ABB ACS 600 Hardware Manual
  1. Manuals
  2. Brands
  3. ABB Manuals
  4. DC Drives
  5. ACS 600
  6. Hardware manual

ABB ACS 600 Hardware Manual

Ac drives us supplement
Hide thumbs Also See for ACS 600:
Table of Contents

Quick Links

Hardware Manual Supplement
ACS 600
ACS 601/604/607 AC Drives US Supplement
Table of Contents
loading

Related Manuals for ABB ACS 600

Summary of Contents for ABB ACS 600

  • Page 1 Hardware Manual Supplement ACS 600 ACS 601/604/607 AC Drives US Supplement...
  • Page 3 ACS 601/604/607 US Supplement Hardware Manual Supplement ACS600-US-04S 3AUA489002B5071 R0101 REV C EFFECTIVE: 11/12/2001 SUPERSEDES: 12/15/98  2001 ABB Inc. All Rights Reserved.

  • Page 5: Table Of Contents

    Table of Contents Safety Instructions ............iii Warnings and Notes .
  • Page 6 Cooling Air Flow Requirements ........A-13 Dimensions and Weights .

  • Page 7: Safety Instructions

    Safety Instructions Overview This chapter states the safety instructions which must be followed when installing, operating and servicing the ACx 600. If neglected, physical injury and death may follow, or damage may occur to the AC drive, the motor and driven equipment. The material in this chapter must be studied before attempting any work on, or with, the unit.
  • Page 8 Safety Instructions These safety instructions are intended for all work on the ACx 600. In Installation and addition to the instructions given below, there are more safety Maintenance Safety instructions on the first pages of the appropriate hardware manual. WARNING! All electrical installation and maintenance work on the ACx 600 should be carried out by qualified electricians.

  • Page 9: Supply Connections

    EMC filter capacitors before connecting the ACx 601 to an ungrounded power system. For detailed instructions on how to do this, please contact your local ABB distributor. It is not allowed to install an ACx6x4/6x7 with EMC filter options to...

  • Page 10: Ground Fault Protective Function

    EMC filter of the ACx 600 which may cause danger or damage to the unit. Disconnect the EMC filter capacitors before connecting the ACx 600 to ungrounded systems. For detailed instructions on how to do this, please contact your local ABB distributor. Ground Fault...

  • Page 11: Motor Connections

    Safety Instructions The ACx 600 ground terminals should not be connected in series in case of a multiple installation. Incorrect grounding can cause physical injury, death or equipment malfunction and increase electromagnetic interference. Motor Connections WARNING! Operation is not allowed if the motor nominal voltage is less than one half of the ACx 600 nominal input voltage, or the motor nominal current is less than 1/6 of the ACx 600 nominal output current.
  • Page 12 The following table lists the insulation requirements for motors used with ACx 600 AC drives. Nominal Motor Type Motor Insulation Requirement AC Line Voltage < 500 V ABB Motors Standard insulation system (manufactured 525 V < V ≤690 V Standard insulation and dv/dt filter from beginning of...

  • Page 13: Power Factor Correction Capacitors

    Safety Instructions Without Filter Below is a diagram of V and dv/dt as a function of cable length when no dv/dt filter is used. 4 ,5 3 ,5 2 ,5 1 ,5 dv/dt / (kV/µs) 0 ,5 1 00 1 50 2 00 2 50 3 00...

  • Page 14: Output Contactors

    Safety Instructions Power factor correction capacitors in parallel with the ACx 600 three phase input can be problematic. Contact factory if questions arise. Output Contactors If a contactor is used between the output of the ACx 600 and the motor with DTC control mode selected, the output voltage of the ACx 600 must be controlled to zero before the contactor is opened: ACx 600 units via parameter 21.3, choose COAST.
  • Page 15 Safety Instructions CAUTION! Do not fasten the ACx 600 by riveting or welding. WARNING! The cooling air flows and space requirements must be fulfilled. Special attention must be paid to cooling if units are installed in confined spaces and user defined cabinets. 601/604/607 US Supplement...
  • Page 16 Safety Instructions 601/604/607 US Supplement...

  • Page 17: Chapter 1 - Introduction

    Hardware Manuals. The information contained in this manual is: • specific to 200 to 240 VAC product as well as 380-500 V product distinguished by digit 11 in the ACS 600 type code being designated as a 4. The information in the manual takes precedent over any contradictory data found in any other user manual.

  • Page 18: Related Publications

    Chapter 1 – Introduction In addition to this manual the ACx 601/604/607 AC drive user Related Publications documentation includes the following publications: • ACx 601 or ACx 604/607 Hardware Manual • ACx 600 Firmware Manual • ACx 600 DriveWindow User’s Manual (optional) •...

  • Page 19: Acx 600 Type Code

    Chapter 1 – Introduction ABB Industry Oy U1 3-380...500V U1 3-380...480V U2 3-0...U1 U2 3-0...U1 *1983509999* I1n/I1nsq 168/198A I1hd/I1n 143/184A Serno I2n/I2nsq 164/193A I2hd/I2n 141/180A f1 48...63Hz f1 57...63Hz f2 0...300Hz f2 0...300Hz 000C150001 ACS60101405... ACS60101404... IEC Ratings NEMA Ratings...

