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Allen-Bradley ControlNet PLC-5 Installation Instructions Manual

Firmware update instructions
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Purpose
Firmware Update Kit
Contents
Hardware and Software
Requirements
Locate Your Controller's
Update Procedure in this
Document
Allen-Bradley Motors
1
Firmware Update Instructions for Ethernet,
Enhanced and ControlNet PLC-5
Programmable Controllers
This document describes how to update firmware on your Ethernet,
Enhanced, or ControlNet PLC-5 programmable controller.
Depending on your requirements, the firmware update kit may contain:
• ControlFLASH software with the firmware update
• these installation instructions
• applicable firmware release notes
• a firmware revision label
• firmware EPROMS, if applicable
Your computer must meet the following requirements to perform the
firmware update:
• at least a 486 processor
• Windows 95, Windows 98, or Windows NT, or later, operating system
• at least 16 Mbytes of available memory
To perform Ethernet Series C, or later, firmware updates, you will need a
Network Interface Card and a switch, Ethernet hub or crossover cable.
To perform other updates, you need a shielded serial cable, either 1784-CP10
or 1784-CP11.
ATTENTION
You must save the controller's processor memory to your
hard disk or to an EEPROM. If you do not, the
controller's user memory will be lost because the
firmware update procedure erases memory.
To update the firmware on this controller:
Ethernet PLC-5, Series C and D
Ethernet PLC-5, Series E or Later
Enhanced PLC-5, Series A thru D
Enhanced PLC-5, Series E or Later
ControlNet PLC-5, All Series
Installation Instructions
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Publication 1785-IN022C-EN-P - September 2005
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Summary of Contents for Allen-Bradley ControlNet PLC-5

  • Page 1 Enhanced and ControlNet PLC-5 Programmable Controllers This document describes how to update firmware on your Ethernet, Purpose Enhanced, or ControlNet PLC-5 programmable controller. Depending on your requirements, the firmware update kit may contain: Firmware Update Kit • ControlFLASH software with the firmware update Contents •...

  • Page 2: Important User Information

    Firmware Update Instructions for Ethernet, Enhanced and ControlNet PLC-5 Programmable Controllers Solid state equipment has operational characteristics differing from those of Important User Information electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (Publication SGI-1.1 available from your local Rockwell Automation sales office or online at http://www.ab.com/manuals/gi)

  • Page 3: Preventing Electrostatic Discharge

    Firmware Update Instructions for Ethernet, Enhanced and ControlNet PLC-5 Programmable Controllers Preventing Electrostatic Discharge ATTENTION This equipment is sensitive to electrostatic discharge, which can cause internal damage and affect normal operation. Follow these guidelines when you handle this equipment: • Touch a grounded object to discharge potential static.
  • Page 4 Firmware Update Instructions for Ethernet, Enhanced and ControlNet PLC-5 Programmable Controllers Important Considerations for CL I, Div. 2 Installations When you connect or disconnect the battery, an electrical arc can WARNING occur. This could cause an explosion in hazardous location installations.
  • Page 5 Firmware Update Instructions for Ethernet, Enhanced and ControlNet PLC-5 Programmable Controllers 5. Locate and document the controller’s hardware Ethernet address. The address is on the circuit board label toward the back of the controller. 6. If applicable, disconnect the coprocessor or Ethernet Interface sidecar module.
  • Page 6 Firmware Update Instructions for Ethernet, Enhanced and ControlNet PLC-5 Programmable Controllers Step 2 - Install the ControlFLASH Software 1. Insert the ControlFLASH disk into the floppy drive of your computer. 2. Browse the A: drive and select the setup.exe program.
  • Page 7 Firmware Update Instructions for Ethernet, Enhanced and ControlNet PLC-5 Programmable Controllers 3. Start ControlFLASH: 3A - Start the ControlFLASH software. Click Next. 3B - Select the appropriate PLC-5 Programmable Controller catalog number. Use the cursor to highlight the PLC-5 type Click Next.
  • Page 8 Firmware Update Instructions for Ethernet, Enhanced and ControlNet PLC-5 Programmable Controllers 3C - Enter the Ethernet IP address of the PLC-5 you are updating. Click Get Info to verify the programmable controller you are updating. Click OK. 3D - Select the firmware revision.
  • Page 9 Firmware Update Instructions for Ethernet, Enhanced and ControlNet PLC-5 Programmable Controllers 3F - Start the firmware update. Click Yes. The progress indicator shows how much of the update has been performed. Important: This update can take up to two minutes to complete.
  • Page 10 Firmware Update Instructions for Ethernet, Enhanced and ControlNet PLC-5 Programmable Controllers Step 4 - Install the New Firmware EPROMS On the Ethernet PLC-5, Series C and D: Do this: 1785-L20E programmable controller 1. Remove the four screws that hold the right side plastic cover.

