injuries or Short Circuits Blade or Power Supply In case the ORing diodes of the blade fail, the blade may trigger a short circuit between input line A and input line B so that line A remains powered even if it is disconnected from the power supply circuit (and vice versa).
  • Page 170 The cabling should follow existing cable paths using existing or similar cable fastenings. Never change the system's cabling as delivered by Emerson. Check proper function of the system after cabling extensions. To avoid injuries always ensure that cables are securely installed so that nobody can trip over them.
  • Page 171 Safety Notes Cable Damage Folding the fiber cable damages the cable and inhibits the data transmission. Therefore, make sure you do not fold the cable. RJ-45 Connector System Damage RJ-45 connectors on blades are either twisted-pair Ethernet (TPE) or E1/T1/J1 network interfaces.
  • Page 172 Safety Notes Always use the same type of battery as is installed and make sure the battery is installed as described in the user manual of the blade. Always dispose of old batteries according to your country's legislation. Environment Environmental Always dispose of used blades, system components and RTMs according to your country’s legislation and manufacturer’s instructions.
  • Page 173: Sicherheitshinweise

    Anwendungen, lebenserhaltenden Geräten oder in Flugzeugen verwendet werden. Einbau, Wartung und Betrieb dürfen nur von durch Emerson ausgebildetem oder im Bereich Elektronik oder Elektrotechnik qualifiziertem Personal durchgeführt werden. Die in diesem Handbuch enthaltenen Informationen dienen ausschließlich dazu, das Wissen von Fachpersonal zu ergänzen, können dieses jedoch nicht ersetzen.
  • Page 174 Sicherheitshinweise Allgemein Verletzungsgefahr An der Rückseite des Systems befinden sich spitze Stifte, an denen Sie sich verletzen können. Seien Sie vorsichtig im Umgang mit dem System. Das Produkt wurde getestet und erfüllt die für digitale Geräte der Klasse A gültigen Grenzwerte gemäß...
  • Page 175 Sicherheitshinweise Das Produkt ist eine Einrichtung der Klasse A gemäß dem Standard des Voluntary Control Council for Interference von Information Technology Interference (VCCI). Wird das Produkt in Wohngegenden betrieben, können Störungen im Hochfrequenzbereich auftreten. In einem solchen Fall ist der Benutzer verpflichtet, entsprechende Gegenmaßnahmen zu ergreifen. Das Produkt ist für den Einsatz in Netzwerken mit gemeinsamem Potentialausgleich oder mit isoliertem Potentialausgleich geeignet.
  • Page 176 Sicherheitshinweise Beschädigung des Systems Die Gebäude-internen Schnittstellen ("intra-building ports" per GR-1089-CORE) der Geräte oder Baugruppen sind nur für gebäudeinterne Verkabelung vorgesehen. Die Schnittstellen sind als Typ 2 oder Typ 4 definiert (wie in GR-1089-Core beschrieben) und erfordern eine Isolation zu Leitungen außerhalb des Gebäudes. Die Gebäude-internen Schnittstellen dürfen keine elektrisch leitende Verbindung zu Leitungen außerhalb des Gebäudes haben.
  • Page 177 Sicherheitshinweise Verletzungsgefahr und Beschädigung des Systems Wenn die Gewichte im Schaltschrank ungleich verteilt sind, kann der Schaltschrank umkippen. Bauen Sie das System deshalb ganz unten im Schrank ein, wenn es das einzige System im Schrank ist. Wenn mehrere Systeme in einen Schrank eingebaut werden sollen, plazieren Sie das schwerste System ganz unten und die leichteren weiter oben.
  • Page 178 Sicherheitshinweise Hoher Ableitstrom kann zu Verletzungen führen. Stellen Sie deshalb vor Anschluss des Systems an ein Telekommunikationsnetz unbedingt eine Erdungsverbindung her. Beschädigung des Systems Falsche Jumper-Einstellungen können dazu führen, dass das System nicht mehr funktioniert. Ändern Sie deshalb nie die Einstellungen der Jumper. Board und RTM Installation Beschädigung des Boards Berühren Sie das Board oder elektrische Komponenten in einem nicht ESD-geschützten...
  • Page 179 Sicherheitshinweise Beschädigung des RTMs Fehlerhafte Installation kann zu einer Beschädigung des RTMs führen. Verwenden Sie die Handles, um das RTM zu installieren/deinstallieren. Auf diese Weise vermeiden Sie, dass die Frontblende oder die Platine deformiert oder zerstört werden. Beschädigung des RTMs oder Boards Das System wird beschädigt, wenn die RTMs nicht zu den von vorne in dem System installierten Boards passen.
  • Page 180 Systemteilen führen. Um einen reibungslosen Luftstrom durch das System zu gewährleisten, sollten Sie den Luftfilter spätestens alle sechs Monate austauschen. Emerson empfiehlt, die Lüfter alle 90 Tage auszutauschen. Wie häufig Sie die Filter austauschen müssen, hängt von der Umgebung ab, in der das System betrieben wird.
  • Page 181 Sicherheitshinweise werden als in einer sauberen Umgebung. Prüfen Sie den Filter regelmäßig bis Sie eine Vorstellung davon haben, wie oft der Filter gereinigt werden muss. Erstellen Sie aufgrund Ihrer Beobachtungen einen Reinigungsplan und protokollieren Sie jede Reinigung oder jeden Austausch des Filters. Überhitzung des Systems Wenn Sie die Geschwindigkeit der Lüfter reduzieren, steigt die Systemtemperatur an.
  • Page 182 Sicherheitshinweise Austausch von PEMs Verletzungsgefahr durch Stromschlag und Verbrennungen Berühren metallische Gegenstände an Händen, Handgelenken oder am Hals die Input Terminals der PEMs, kann dies zu extremen Verletzungen, wie zum Beispiel Verbrennungen oder Amputationen führen. Tragen Sie bei der Arbeit mit dem System keine metallischen Gegenstände an Ihren Händen oder Armen und lassen sie keine metallischen Gegenstände um Ihren Hals hängen.
  • Page 183 Sicherheitshinweise Verkabelung/Kabelführung Verletzungsgefahr Verändern Sie nie die von Emerson ausgelieferte Verkabelung des Systems. Stellen Sie sicher, dass die Verkabelung schon existierenden Kabelführungen folgt und bestehende oder ähnliche Befestigungen verwendet. Überprüfen Sie nach der Erweiterung der Verkabelung, ob das System ordnungsgemäß arbeitet.
  • Page 184 Sicherheitshinweise Das System darf über die TPE Stecker nur mit einem Sicherheits-Kleinspannungs- Stromkreis (SELV) verbunden werden. Bei Fragen wenden Sie sich an Ihren Systemverwalter. Laser Verletzungsgefahr Wenn sich an der Rückseite Ihres Systems ein Aufkleber mit der Aufschrift CLASS 1 LASER PRODUCT befindet, beeinhaltet das System ein Bauteil mit einem Laser.
  • Page 185: Index

