Allen-Bradley PLC-5 series Manuals

Manuals and User Guides for Allen-Bradley PLC-5 series. We have 7 Allen-Bradley PLC-5 series manuals available for free PDF download: User Manual, Design Manual, Manual, Installation Instructions Manual, Quick Start Manual, Installation Instructions

Allen-Bradley PLC-5 series User Manual (388 pages)

Enhanced and Ethernet PLC-5 Programmable Controllers

Brand: Allen-Bradley | Category: Controller | Size: 5.12 MB

Summary of Changes
3
Table of Contents
5
Purpose of this Manual
15
Related PLC-5 Documentation
15
Terms Used in this Manual
16
Manual Overview
17
Chapter 1

19
Appendix C Program Scan

29
- Using a Controller Channel as a Remote I/O Adapter
  30
- Using a PLC-5/40L, -5/60L Programmable Controller as an Extended-Local I/O Scanner
  32
Chapter 2 Using this Chapter

33
Chapter 3

37
Chapter 4

45
- I/O Addressing Concept
  45
- Choosing an Addressing Mode
  47
- Addressing Block-Transfer Modules
  51
- Addressing Summary
  51
- Assigning Racks
  52
- Understanding PLC-5 Controller Memory
  54
- Addressing
  60
- Effectively Using I/O Memory
  68
Chapter 5

69
Chapter 6

74
Chapter 7 Using this Chapter

99
Chapter 8 Using this Chapter

119
- Selecting Devices that You Can Connect
  119
- Cabling
  120
- Addressing and Placing I/O
  120
- Transferring Data
  122
- Configuring the Controller as an Extended-Local I/O Scanner
  127
- Monitoring Extended-Local I/O Status
  130
Chapter 9 Using this Chapter

133
- Selecting Devices that You Can Connect
  133
- Link Design
  134
- Configuring the Channel for DH+ Communication
  135
- Using the Global Status Flag File
  137
- Monitoring DH+ Communication Channels
  139
- Estimating DH+ Link Performance
  144
  - Nodes
    145
  - Size and Number of Messages
    145
  - Message Destination
    146
  - Internal Processing Time
    147
  - Average DH+ Link Response Time Test Results
    148
- Application Guidelines
  149
- Using this Chapter
  151
Chapter 10

152
- Configuring the Controller
  152
- Serial Port
  152
- Using Channel 0
  152
  - User Mode
    152
  - System Mode
    152
  - Master Station to Remote Station Communication Methods
    154
  - Polling Inactive Priority Stations
    155
  - Changing Modes
    155
- Cabling
  155
- Configuring Channel 0
  156
- Monitoring Channel 0 Status
  172
  - Using the System Mode Status Display
    172
  - Using the User Mode (ASCII) Status Display
    174
- Using this Chapter
  175
Chapter 11

175
- Media and Cabling
  175
- Assigning Your IP Address
  176
- Network Addressing
  176
- Configuring Channel 2 for Ethernet Communication
  176
- Using Advanced Ethernet Functions
  183
- Using Domain Name Service
  189
- Using the Embedded Web Server
  190
  - Generating User Provided Web Pages
    196
  - Importing User Page Files to the PLC-5 Controller
    200
- Using Multihop Messaging
  203
  - Multihop Examples
    204
  - Over Ethernet
    206
- Communicating with Controllogix Devices
  206
- Tcp/Ip
  206
- Interpreting Error Codes
  207
- Interpreting Ethernet Status Data
  208
  - Monitoring General Ethernet Status
    209
  - Monitoring Ethernet Commands
    210
  - Monitoring Ethernet Replies
    210
- Ethernet PLC-5 Performance Considerations
  211
- Using this Chapter
  213
Chapter 12

214
Chapter 13

219
Programming Considerations

219
Chapter 14

235
- Using this Chapter
  235
- Setting Power-Up Protection
  235
- Allowing or Inhibiting Startup
  236
- Defining a Controller Power-Up Procedure
  236
- Using this Chapter
  239
Preparing Power-Up Routines

235
Chapter 15 Understanding the Fault Routine Concept

239
- Responses to a Major Fault
  239
- Understanding Controller-Detected Major Faults
  240
  - Fault in a Controller-Resident or Extended-Local I/O Rack
    241
  - Fault in a Remote I/O Chassis
    241
- Defining a Fault Routine
  242
- Defining a Watchdog Timer
  243
  - Avoiding Multiple Watchdog Faults
    244
- Programming a Fault Routine
  244
  - Setting an Alarm
    245
  - Clearing a Major Fault
    245
  - Changing the Fault Routine from Ladder Logic
    247
  - Using Ladder Logic to Recover from a Fault
    248
  - Block-Transfers in Fault Routines
    249
  - Testing a Fault Routine
    249
- Monitoring Faults
  249
  - Monitoring Major/Minor Faults and Fault Codes
    250
  - Interpreting Major Faults
    250
  - Interpreting Minor Faults
    250
  - Monitoring Status Bits
    251
- Using this Chapter
  253
Chapter 16