  • Page 11: Step 5 - Apply The Firmware Revision Label

    Firmware Update Instructions for Ethernet, Enhanced and ControlNet PLC-5 Programmable Controllers Step 5 - Apply the Firmware Revision Label It is important to apply this label to your IMPORTANT programmable controller to ensure you receive the correct version back if you send it in for repair.
  • Page 12 Firmware Update Instructions for Ethernet, Enhanced and ControlNet PLC-5 Programmable Controllers 4. Since you removed the controller from the chassis, you must reenter the computer’s Ethernet IP address and subnet mask (for example, 255.255.255.0 for Class C).The controller should have an IP address with the same first three octets as the computer’s Ethernet network...
  • Page 13 Firmware Update Instructions for Ethernet, Enhanced and ControlNet PLC-5 Programmable Controllers To update these series of Ethernet PLC-5 programmable controller firmware, Ethernet PLC-5 you must first use ControlFLASH and then if applicable, replace EPROMS. Programmable Controllers To start this firmware update, follow these steps:...
  • Page 14 Firmware Update Instructions for Ethernet, Enhanced and ControlNet PLC-5 Programmable Controllers Step 2 - Install the ControlFLASH Software 1. Insert the ControlFLASH disk into the floppy drive of your computer. 2. Browse the A: drive and select the setup.exe program.
  • Page 15 Firmware Update Instructions for Ethernet, Enhanced and ControlNet PLC-5 Programmable Controllers 3. Start ControlFLASH: 3A - Start the ControlFLASH software. Click Next. 3B - Select the appropriate PLC-5 Programmable Controller catalog number. Use the cursor to highlight the PLC-5 type Click Next.
  • Page 16 Firmware Update Instructions for Ethernet, Enhanced and ControlNet PLC-5 Programmable Controllers 3C - Select the serial port of the computer to which you connected the 1784-CP10 or -CP11 cable. Click Get Info to verify the Select COM1 or COM2. programmable controller you are updating.
  • Page 17 Firmware Update Instructions for Ethernet, Enhanced and ControlNet PLC-5 Programmable Controllers 3F - Start the firmware update. Click Yes. The progress indicator shows how much of the update has been performed. Important: This update will take approximately 13 minutes to complete.
  • Page 18 Firmware Update Instructions for Ethernet, Enhanced and ControlNet PLC-5 Programmable Controllers Step 4 - Install the New Firmware EPROM (if applicable) On the Ethernet PLC-5 Programmable Controller, Series E or Later: Do this: 1785-20E, -L40E and -L80E programmable controllers 1. On the front of the controller, remove the 2 hex nuts on Channel 0.
  • Page 19 Firmware Update Instructions for Ethernet, Enhanced and ControlNet PLC-5 Programmable Controllers Step 5 - Apply the Firmware Revision Label It is important to apply this label to your IMPORTANT programmable controller to ensure you receive the correct version back if you send it in for repair.
  • Page 20 Firmware Update Instructions for Ethernet, Enhanced and ControlNet PLC-5 Programmable Controllers 3. In ControlFLASH: At the “Cycle Power” prompt, click OK The update process is now complete. If an error occurs, click View Log to see specific error information (see the table below).

  • Page 21: Enhanced Plc-5 Programmable Controllers - Series A Thru D

    Firmware Update Instructions for Ethernet, Enhanced and ControlNet PLC-5 Programmable Controllers To update these series of Enhanced PLC-5 firmware, you must replace the Enhanced PLC-5 applicable EEPROMS. To start this firmware update, follow these steps: Programmable Controllers - Series A thru D...
  • Page 22 Firmware Update Instructions for Ethernet, Enhanced and ControlNet PLC-5 Programmable Controllers Step 2 - Install the New Firmware EPROMS 1. Disassemble the controller to begin the EPROM replacement: On the Enhanced PLC-5 Programmable Controllers, Series A thru D: Do this: 1785--L11B, -L20B and -L26B programmable controllers 1.
  • Page 23 Firmware Update Instructions for Ethernet, Enhanced and ControlNet PLC-5 Programmable Controllers On the Enhanced PLC-5 Programmable Controllers, Series A thru D: Do this: 1785-L40B, -L46B, -L60B, -L80B and -L86B programmable controllers 1. Remove the four screws that hold the right side plastic cover.
  • Page 24 Firmware Update Instructions for Ethernet, Enhanced and ControlNet PLC-5 Programmable Controllers Step 4 - Apply the Firmware Revision Label It is important to apply this label to your IMPORTANT programmable controller to ensure you receive the correct version back if you send it in for repair.

