Related Manuals for SainSmart Genmitsu
Summary of Contents for SainSmart Genmitsu
- Page 20 Part 2: Mechanical installation Step 10: Aluminum Workbench Installation NAME CODE QTY. BEFORE Aluminum Workbench MX3-3 MX3-3 Prepare materials Base (from Step 9) Allen wrench ( 5 mm) & Open end wrenchs AFTER Tools Turn over the Base in the side of the Aluminum workbench, move the base and make sure the nuts insert into the three channels of the workbench.
- Page 23 Part 2: Mechanical installation Step 13: Install X-Z Axis Assembly & Guide Rail NAME CODE QTY. BEFORE MX3-55 x4Pcs X-Z Axis Assembly MX3-12 Prepare M5 Bolt M5* MX3-55 materials MX3-12 MX3-4 x2Pcs Guide Rail (X Axis) MX3-4 Allen wrench ( mm) AFTER Tools Operation...
- Page 24 Part 2: Mechanical installation Step 14: Aluminum Profile (X Axis) Installation NAME CODE QTY. BEFORE Aluminum Profile 20*20 MX3-2 MX3-56 x 4Pcs Prepare MX3-2 M5 Bolt M5*20mm MX3-56 x2Pcs materials Base(from Step 13) Allen wrench (4mm) AFTER Tools Fix the Aluminum Profile on the Phenolic resin plate, Operation Use the Allen wrench tighten all the Bolts 80% in advance, Steps...
- Page 25 Part 2: Mechanical installation Step 15: Prepare Lead Screw Assembly (X Axis) NAME CODE QTY. BEFORE Lead Screw (X Axis) 365mm MX3-6 Phenolic resin plate-L MX3-17 Prepare T-Copper Nut MX3-17 materials 33~38mm MX3-6 MX3-18 Spring MX3-18 AFTER Tools First, insert the Lead Screw into the Phenolic resin plate-L, then make the T-Copper rotate to the Lead Operation Screw, pay attention to the distance between the nut...
- Page 29 Part 2: Mechanical installation Step 19: Install Acrylic protection board NAME CODE QTY. BEFORE Acrylic protection board MX3-21 MX3-53 x 8Pcs MX3-21 x 2Pcs Prepare MX3-29 M5 Bolt M5*10mm MX3-53 materials Nut 20*M5 MX3-60 MX3-60 x 8Pcs Allen wrench（4 mm) AFTER Tools Operation...
- Page 30 Part 2: Mechanical installation Step 20: Wiring Connecting wires ( X Axis Limit Switch) NAME CODE QTY. VIEW 1 Limit Switch Connecting wire MX3-29 X LIM + 15cm MX3-30 MX3-29 Prepare Limit Switch Connecting wire MX3-30 materials X LIM - 53cm Sealing strip 340mm (X Axis) MX3-48 VIEW 2...
- Page 31 Part 2: Mechanical installation Step 21: Wiring Connecting wires (Y Axis Limit Switch) NAME CODE QTY. VIEW 1 Limit Switch Connecting wire MX3-31 Y LIM + 30cm Prepare Limit Switch Connecting wire MX3-32 MX3-32 materials Y LIM - 60cm MX3-31 MX3-47 Sealing strip 270mm (Y Axis) MX3-47...
- Page 32 Part 2: Mechanical installation Step 22: Wiring Connecting wires (Z Axis Limit Switch) NAME CODE QTY. VIEW 1 MX3-33 Limit Switch Connecting wire MX3-33 Z LIM + 34cm Prepare MX3-34 materials Limit Switch Connecting wire MX3-34 Z LIM - 40cm VIEW 2 Tools Operation...
- Page 33 Part 2: Mechanical installation Step 23: Wiring Connecting wires (Stepper motors) NAME CODE QTY. VIEW 1 MX3-37 (X Axis) Stepper motor connecting MX3-35 wire 17cm Prepare (Y Axis) Stepper motor connecting MX3-36 MX3-35 materials wire 52cm (Z Axis) Stepper motor connecting MX3-37 MX3-36 wire 28cm...
- Page 34 Part 2: Mechanical installation Step 24: Wiring Spindle motor wires NAME CODE QTY. VIEW 1 MX3-38 Prepare Spindle motor wires 35cm MX3-38 materials VIEW 2 Tools Operation Use the spindle motor wire insert the Control board, Steps NOTE: Red wire to M +, Black wire to M - Pay attention the mark on the Control board, make sure Check the correct sequence and direction of the connectors.
