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Sealey VS5125 Instructions Manual

Setting and locking kit - vag 1.8tfsi - 2.0tfsi petrol chain drive
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Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE
PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY
AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY
Refer to
Wear eye
instruction
protection
manual
 WARNING! Wear approved eye protection. Wear appropriate
Personal Protective Equipment. A full range of Personal Protective
Equipment is available from your Sealey dealer.
 WARNING! Ensure that Health & Safety, Local Authority
Regulations and general workshop practice Regulations are
adhered to when using tools.
DO NOT use tools if damaged.
 Maintain tools to ensure that they are in an adequate condition for
safe use and optimum performance.
 Ensure that a vehicle that has been raised by a jack is adequately
supported. Use axle stands.
 Wear suitable clothing to avoid snagging. DO NOT wear jewellery.
Tie back long hair.
 Account for all tools, parts and components being used. DO NOT
leave these in or near the engine. Return tools to suitable storage
after use.
 These Instructions are provided as a guide only.
 Always refer to the vehicle manufactures' service instructions or a
proprietary manual to establish the correct procedure and data.
 WARNING! The warnings, cautions and instructions in this manual
cannot cover all possible conditions and situations. The
Operator/ user must apply caution and common sense (good
practical sense).
 WARNING! Incorrect or out of phase camshaft timing can result in
contact between the valve head and the piston crown.
This will cause damage to the engine.
2. INTRODUCTION
Setting and locking kit that fits a wide range of VAG group 1.8 & 2.0 petrol engines. Includes essential tooling required to remove the camshaft
adjuster valves and a useful crankshaft pulley holding tool. Some applications and repair operations will require additional tooling.
3. CONTENTS
Item Part No.
Description
1
VS5125-01
Crankshaft Pulley Holding Tool
2
VS5125-02
Crankshaft Spacer Bush
3
VS5125-03
Camshaft Control Valve Tool
4
VS5125-04
Camshaft Control Valve Tool
5
VS5125-05
Camshaft Control Valve Tool
6
VS5125-06
Camshaft Locking Tool
7
VS5125-07
Chain Tensioner Locking Pin
8
VS5125-08
Auxillary Belt Tensioner Locking Pin
© Jack Sealey Limited
INSTRUCTIONS FOR:
SETTING AND LOCKING KIT - VAG
1.8TFSI - 2.0TFSI PETROL CHAIN DRIVE
VS5125
MODEL No:
OE Refs.
Associated Tools
T10355
AK9634M
T10368
VSE2515
T10352
VSE5852
T10352/1
T20208
T40011
T40267
Original Language Version
Description
Mini Dial Gauge
Petrol TDC Position Tool
Service Position Front End Support Guide Set
VS5125
Issue: 3 - 22/03/17
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Summary of Contents for Sealey VS5125

  • Page 1 VS5125 MODEL No: Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions, and properly maintained, give you years of trouble free performance. IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED.
  • Page 2 5.1.2. Detach and move the front panel to its service position to allow access to crankshaft pulley and the timing chain covers. 5.1.4. Remove the upper timing chain cover. Original Language Version © Jack Sealey Limited VS5125 Issue: 3 - 22/03/17...
  • Page 3 5.1.6. Using VS5125-01 Crankshaft Pulley Holding Tool, rotate the engine in the normal direction of rotation until the mark on the crankshaft pulley is aligned with the mark on the lower timing chain cover.
  • Page 4 & camshafts. 5.2.2. Using the appropriate tool from VS5125-03, -04 or- 05, Camshaft Control Valve Tools, remove the control valve from the Inlet camshaft. WARNING! The control valve has a LEFT HAND THREAD.
  • Page 5 5.2.6. Using VS5125-01 as a counterhold, release the central bolt of the crankshaft pulley. DO NOT remove the crankshaft pulley at this stage. ▲ IMPORTANT! When the crankshaft pulley central bolt is removed, the crankshaft sprocket is not positively retained on the crankshaft.
  • Page 6 5.2.11. Compress the oil pump drive chain tensioner and retain in 5.2.13. Check for elongation of the timing chain. If the timing chain position using VS5125-07 Chain Tensioner Locking Pin. has maximum permitted elongation then it MUST be replaced. 5.2.12. Remove the oil pump drive chain tensioner and detach the pump drive chain from the crankshaft sprocket.
  • Page 7 5.2.18. Fit VS5125-06 Camshaft Locking Tool on the camshafts, sprockets. retain in position using one of the bolts from the bearing saddle.
  • Page 8 20Nm. Remove VS5125-07 Chain Tensioner Locking Pin to apply tension to the chain. 5.2.22. Remove VS5125-07 Chain Tensioner Locking Pin to apply tension to the chain. Ensure that the non-return block and retaining clip are fitted to the tensioner and operating correctly, it should not be possible to fully compress the tensioner.
  • Page 9 ▲ IMPORTANT! The cover must be fitted within 5 minutes of 5.2.33. Using VS5125-01 Crankshaft Pulley Holding Tool as a applying the sealant. DO NOT apply more sealant than counterhold, tighten the crankshaft pulley central bolt to a specified, excess sealant can damage engine components.
  • Page 10 5.3.6. Align the timing mark (dot) of the inlet side balance shaft sprocket with the mark of the idler sprocket. 5.3.9. Fit the balance shaft chain onto the crankshaft sprocket. Original Language Version © Jack Sealey Limited VS5125 Issue: 2 - 16/06/16...

  • Page 11: Environmental Protection

    NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice. IMPORTANT: No liability is accepted for incorrect use of this product. WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim. Sole UK Distributor, Sealey Group, www.sealey.co.uk 01284 757500 Kempson Way, Suffolk Business Park, Bury St.