Bosch Rexroth EcoDrive 03 Instruction Manual
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Bosch Rexroth EcoDrive 03 Instruction Manual

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Electric Drives
and Controls
Hydraulics
Rexroth EcoDrive 03
Drive Controllers
DKC**.3-016
Instruction Manual
Linear Motion and
Assembly Technologies
Pneumatics
Service
R911320340
Edition 01
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Summary of Contents for Bosch Rexroth EcoDrive 03

  • Page 1 Electric Drives Linear Motion and and Controls Hydraulics Assembly Technologies Pneumatics Service Rexroth EcoDrive 03 R911320340 Edition 01 Drive Controllers DKC**.3-016 Instruction Manual...
  • Page 2 About this Documentation Rexroth EcoDrive 03 Rexroth EcoDrive 03 Title Drive Controllers DKC**.3-016 Instruction Manual Type of Documentation DOK-ECODR3-DKC16*UL***-IB01-EN-P Document Typecode 120-1000-B363-01/EN Internal File Reference This documentation provides information on the installation and operation Purpose of Documentation of the described products, by persons trained and qualified to work with electrical installations.

  • Page 3: Table Of Contents

    Rexroth EcoDrive 03 DKC**.3-016 Contents Contents Important Notes Safety Instructions ........................1-1 General Information......................... 1-1 Contact with Electrical Parts....................1-2 Handling and Assembly......................1-2 Dangerous Movements ......................1-2 Magnetic and Electromagnetic Fields ..................1-4 Hot Parts..........................1-4 Appropriate Use..........................1-4 Identification Type Code ............................
  • Page 4 Contents Rexroth EcoDrive 03 DKC**.3-016 DOK-ECODR3-DKC16*UL***-IB01-EN-P...

  • Page 5: Important Notes

    • If these documentations contain some information you do not understand, it is absolutely necessary that you ask Bosch Rexroth for explanation before you start working on or with the devices.

  • Page 6: Contact With Electrical Parts

    Important Notes Rexroth EcoDrive 03 DKC**.3-016 Contact with Electrical Parts High electrical voltage! Danger to life, electric shock and severe bodily injury! • Follow general construction and safety regulations when working on power installations. • Before switching on the device, the equipment grounding conductor must have been...
  • Page 7 Rexroth EcoDrive 03 DKC**.3-016 Important Notes Dangerous movements can occur immediately after equipment is switched on or even after an unspecified time of trouble-free operation. The monitoring in the drive components will normally be sufficient to avoid faulty operation in the connected drives. Regarding personal safety, especially the danger of bodily harm and material damage, this alone cannot be relied upon to ensure complete safety.

  • Page 8: Magnetic And Electromagnetic Fields

    Important Notes Rexroth EcoDrive 03 DKC**.3-016 Magnetic and Electromagnetic Fields Health hazard for persons with heart pacemakers, metal implants and hearing aids in proximity to electrical equipment! • Persons with heart pacemakers and metal implants are not permitted to enter following...

  • Page 9: Identification

    Rexroth EcoDrive 03 DKC**.3-016 Identification Identification Type Code Note: The following figure illustrates the basic structure of the type code. Our sales representative will help you with the current status of available versions. DKC 03.3 - 040 - 7 - FW...

  • Page 10: Scope Of Supply

    Identification Rexroth EcoDrive 03 DKC**.3-016 Scope of Supply Type Connectors - type independent X.. Connectors - type dependent X.. DKC01.3-***-7 DKC02.3-***-7 DKC03.3-***-7 DKC04.3-***-7 DKC05.3-***-7 DKC06.3-***-7 DKC21.3-***-7 DKC22.3-***-7 Fig. 2-4: Connectors for DKC**.3-016-7-FW included in the scope of supply DOK-ECODR3-DKC16*UL***-IB01-EN-P...

  • Page 11: Ratings And Dimensions

    Rexroth EcoDrive 03 DKC**.3-016 Ratings and Dimensions Ratings and Dimensions Description Symbol Unit DKC**.3-016 listing according UL-standard (UL) UL 508 C Canadian National Standard(s) C22.2 listing according CSA-standard (UL) No. 14-05 UL files (UL) E134201 Use in a pollution degree 2...
  • Page 12 Ratings and Dimensions Rexroth EcoDrive 03 DKC**.3-016 Description Symbol Unit DKC**.3-016 power dissipation at continuous current I out_cont Diss_cont continuous DC bus power P respectively (UL) DC_cont 1) 2) 3) housing dimension; see related dimension sheet also 4) 5) see fig. "Air inlet and outlet of drive controller"...