  • Page 20: Inquiries

    Inquiries Any inquiries about the product should be addressed to the local distributor or ABB representative, quoting the type code and the serial number of the unit. If the local ABB representative cannot be contacted, inquiries should be directed to the address and phone numbers on the back cover of this manual.

  • Page 21: Appendix A - Acs/Acc 600 Technical Data

    Appendix A – ACS/ACC 600 Technical Data Drive Output Ratings Below are the Nema ratings for ACS/ACC 600 drives with nominal 240 and 460 volt 50 Hz and 60 Hz supplies. ACx = ACS/ACC. Symbols are described in the following the table. Normal Use Heavy-duty Use Duty Cycle...
  • Page 22 Appendix A – ACS/ACC 600 Technical Data Current ratings are for operation up to 1000m (3300 ft) Note 1: The maximum allowed motor shaft power is limited altitude and 40°C(104°F) ambient temperature (35° C/95°F to 1.5 · P . If the limit is exceeded, the motor torque and for models ACx 601-0025-2, ACx 601-0050-2 and ACx 601- the I 2 s current is automatically restricted.

  • Page 23: Output Current Derating For High Ambient Temperature

    Appendix A – ACS/ACC 600 Technical Data Symbols Used in Rating Table Normal use (10% overload capacity): Heavy-duty use (50% or 100% overload capacity): rated RMS output current rated RMS output current short term rms overload current (allowed rms overload current (allowed for one 2Nmax 2hdmax for one minute every 10 minutes).
  • Page 24 Appendix A – ACS/ACC 600 Technical Data For IP 54 enclosures with Normal Use: Below +40 ° C: Locate the pertinent drive type code in the Derate Table to determine the curve number to apply. Find the ambient temperature at the bottom of the Derate Curves. Follow this temperature up vertically to where it meets the applicable curve number.

  • Page 25: Diagram

    Appendix A – ACS/ACC 600 Technical Data Output Ratings table. No derating is required. Diagram Output current for ACS/ACC 601 with degree of protection IP 54 and with ambient temperature from 25 ° C (77 ° F) to 40 ° C (104 ° F) is presented in the diagram below.

  • Page 26: Output Current Derating For High Altitude

    1% for every additional 100 m (300 ft.). If the installation site is higher than 2000 m (6600 ft.) above sea level, please contact your local ABB distributor or office for further information. For Heavy Duty Use, apply the I current given in the rating table up to 2000 m (6600 ft.).

  • Page 27: Temperature Derating For High Altitude

    Appendix A – ACS/ACC 600 Technical Data Temperature Derating When the altitude of the installation site exceeds 1000 m (3300 ft.) For High Altitude above sea level, the rated ambient temperature can be decreased as an alternative to decreasing the rated output current. Use curve 2 for models ACx 601-0025-2, ACx 601-0050-2 and ACx 601-0070-2 when they are in IP54 enclosures.

  • Page 28: Fuses

    Appendix A – ACS/ACC 600 Technical Data Recommended input fuse ratings of the ACS/ACC 601 are below. Fuses minimum rated current in amperes, maximum clearing I t value, rated voltage in volts. Only ultra rapid fuses guarantee proper protection for the rectifier semiconductors. Fuses ACx 600 Clearing...

  • Page 29: Cable Entries

    Appendix A – ACS/ACC 600 Technical Data Power and motor cable terminal sizes and tightening torques for the Cable Entries ACS/ACC 601 with cable diameters accepted by the rubber glands are given below. All power wiring must be rated for 60 °C minimum U1,V1,W1 / U2,V2,W2 Ground (PE) Cable Ø...
  • Page 30 Appendix A – ACS/ACC 600 Technical Data Grounding AC Line Terminals Motor Terminals Cabinet Terminals (Frame) ACx 604/607 U1,V1,W1 U2,V2,W2 Type Codes Grounding Lbs/ Lbs/ Lbs/ 2 2) ACx 604-0120-4 1x(10-120) 22/30 1x(10-120) 22/30 41 mm 22/30 ACx 604-0140-4 #0000 #0000 (R7) ACx 604-0120-2...

  • Page 31: External Control Connections (Nioc

    Appendix A – ACS/ACC 600 Technical Data External control connections of ACx 600 with US standard application External Control software (Factory Macro) are below. External control connections are Connections (NIOC) different with other application macros and softwares (see Firmware Manual). Programmable I/O Factory Settings VREF...

  • Page 32: Heat Dissipation Requirements

    Appendix A – ACS/ACC 600 Technical Data Heat DIssipation ACx 601/4/7 drives are self-cooled. The table below gives the heat Requirements dissipated into the hot air exhausted from the drives. If the drives are installed in a confined space, the heat must be removed from the area by ventilation or air conditioning equipment.

