Emerson Rosemount 5300 Series Reference Manual
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Emerson Rosemount 5300 Series Reference Manual

Emerson Rosemount 5300 Series Reference Manual

Commissioning and validation procedures for radar
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Reference Manual
00809-1600-4530, Rev AA
March 2015
Rosemount 5300 Series
Commissioning and Validation Procedures for Rosemount Radar
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Summary of Contents for Emerson Rosemount 5300 Series

  • Page 1 Reference Manual 00809-1600-4530, Rev AA March 2015 Rosemount 5300 Series Commissioning and Validation Procedures for Rosemount Radar...
  • Page 3 Avoid contact with the leads and terminals. High voltage that may be present on leads  can cause electrical shock. Make sure the main power to the Rosemount 5300 Series Transmitter is off and the  lines to any other external power source are disconnected or not powered while wiring the transmitter.
  • Page 4 Reference Manual Commissioning and Validation Procedure for Rosemount Radar 00809-1600-4530, Rev AA March 2015 Commissioning and Validation Procedure for Rosemount Radar...

  • Page 5: Table Of Contents

    Reference Manual Contents 00809-1600-4530, Rev AA March 2015 Contents 1Section 1: Introduction Manual overview ............1 Tools .
  • Page 6 Reference Manual Contents 00809-1600-4530, Rev AA March 2015 4.7.1 Other validation suggestions ........30 5Section 5: Additional Options Introduction .

  • Page 7: 1Section 1: Introduction

    Manual overview This manual provides commissioning, verification, and validation information for the Rosemount 5300 Series Radar Transmitters. This manual is intended to be used with the Rosemount 5300 Series Reference Manual (document number 00809-0100-4530). Tools The following tools and documents are recommended to use during the installation and commissioning procedures: ®...
  • Page 8 Reference Manual Section 1: Introduction 00809-1600-4530, Rev AA March 2015 Introduction...

  • Page 9: Complete The Quick Start Guide

    Reference Manual Section 2: Installation & configuration 00809-1600-4530, Rev AA March 2015 Section 2 Installation and Configuration Complete the Quick Start Guide ..........page 3 Complete the basic configuration .
  • Page 10 D. Lower Reference Point E. Upper Reference Point F. Upper Blind Zone G. Reduced accuracy H. Reduced accuracy I. Lower Blind Zone For more information, see Section 5: Configuration in the Rosemount 5300 Series Reference Manual (document number 00809-0100-4530). Installation and Configuration...

  • Page 11: Basic Configuration Using Rosemount Radar Master (Rrm)

    Select Archive Device to make a complete backup of the device, including several logs, and echo curves. View live values from the device. For more information, see Section 5.6 in the Rosemount 5300 Series Reference Manual (document number 00809-0100-4530). Installation and Configuration...

  • Page 12: Basic Configuration Using A Field Communicator

    2 Probe End Projection 3 Dynamic Vapor Compensation 4 Signal Quality Metrics 5 Echo tracking 1 Analog output For more information, see Section 5.5 Basic configuration using a Field Communicator in the Rosemount 5300 Series Reference Manual (document number 00809-0100-4530). Installation and Configuration...

  • Page 13: Basic Configuration Using Ams ® Suite (Hart) Or Deltav

    Basic configuration using AMS Suite (HART) or DeltaV The Rosemount 5300 Series can also be configured using AMS Suite or DeltaV. For more information, see Section 5.7 Basic Configuration Using AMS Suite (HART) in the Rosemount 5300 Series Reference Manual (document number 00809-0100-4530)....

  • Page 14: Other Optional Advanced Configurations

    Reference Manual Section 2: Installation & configuration 00809-1600-4530, Rev AA March 2015 2.3.2 Other optional advanced configurations Other functions that may be required can be found in Appendix C of the reference manual. Some of these may only be needed in certain conditions. This includes settings for: Hold Off Distance/Upper Null Zone which defines how close to the upper reference ...

  • Page 15: Verify Analog Output (Hart Devices Only)

    Figure 2-5. Presentation of Analog Output Value in Rosemount Radar Master For more information, see Section Viewing Measurement Data In Rosemount Radar Master in the Rosemount 5300 Series Reference Manual (document number 00809-0100-4530). 2.4.2 Verify analog output (HART devices only) Ensure the loop is set to manual mode in the Distributed Control System (DCS) for the applicable transmitter.

  • Page 16: Review Echo Curve

    Reference Manual Section 2: Installation & configuration 00809-1600-4530, Rev AA March 2015 Also, or alternatively, activate the transmitter’s loop test function. Output 4, 12, and 20 mA and verify that the readings in the DCS match up. In Rosemount Radar Master, select Setup > Output > Analog Out 1 and click Loop test. Figure 2-7.

  • Page 17: Common Problems And Recommended Actions

    Adjust Upper Null Zone (UNZ). See Appendix C.3.2 Changing the Hold Off  Distance/Upper Null Zone in the Rosemount 5300 Series Reference Manual (document number 00809-0100-4530) for details. Exclude any echo “before” the UNZ. Adjust Surface Threshold (ATC). See Appendix C.4 Threshold Settings in the Rosemount ...