    Index connectivity between zones connectivity, PEMs Abbreviations connectors air filter maintenance backplane air filter, storing SAM1500 air filters Control Air flow Noise airflow controller application software upgrades shelf management architecture, SAM1500 conventions Cooling cooling backplane failure, troubleshooting connectivity cooling output description CPIO extension functional layout...
  • Page 186 Index Filter IPMI network Replacement frequency filter, storage filters for FTMs kits, mounting brackets filters, cleaning firmware upgrade Frame Closed Blue frame release rack LEDs FRU information of components behavior face plate, SAM air filters face plate, SAM1500 FTM PCB FTM, see fan tray module logical slot numbers logical slots and physical slots...
  • Page 187 Index IPMC circuitry voltage PEM connectivity, diagram serial interface, SAM PEM cooling shelf description PEM, see power entry module shelf FRU, IPMI FRU commends physical slot numbers shelf management physical slots and logical slots shelf management controller PICMG compliance shelf management mezzanine module Platform shelf management software power entry module, description...
  • Page 188 Index voltage sensors Zone 1 description voltages, power supply Zone 2 description Zone 3 description AXP640 Installation and Use (6806800M24E)
  • Page 190 Precision Cooling Surge & Signal Protection Emerson, Business-Critical Continuity, Emerson Network Power and the Emerson Network Power logo are trademarks and service marks of Emerson Electric Co. All other product or service names are the property of their respective owners.

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