253
- Selecting Main Control Programs
  253
- Understanding How the Controller Interprets Mcps
  254
- Configuring Mcps
  255
- Monitoring Mcps
  257
- Using this Chapter
  259
Chapter 17 Using a Selectable Timed Interrupt

259
Chapter 18 Using a Processor Input Interrupt

263
Appendix A

269
- Controller Specifications
  269
- Memory and Channel Specifications
  270
- Memory Backup Devices
  272
  - EEPROM Compatibility
    272
Appendix B

277
- S:3-10
  277
- S:11
  278
- S:12
  279
- S:13-S:24
  283
- S:26-S:35
  284
- S:36-S:78
  285
- S:79-S:127
  286
- I/O Backplane Transfer
  291
- Input and Output Modules Delay
  291
- Remote I/O Scan Time
  291
  - Communication Rate
    293
  - Number of Rack Entries
    293
  - Block-Transfers
    293
  - Calculating Worst-Case Remote I/O Scan Time
    295
  - Optimizing Remote I/O Scan Time
    295
- Controller Time
  297
- Example Calculation
  298
- Performance Effects of Online Operations
  298
- Effect of Inserting Ladder Rungs at the 56K-Word Limit
  299
- Using Program Control Instructions
  300
  - Using JMP/LBL Instructions
    300
  - Using FOR/NXT Instructions
    300
Appendix D

301
- Compare Instructions
  301
- Compute Instructions
  301
- Counter Instructions
  301
- Relay Instructions
  301
- Timer Instructions
  301
  - Relay Instructions
    302
  - Counter Instructions
    304
  - Compare Instructions
    305
  - Compute Instructions
    307
- Logical Instructions
  314
- Conversion Instructions
  315
- Bit Modify and Move Instructions
  316
- File Instructions
  317
- Diagnostic Instructions
  319
- Shift Register Instructions
  320
- Sequencer Instructions
  321
- Program Control Instructions
  322
- Block Transfer Instructions
  325
- Process Control, Message Instructions
  325
- Publication 1785-UM012D-EN-P - July
  325
- ASCII Instructions
  327
- Bit and Word Instructions
  330
- File, Program Control, and ASCII Instructions
  332
Appendix E Controller Switches

340
- Switch 1
  340
- Switch 2
  340
- I/O Chassis Backplane
  342
- ASB Series C and D) Without Complementary I/O
  345
- Remote I/O Adapter Module
  345
- Extended-Local I/O Adapter Module
  347
- ALX) Configuration Plug
  348
Appendix F PLC-5 Controller

349
Troubleshooting

349
- General Problems
  350
- Controller Communication Channel Troubleshooting
  352
- Extended-Local I/O Troubleshooting
  353
- Ethernet Status Indicator
  353
- Ethernet Transmit LED
  354
- Remote I/O System
  354
  - Adapter Module
    354
  - Adapter Module (Continued)
    356
- Extended-Local I/O System
  357
  - Troubleshooting Guide for the 1771-ALX Adapter Module
    357
- Unexpected Operation When Entering Run Mode
  358
Appendix G

361
- Channel 0 Pin Assignments
  361
- Connecting Diagrams
  361
- Programming Cable Specifications
  361
- Serial Cable Pin Assignments
  361
- Using this Chapter
  361
  - Connecting Diagrams
    363
  - Programming Cable
    365
  - Specifications
    365
- Ethernet Cable Connections
  369

Allen-Bradley PLC-5 series Design Manual (195 pages)