  • Page 25: Enhanced Plc-5 Programmable Controllers - Series E Or Later

    Firmware Update Instructions for Ethernet, Enhanced and ControlNet PLC-5 Programmable Controllers 5. When the update is successful: – restore all connections to the controller – download the program back into memory and make certain that it runs properly Your firmware update is complete. If you have any questions, call Rockwell Automation Technical Support at 440.646.3223.
  • Page 26 Firmware Update Instructions for Ethernet, Enhanced and ControlNet PLC-5 Programmable Controllers Step 2 - Install the ControlFLASH Software 1. Insert the ControlFLASH disk into the floppy drive of your computer. 2. Browse the A: drive and select the setup.exe program.
  • Page 27 Firmware Update Instructions for Ethernet, Enhanced and ControlNet PLC-5 Programmable Controllers 3. Start ControlFLASH: 3A - Start the ControlFLASH software. Click Next. 3B - Select the appropriate PLC-5 Programmable Controller catalog number. Use the cursor to highlight the PLC-5 type Click Next.
  • Page 28 Firmware Update Instructions for Ethernet, Enhanced and ControlNet PLC-5 Programmable Controllers 3C - Select the serial port of the computer to which you connected the 1784-CP10 or -CP11 cable. Select COM1 or COM2. Click Get Info to verify the programmable controller you are updating.
  • Page 29 Firmware Update Instructions for Ethernet, Enhanced and ControlNet PLC-5 Programmable Controllers 3F - Start the firmware update. Click Yes. The progress indicator shows how much of the update has been performed. Important: This update will take approximately 8 or 9 minutes to complete.
  • Page 30 Firmware Update Instructions for Ethernet, Enhanced and ControlNet PLC-5 Programmable Controllers Step 4 - Install the New Firmware EPROMS (if applicable) 1. Disassemble the controller to begin the EPROM replacement: On the Enhanced PLC-5 Programmable Controllers, Series E or later: Do this: 1.
  • Page 31 Firmware Update Instructions for Ethernet, Enhanced and ControlNet PLC-5 Programmable Controllers Step 5 - Apply the Firmware Revision Label It is important to apply this label to your IMPORTANT programmable controller to ensure you receive the correct version back if you send it in for repair.
  • Page 32 Firmware Update Instructions for Ethernet, Enhanced and ControlNet PLC-5 Programmable Controllers Step 6 - Complete the Firmware Update 1. Install the controller into the chassis. 2. Apply power to the controller 3. In ControlFLASH: At the “Cycle Power” prompt, click OK The update process is now complete.

  • Page 33: Controlnet Plc-5 Programmable Controllers - All Series

    Firmware Update Instructions for Ethernet, Enhanced and ControlNet PLC-5 Programmable Controllers To update these series of ControlNet PLC-5 firmware, you must first use ControlNet PLC-5 ControlFLASH and then if applicable, replace EPROMS. To start this Programmable Controllers - firmware update, follow these steps:...
  • Page 34 Firmware Update Instructions for Ethernet, Enhanced and ControlNet PLC-5 Programmable Controllers Step 2 - Install the ControlFLASH Software 1. Insert the ControlFLASH disk into the floppy drive of your computer. 2. Browse the A: drive and select the setup.exe program.
  • Page 35 Firmware Update Instructions for Ethernet, Enhanced and ControlNet PLC-5 Programmable Controllers 3. Start ControlFLASH: 3A - Start the ControlFLASH software. Click Next. 3B - Select the appropriate PLC-5 Programmable Controller catalog number. Use the cursor to highlight the PLC-5 type Click Next.
  • Page 36 Firmware Update Instructions for Ethernet, Enhanced and ControlNet PLC-5 Programmable Controllers 3C - Select the serial port of the computer to which you connected the 1784-CP10 or -CP11 cable. Select COM1 or COM2. Click Get Info to verify the programmable controller you are updating.
  • Page 37 Firmware Update Instructions for Ethernet, Enhanced and ControlNet PLC-5 Programmable Controllers 3F - Start the firmware update. Click Yes. The progress indicator shows how much of the update has been performed. Important: This update will take approximately 13 minutes to complete.
  • Page 38 Firmware Update Instructions for Ethernet, Enhanced and ControlNet PLC-5 Programmable Controllers Step 4 - Install the New Firmware EPROMS (if applicable) On the ControlNet PLC-5 Programmable Controllers, Series C and D: Do this: 1785-L20C, -L40C, -L60C, -L80C, -L20C15, -L40C15, -L60C15, and L80C15 programmable 1.
  • Page 39 Firmware Update Instructions for Ethernet, Enhanced and ControlNet PLC-5 Programmable Controllers Step 5 - Apply the Firmware Revision Label It is important to apply this label to your IMPORTANT programmable controller to ensure you receive the correct version back if you send it in for repair.
  • Page 40 Your firmware update is complete. If you have any questions, call Rockwell Automation Technical Support at 440.646.3223. PLC-5, ControlNet, Allen-Bradley, DH+, PLC-5/20, -5/20C, -5/30, -5/40, -5/40C, -5/60, -5/80, -5/80C, -5/20E, -5/40E, -5/80E, and RSLinx are trademarks of Rockwell Automation, Inc.

This manual is also suitable for:

Ethernet plc-5Enhanced plc-5