  • Page 13: Reference Documentations

    Rexroth EcoDrive 03 DKC**.3-016 Reference Documentations Reference Documentations Overview Title Type Document Typecode Servo Applications with 1,5 s Acceleration Selection lists DOK-ECODR3-SERV-GEN***-AUxx-MS-P Time Servo Applications with 400 ms Acceleration Selection lists DOK-ECODR3-SERV-WZM***-AUxx-MS-P Time Main drives with 2AD-, ADF and 1MB-motors...
  • Page 14 Reference Documentations Rexroth EcoDrive 03 DKC**.3-016 Title Type Document Typecode ECODRIVE03 Drive for Machine Tool Troubleshooting Guide DOK-ECODR3-SMT-02VRS**-WAR*-EN-P Applications With SERCOS-, Analog and Parallelinterface ECODRIVE03 Drive for General Automation Troubleshooting Guide DOK-ECODR3-SGP-01VRS**-WAxx-EN-P With SERCOS-, Analog and Parallel interface ECODRIVE03 Drive for General Automation...

  • Page 15: Instructions For Use

    Rexroth EcoDrive 03 DKC**.3-016 Instructions for Use Instructions for Use Overcurrent Protection Branch circuit protection has to be provided externally according to the maximum values (voltage and current or voltage and percent of FLA of the fuses [FLA: Full Load Ampacity]).

  • Page 16: Connection Diagram

    Instructions for Use Rexroth EcoDrive 03 DKC**.3-016 Connection Diagram Rexroth EcoDrive 03 (DKC**.016) Fig. 5-2: Total connection diagram for DKC**.3-016 DOK-ECODR3-DKC16*UL***-IB01-EN-P...

  • Page 17: X1, Connections For Control Voltage

    Rexroth EcoDrive 03 DKC**.3-016 Instructions for Use X1, Connections for control voltage Technical description of connector Illustration: Ap5382f1.FH7 Fig. 5-3: Connector X1 Design: Type No. of pins Design Spring contact 2 x 3 Bushing on connector Fig. 5-4: Design Connection cross section:...
  • Page 18 Instructions for Use Rexroth EcoDrive 03 DKC**.3-016 Note: • Exceeding allowed control voltage generates error message "+24 volt error". (=> See also functional firmware description.) • Control voltage failure causes the running motor to coast torque-free (without brake). Dangerous movements due to unbraked coasting of motor with control voltage failure! ⇒...
  • Page 19 Rexroth EcoDrive 03 DKC**.3-016 Instructions for Use Inputs Input voltage: min. max. AH and RF: High 16 V 30 V -0.5 V Input resistance 13.3 kOhm ±5% Reaction time See functional firmware description Fig. 5-9: Inputs The drive halt function is used to bring an axis to standstill with defined acceleration and jerk (see functional firmware description).

  • Page 20: Connection Of Control Interfaces And Terminals

    Instructions for Use Rexroth EcoDrive 03 DKC**.3-016 Connection of Control Interfaces and Terminals See Project Planning Manual for more details. X5, Motor and Mains Connections Lethal electric shock caused by live parts with more than 50 V! ⇒ Before working on the drive controller, switch off the power supply via the main switch or the fuse.
  • Page 21 Rexroth EcoDrive 03 DKC**.3-016 Instructions for Use Motor connection Connection Motor: device-external device-internal motor connection AP5398f1.FH7 Fig. 5-14: Motor connections Use Rexroth motor power cables to connect motor and controller. Cable Motor: Note: For technical data on connections and cross sections, see the motor Project Planning Manual.

  • Page 22: X6, Motor Temperature Monitoring And Holding Brakes

    Instructions for Use Rexroth EcoDrive 03 DKC**.3-016 Mains connections The mains connector serves as the connection of the drive controller with the power supply. Single-phase mains connection: device-external device-internal n.c. AP5399f1.FH7 Fig. 5-16: Single-phase mains connection Three-phase mains connection: device-external device-internal AP5400f1.FH7...
  • Page 23 Rexroth EcoDrive 03 DKC**.3-016 Instructions for Use Damages by exchanging the connectors X6.1-3 and X6.4-6! Do not exchange connectors X6.1-3 and X6.4-6. ⇒ Only use lines with sufficient cross section. ⇒ CAUTION Strong mechanical influence on the test tap of the ⇒...
  • Page 24 5-10 Instructions for Use Rexroth EcoDrive 03 DKC**.3-016 Holding brake (BR+, BR-) Dangerous movements! Danger to personnel from falling or dropping axes! The standard equipment motor brake or an external ⇒ brake controlled directly by the servo drive are not...
  • Page 25 5-11 Rexroth EcoDrive 03 DKC**.3-016 Instructions for Use to the central ground Ap5385f1.fh7 Fig. 5-24: Shared voltage source for brakes and control voltage supply Note: Looping through the voltages to other drive controllers is impossible. Other drive controllers have to be connected in radial arrangement around the voltage source.