- Page 35 Part 2: Mechanical installation Step 25: Sorting wires & Prepare Commissioning NAME CODE QTY. VIEW 1 Cable tie (Black) MX3-45 MX3-49 use here Prepare materials MX3-45 use here Nylon braided tube MX3-49 Lubricating oil ( provide by yourself ) VIEW 2 Tools Use cable tie to fix all the wires which across the wire Operation...
- Page 36 Part 3: Control Card Introduction a. Connection diagram a. Connection diagram X Axis Y Axis Z Axis Spindle motor motor motor 12V power + PWM signal for laser power module PWM signal output USB connection Laser module X Y Z axis limit/home switch Z Zero Tool / ESTOP...
- Page 37 Part 3: Control Card Introduction b. 3018 MX3 control card features 1. Applicable to mach3mill CNC software, support Windows XP, Windows 7 32 / 64bit, Windows8, Windows10 operating system; 2. USB interface communication, support 3-axis engraving, support laser cutting; 3. Support automatic tool setting function; 4.
- Page 38 Part 3: Control Card Introduction c. PCB mark Description Mark Description Mark Description MPG interface YLIM- Y limit switch - USB interface ZLIM+ Z limit switch + 24VDC 24V power interface ZLIM- Z limit switch - Power ON Laser module interface Power OFF PWM signal output interface Input signal common...
- Page 39 Part 3: Control Card Introduction d. MPG Interface pin definition Support for external connect electronic hand wheel, use HDR15 interface to connect electronic hand wheel, Interface pin definition as shown below, You can weld the hand wheel connector according to the definition, or you can contact us to buy the hand wheel that has been welded.: Note: The hand wheel does not directly control the motor operation, but controls the motor through software.
- Page 40 Part 4: Installation the Mach3 1. Open the mach3 official download link and download the mach3 installation file.(Version may vary) https://www.machsupport.com/software/mach3/ 2. Double-click the installation file 3. Follow the prompts to install, until the last step. Note: For 64-bit computer, it is best not to select “LoadMach3 Driver” this one, because it will cause the system to prompt installation errors.
- Page 41 Part 4: Installation the Mach3 4. Mach3 configuration and plug-in import: Copy the file "Mach3Mill.xml" 、folder "Plugins" from CD，replace those files in the mach3 installation directory, as shown in the following figure: Copy these files and place them in the mach3 installation directory folder, replacing the original files.
- Page 42 Part 4: Installation the Mach3 5. About Mach3 license: The mach3 software we provide is a trial version. It can only run up to 500 lines of G code, and does not affect the testing of machine functions. The license can be obtained through the mach3 official website: https://www.machsupport.com/ 6.
- Page 43 Part 4: Installation the Mach3 7. About the mach3 “Reset” button： If "Reset" is flashing, the software will not work. If it cannot be reset, please check if the motion control is connected, Check software input settings. Click "Reset" to reset...
- Page 44 Part 5: Engraving process example Step 1 Turn on the control card's power switch button, LED (24V.PWR) is on. Reset the software and display “Usbmach connected”. The control card is successfully connected, as shown below:...
- Page 45 Part 5: Engraving process example Step 2 Click "Load G-Code" to import the engraving code, for example, import the NC file in the CD: sainsmart.nc, as shown below： Load G code...
- Page 46 Part 5: Engraving process example Step 3 Use the manual function to move the X Y Z axis to find the machining start point of the workpiece: Press the “Tab” button on the keyboard to bring up the MPG interface. Click on X Y axis button to manually control the motor work, to find the machining start point of the workpiece, as shown below: NOTE: The Z-axis can use the automatic tool zero function.
- Page 47 Part 5: Engraving process example Step 4 Step 5 Run for engraving: Zero X Y Z coordinates: Click button, Zero X Y Z coordinates Run for engraving...
- Page 48 Part 6: How to release the limit switch trigger How to release the limit switch trigger? After the limit trigger, the software can't do anything. At this time, the " Auto LimitsoverRide " function can be used to restore the manual operation function, Manual operation away from the limit switch, release limit trigger as shown in the figure: click here Click the button and...