Brand: Allen-Bradley | Category: Control Systems | Size: 1.63 MB

Table of Contents
5
Using this Manual
11
Information in the Appendices
12
We've Simplified Your Wiring Documentation
12
Terms and Abbreviations
13
Chapter Objectives
15
The Application Package
15
- Software and Documentation
  15
- Typical Hardware (for the Cat. No. 6556 Pxxxk Application Package)
  16
Related Safety Information
16
Control by Redundant Processors
17
How the Software Controls Your Press
18
- Organization of Program Files
  18
- Scanning Program Files
  18
Protected Memory in PLC 5/X6 Processors
20
- Passwords and Levels of Memory Protection
  20
Functional Block Diagram
21
Modes of Control System Operation
21
Clutch/Brake Control Functions
22
Required Input Switches
23
Choice of Position Monitoring Devices
24
Control System Outputs
24
System Response Time
24
Internal Timers
25
Options to Suit Your Application
26
Information on Diskette
27
Wiring Drawings
27
Control System Specifications
28
Define Your Control System Characteristics
29
Chapter Objectives
29
Verify Your Factory Configured Options
29
Assign Valves to Specific Outputs
30
Select the Type of Valve Fault Detection
30
Select the Type of Position Sensor
31
- Rotary Cam Limit Switches
  31
- Resolver
  31
Record On/Off Positions of Rotary Cam Limit Switches
32
Select Input Switches
32
Select Command Bits for C/B Interface Logic
32
Select Other Options
34
Reduce Watchdog Timer Presets (Optional)
34
Customize the Wiring to Suit Your Application
43
Chapter Objectives
43
How to Customize the Default Wiring
43
Install Your Wiring Drawing Diskettes
44
Generalized Instructions to Customize Your Wiring
45
Customizing an Ungrounded AC System
45
Customize a Grounded AC System
54
- Notes
  62
Write Ladder Logic
63
Chapter Objectives
63
Overview of Memory Organization
63
Reserved Program and Data Files
64
How Command Bits Act on Control Logic in Protected Memory
64
Select from These Command Bits
65
Steps to Write Ladder Logic
67
Programming Command Bits
68
- Soft" Clutch and Brake
  75
Exchanging Data between Processors
80
Using Fault and Prompt Bits
81
Programming Shorter Presets for Your Internal Timers
82
Programming Press Ready to Start Indicators
84
Programming a Brake Monitor (Patent Pending)
84
- Selecting the Interrupt Period
  84
Programming a Variable Speed Top Stop
90
Assigning Passwords to Your Program and Data Files
93
Chapter Objectives
93
What Can Privilege Classes Protect
93
How We Assigned Privileges to Privilege Classes
94
- Privilege Classes
  94
- Data Table Privileges
  95
- Program File Privileges
  96
- Communication Channel Privileges
  97
Assigning Passwords to Classes
98
Gaining Access to Protected Memory Files
98
Install and Wire the Clutch/Brake Control System
99
Chapter Objectives
99
Set Jumpers and Switches
99
- PLC 5/X6 Processors
  99
- Jumper and Switch Settings for I/O Chassis a and B
  102
- Keying the Backplane
  102
- 1771 ID16 Input Modules
  103
Install PLC Processors, I/O Modules, and Power Supplies
103
Connect PLC Processors and Programming Terminal
105
Convert Controller OK Relay Contacts from N.O. to N.C
106
Wire Your Control System
106
Set up or Simulate Rotary Cam Limit Switches
107
Chapter Objectives
107
Setting up Position Monitoring Devices
107
Setup if Using Rotary Cam Limit Switches (Omit if Using Only Resolvers)
110
Setup if Using Resolvers (Omit if Using Only Rclss)
110
Ladder Logic to Simulate Rotary Cam Limit Switches
111
How Bits Indicate Shaft Position
114
How Transition Faults Stop the Press
115
Troubleshoot the Setup of Your Position Monitoring Devices
116
- Notes
  118
Test Your Clutch/Brake Control System
119
Chapter Objectives
119
Static Wiring Tests
119
- Controller OK Test
  119
- CRM Relay Test
  120
- Seal Relay Test
  120
- Crowbar Relay Test (if Using Crowbar Relays)
  121
- Test Run Buttons (All Four Stations)
  121
- Test Inch Buttons
  122
- Test Stop on Top and Arm Continuous Buttons
  122
- Test Mode Selector Switch
  122
- Valves and Valve Feedback
  123
Dynamic Tests of Operating Modes
126
- Inch Mode
  126
- Single Stroke Mode
  127
- Continuous Mode with Arm Continuous
  127
- Continuous Mode with Stroke and a Half
  128
Switch Tests
128
- Air Pressure Switch
  128
- Main Motor Forward Switch
  129
- Motion Detector Switch
  129
- Chain Break Switch
  130
Description of Operating Modes
131
Operating Modes of the Clutch/Brake Controller
131
- Off
  131
- Remote Mode
  131
- Inch and Micro Inch Modes
  132
- Single Stroke Mode
  133
- Continuous Mode
  136
Feedback Timing Diagrams
141
Timing Diagrams for Control System Feedback
141
Notes
142
Troubleshooting with Fault Codes, Operator Prompts, and Snapshot Status Bits
143
Prompts for Operating the Press
148
Troubleshooting with Snapshot Status Bits
151
- Notes
  152
Classes of Memory Protection
153
Class Privileges
153
Read/Write Access by Class
153
- Program Files
  153
- Data Files
  154
Mapping of Data and Program Files
155
Reserved Data Files
155
- Reserved Files
  155
- Useable Data
  156
Reserved Program Files
156
Programming Considerations for PLC 5 Processors
159
Purpose of this Appendix
159
Program Scan: How the Processor Scans a Program
159
- How the Processor Scans the Program
  160
- The Processor
  160
Affect Your Ladder Logic Has on the Program Scan
160
- Instructions
  160
- Processor Family
  160
- Data Format
  162
- Addressing
  162
How to Program a Faster Response
163
Using Subroutines
164
Working with Data
168
- Types of Data
  168
- Addressing Your Data
  168
- Creating Data Storage Files
  169
  - Directly Creating Data Storage Files
    169
  - Data Storage Created by Assigning Addresses
    169
Wiring Drawings for an Ungrounded System
173
Wiring Drawings
183
Wiring Drawings for a Grounded System
185
Wiring Drawings
185