  • Page 26: X10, Ecox Expansion Interface

    5-12 Instructions for Use Rexroth EcoDrive 03 DKC**.3-016 Basic connection of motor power, holding brake and motor temperature monitoring X5_M A1 A2 A3 AC-Motor Temperature Holding dependent resistance brake AP5387F1.FH7 Fig. 5-25: Connection of motor cable, holding brake and temperature monitor...

  • Page 27: Xe1, Xe2 Protective Conductor Connections For Motor And Mains

    5-13 Rexroth EcoDrive 03 DKC**.3-016 Instructions for Use Expansion interface Connection device external device internal Expansion interface: IAN+ IAN+ IAN- IAN- IAN+ IAN- AP5376F1.FH7 Fig. 5-29: Expansion interface EcoX-Bus: drive or drive or E/A- E/A- drive module module IAN+ 120 R...

  • Page 28: Xs1, Xs2, Xs3 Shield Connections

    5-14 Instructions for Use Rexroth EcoDrive 03 DKC**.3-016 Tightening torque: min. tightening torque max. tightening torque [Nm] [Nm] Fig. 5-32: Tightening torque Connection cross section: Cross section Max. connectable Max. wire size single wire cross section in AWG [mm²] in mm²...

  • Page 29: Installation

    5-15 Rexroth EcoDrive 03 DKC**.3-016 Instructions for Use • Key for resetting diagnostic displays of errors • Key for updating firmware S2, S3 Switch for setting the drive address. Two decade switches are used to set the drive address. It can be set to Address switch S2, S3;...

  • Page 30: Sizing Of Enclosure And Control Cabinet

    5-16 Instructions for Use Rexroth EcoDrive 03 DKC**.3-016 • Lay signal lines separately from the load resistance lines because of the occurrence of interference. • Transmit analog signals (e.g. command values, actual values) via shielded lines. • Do not connect mains, DC bus or power leads to low voltages or allow them to come into contact with these.
  • Page 31 5-17 Rexroth EcoDrive 03 DKC**.3-016 Instructions for Use Fig. 5-35: Example of arrangement for multiple-line structure with components Arrangement of Cooling Units Possible damage to the drive controller Operational safety of the machine endangered! Note the following instructions! CAUTION Due to the operating principle, condensation water is formed when cooling...
  • Page 32 5-18 Instructions for Use Rexroth EcoDrive 03 DKC**.3-016 incorrect correct control cabinet control cabinet air inflow air inflow air outflow duct cooling cooling unit unit electronic electronic equip. equip. Eb0002f1.fh7 Fig. 5-37: Arranging the cooling unit at the front of the control cabinet...
  • Page 33 Rexroth EcoDrive 03 DKC**.3-016 Index Index 24V control voltage supply (DKC**.3-016) 5-3 Address switch (DKC**.3-016) 5-14 Appropriate Use 1-4 Bb 5-5 DKC**.3-016 5-5 Connection cross section X1 5-3 X10 5-12 Connection Diagram 5-2 Connection length X10 5-13 Connections 5-1 control cabinet...
  • Page 34 Index Rexroth EcoDrive 03 DKC**.3-016 Motor holding brake (DKC**.3-016) 5-11 Motor power cables (DKC**.3-016) 5-7 Motor temperature monitoring (DKC**.3-016) 5-8 Motor temperature monitoring (TM+, TM) (DKC**.3-016) 5-9 Overcurrent protection 5-1 Protective conductor connections XE1, XE2 5-13 Ratings 3-1 Ready to operate contact DKC**.3-016 5-5...
  • Page 36 Bosch Rexroth AG Electric Drives and Controls P.O. Box 13 57 97803 Lohr, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr, Germany Phone +49 (0)93 52-40-50 60 +49 (0)93 52-40-49 41 [email protected] www.boschrexroth.com Printed in Germany...

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