  • Page 33: Cooling Air Flow Requirements

    Appendix A – ACS/ACC 600 Technical Data Cooling air flow requirements are given below. Cooling Air Flow Requirements Flow Flow ACx 600 Type Code /min ACx 601-0003-2 ACx 601-0005-2 ACx 601-0006-4 ACx 601-0009-4 ACx 601-0011-4 ACx 601-0006-2 ACx 601-0009-2 ACx 601-0016-4 ACx 601-0020-4 ACx 601-0025-4 ACx 601-0030-4...

  • Page 34: Dimensions And Weights

    ACx 600 Height Width Depth Weight ACx 601 Type Code mm/in mm/in mm/in kg/lb ACx 601-0003-2 ACS 600 ACx 601-0005-2 ACx 601-0006-2 ACx 601-0009-2 420/16.5 220/8.7 292/11.5 14/31 ACx 601-0006-4 AC T PA R FU NC D R I VE...

  • Page 35: Input Power Connection

    For ACx 601-0003-2 to ACx 601-0016-2, if the motor cable length exceeds 70 meters (230 ft.), an ABB representative should be consulted. Bearings of motors larger than 90 kW (125 Hp): Insulated bearing at non-driven end is recommended.

  • Page 36: External Control Connections

    0 to 20 mA, R analog input is that the ground potential ACS 600: One Programmable Differential of the device or Voltage Input: ACS 600: 0 (2) to 10 V, R > transmitter sending 200 kΩ an analog signal ACC 600: One Differential Voltage Input: 0 can differ up to ±...
  • Page 37 Internal Supply For Digital Inputs (+24 VDC): Short circuit proof, group isolated Isolation Test Voltage: 500 VAC, 1 minute Input Updating Time: 12 ms (ACS 600), 44 ms (ACC 600) An external 24 VDC supply can be used instead of the internal supply.

  • Page 38: Encoder Signals

    Appendix A – ACS/ACC 600 Technical Data Encoder Signals Characteristic of incremental encoder signals in applications using the incremental encoder (for clockwise rotation, viewed from the drive end) is presented below. a a a a a a a a A-18 601/604/607 US Supplement...

  • Page 39: Application Program

    Appendix A – ACS/ACC 600 Technical Data Various application programs are available for the ACx 600 AC drives. Application Program In the tables of this section, the ACx 600 product family program selections are referred to with the following abbreviations. Not all selections are available for all types.

  • Page 40: Protection Features

    Preprogrammed Warnings: ACS 600 temperature, Motor Identification Run, Drive Identification Number change, User Macro, Programmable Automatic Reset Functions (ACS 600 only): after overcurrent, overvoltage, undervoltage and analog input below minimum value Information Functions: ACx 600 control software version, ACx 600 application software version, ACx 600 test date.

  • Page 41: Equipment Warranty And Liability

    Equipment or part thereof or services which give rise to the Claim. All clauses of action against ABB arising out of or relating to the contract or the performance or breach hereof shall expire unless brought within one year of the time of accrual thereof.
  • Page 42 Appendix A – ACS/ACC 600 Technical Data If you have any questions concerning your ABB drive, please contact the local distributor or ABB office. The technical data, information and specifications are valid at the time of printing. The manufacturer reserves the right to modifications without prior notice.

  • Page 43: Appendix B - Acs/Acc 600 Us Only Drawings

    Appendix B – ACS/ACC 600 US Only Drawings Figure B-1 Conduit Plate Dimensional Drawing — ACS 600 Frame R7 601/604/607 US Supplement...
  • Page 44 Appendix B – ACS/ACC 600 US Only Drawings Figure B-2 Conduit Plate Dimensional Drawing — ACS 600 Frame R2 601/604/607 US Supplement...
  • Page 45 Appendix B – ACS/ACC 600 US Only Drawings Figure B-3 Conduit Plate Dimensional Drawing — ACS 600 Frame R3 601/604/607 US Supplement...
  • Page 46 Appendix B – ACS/ACC 600 US Only Drawings Figure B-4 Conduit Plate Dimensional Drawing — ACS 600 Frame R4 601/604/607 US Supplement...
  • Page 47 Appendix B – ACS/ACC 600 US Only Drawings Figure B-5 Conduit Plate Dimensional Drawing — ACS 600 Frame R5/R6 601/604/607 US Supplement...
  • Page 48 Appendix B – ACS/ACC 600 US Only Drawings This page is intentionally left blank. 601/604/607 US Supplement...
  • Page 49 Appendix B – ACS/ACC 600 US Only Drawings This page is intentionally left blank. 601/604/607 US Supplement...
  • Page 50 Appendix B – ACS/ACC 600 US Only Drawings This page is intentionally left blank. 601/604/607 US Supplement...
  • Page 52 ABB Inc. Drives & Power Electronics 16250 West Glendale Drive New Berlin, WI 53151 Telephone: (262) 785-3416 (800) 243-4384 Fax: (262) 785-8525...

This manual is also suitable for:

Acs 601Acs 604Acs 607

Table of Contents