Allen-Bradley PLC-5 series User Manual (51 pages)

Ethernet Interface Module

Brand: Allen-Bradley | Category: Adapter | Size: 0.89 MB

Allen-Bradley PLC-5 series Manual (41 pages)

Ethernet Driver

Brand: Allen-Bradley | Category: Network Card | Size: 0.4 MB

 



Index
38












Allen-Bradley PLC-5 series Quick Start Manual (29 pages)

Ethernet PLC-5 Programmable Controller

Brand: Allen-Bradley
|
Category: Controller
|
Size: 2.54 MB
 Table of Contents








Quick Start
1

 



This Manual
4

 



Table of Contents
6

 



What You Need to Do
7

 



Identifying the Processor's Front Panel Components
8

 



Components You Need
10

 



Compliance to European Union Directives
10

 



EMC Directive
10

 



Low Voltage Directive
10


 



Install the Hardware
12

 



Configure the I/O Chassis
12

 



Ground the I/O Chassis
13

 



Install the Power Supply
14

 



Install the PLC-5 Processor
15

 



Power up the System
16

 



Install the I/O Modules
16


 



Connect the Personal Computer to the PLC-5 Processor
16

 



Install the Software and Set up the Programming System
17

 



Start the Programming Software
17

 



Power up the System
18

 



Use the PLC-5 Processor
19

 



Status Indicators
19

 



Troubleshoot General Problems
19

 



Troubleshoot the Processor Communication Channels
20

 



Troubleshoot the Ethernet Status Indicators
21

 



Appendix A
22


 



General
22

 



Processor Specifications
23

 



Battery Specification
24

 



Battery Type
24

 



Average Battery Lifetime Specifications
24


 



















Allen-Bradley PLC-5 series Installation Instructions Manual (40 pages)

Firmware Update Instructions

Brand: Allen-Bradley
|
Category: Controller
|
Size: 1.02 MB
 Table of Contents








Important User Information
2

 



Shock Hazard
2

 



Burn Hazard
2

 



Preventing Electrostatic Discharge
3

 



Step 5 - Apply the Firmware Revision Label
11

 



Step 6 - Complete the Firmware Update
11

 



Enhanced PLC-5 Programmable Controllers - Series a Thru D
21

 



Enhanced PLC-5 Programmable Controllers - Series E or Later
25

 



Controlnet PLC-5 Programmable Controllers - All Series
33

 



















Allen-Bradley PLC-5 series Installation Instructions (4 pages)

Enhanced Programmable Controller Firmware Upgrade

Brand: Allen-Bradley
|
Category: Controller
|
Size: 0.08 MB








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Allen-Bradley PLC-5 series Manuals

Allen-Bradley PLC-5 series User Manual (388 pages)

Table of Contents

Chapter 1

Appendix C Program Scan

Chapter 2 Using this Chapter

Chapter 3

Chapter 4

Chapter 5

Chapter 6

Chapter 7 Using this Chapter

Chapter 8 Using this Chapter

Chapter 9 Using this Chapter

Chapter 10

Chapter 11

Chapter 12

Chapter 13

Programming Considerations

Chapter 14

Preparing Power-Up Routines

Chapter 15 Understanding the Fault Routine Concept

Chapter 16

Chapter 17 Using a Selectable Timed Interrupt

Chapter 18 Using a Processor Input Interrupt

Appendix A

Appendix B

Appendix D

Appendix E Controller Switches

Appendix F PLC-5 Controller

Troubleshooting

Appendix G

Allen-Bradley PLC-5 series Design Manual (195 pages)

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Allen-Bradley PLC-5 series User Manual (51 pages)

Table of Contents

Table of Contents

Chapter 1

Chapter 2

Chapter 3

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Chapter 4

Allen-Bradley PLC-5 series Manual (41 pages)

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Table of Contents

Overview

Setup

Optimizing Communications

Data Types Description

Address Descriptions

Event Log Messages

Index

Allen-Bradley PLC-5 series Quick Start Manual (29 pages)

Table of Contents

Allen-Bradley PLC-5 series Installation Instructions Manual (40 pages)

Table of Contents

Allen-Bradley PLC-5 series Installation Instructions (4 pages)

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