  • Page 18: Strong Fixed Echo - Bent Probe/Probe Contacting Nozzle

    Series Reference Manual (document number 00809-0100-4530). This helps to keep the probe centered in the chamber/still-pipe. If flexible probe in contact with nozzle, consider using a long stud. For more  information, see Section 3.2 Mounting Considerations in the Rosemount 5300 Series Reference Manual (document number 00809-0100-4530). Installation and Configuration...
  • Page 19 Figure 2-10. The Diagnostics Window in Rosemount Radar Master To view Diagnostics in Rosemount Radar Master, select Tools > Diagnostics. For more information, see Section 7.14 Diagnostics in the Rosemount 5300 Series Reference Manual (document number 00809-0100-4530). Installation and Configuration...

  • Page 20: Archive Files

    Reference Manual Section 2: Installation & configuration 00809-1600-4530, Rev AA March 2015 Archive files Save echo curve and configuration backup file Permanently store the echo curve and configuration backup files for future use, with re-occurring verification procedures. In Rosemount Radar Master this can done using the Archive Device step under Guided Setup.

  • Page 21: Verification

    Reference Manual Section 3: Verification and Validation of GWR without Fluid 00809-1600-4530, Rev AA Section 3 Verification and Validation of GWR without Fluid Verification ..............15 Validation of device .
  • Page 22 Reference Manual Section 3: Verification and Validation of GWR without Fluid 00809-1600-4530, Rev AA March 2015 Reference pulse amplitude and location with regard to the zero line  (see Table 3-1) Reference pulse amplitude varies with the type of probe used and the size of the chamber.
  • Page 23 Reference Manual Section 3: Verification and Validation of GWR without Fluid 00809-1600-4530, Rev AA General noise floor amplitude (see Figure 3-2) The noise floor should be relatively flat with low amplitude. This can vary with the size and shape of the chamber internal structure. For example, some inlet connections may have a rough weld edge and this can result in a small disturbance on the echo noise floor.
  • Page 24 Reference Manual Section 3: Verification and Validation of GWR without Fluid 00809-1600-4530, Rev AA March 2015 End of probe peak (see Figure 3-3) The end of probe peak is affected by the probe type and the use of centering discs. A metal centering disk will give a positive peak slightly offset from the probe end.
  • Page 25 Reference Manual Section 3: Verification and Validation of GWR without Fluid 00809-1600-4530, Rev AA Figure 3-4. Sample Verification Reflector Peak While the chamber is empty, save backup file and echo plot. Use the archive function in Rosemount Radar Master. Select Setup > ...

  • Page 26: Validation Of Device

    Reference Manual Section 3: Verification and Validation of GWR without Fluid 00809-1600-4530, Rev AA March 2015 Validation of device To validate the functionality of a device after it has been in service, it is possible to compare the current readings to baseline readings. To obtain the current readings, follow the same steps that were outlined under verification.
  • Page 27 Reference Manual Section 3: Verification and Validation of GWR without Fluid 00809-1600-4530, Rev AA Table 3-2. Validation Checks Initial Validation Description Allowable Tolerance reading reading Reference peak amplitude Normal variation is ±10% mostly depends on the ambient temperature. If the initial measurement was performed in one of the extreme temperature and the validation measurement is performed at...
  • Page 28 Reference Manual Section 3: Verification and Validation of GWR without Fluid 00809-1600-4530, Rev AA March 2015 Tag#______________________ Serial#___________________________ Within Initial Current Parameter Tolerance tolerance? Value value (Yes or No) Date Temperature of chamber LRV (4 mA setting) URV (20 mA setting) ±...

  • Page 29: Verification Procedure With Active Level Measurement

    Reference Manual Section 4: Verification Procedure with Fluid 00809-1600-4530, Rev AA March 2015 Section 4 Verification Procedure with Fluid Verification procedure with active level measurement ......page 23 Common problems and recommended actions .
  • Page 30 D. Interface peak E. Interface threshold F. Surface threshold Distance Table 4-1. Typical Peak Amplitudes for Rosemount 5300 Series with Single Lead High Pressure Probe in 4-in. Chambers Approximate signal strength, ideal Peak conditions for single lead probe in 4 in.

  • Page 31: Common Problems And Recommended Actions

    Reference Manual Section 4: Verification Procedure with Fluid 00809-1600-4530, Rev AA March 2015 Common problems and recommended actions Surface pulse not detected Figure 4-3. Surface Threshold too High The Surface Threshold is above the Surface peak Distance, m A. Surface Threshold= Amplitude Threshold Curve (ATC) B.
  • Page 32 Reference Manual Section 4: Verification Procedure with Fluid 00809-1600-4530, Rev AA March 2015 Recommended actions Any of these options may be used to block false echoes: Raise general surface threshold to about 300 mV above false echo, but not more than ...

  • Page 33: Transmitter Diagnostics Review

    Verify that no errors or unattended warnings are present. Figure 4-6. The Diagnostics Window in RRM To view Diagnostics in RRM, select Tools > Diagnostics. For more information, see Section Diagnostics in the Rosemount 5300 Series Reference Manual (document number 00809-0100-4530) Monitor level while emptying During Step 1, the current level/interface reading was verified correct.
  • Page 34 Reference Manual Section 4: Verification Procedure with Fluid 00809-1600-4530, Rev AA March 2015 Figure 4-7. Log Registers Start emptying the tank or chamber making sure not to stop until it is completely empty. With a chamber, do not forget to close the process valves before draining. Figure 4-8.

  • Page 35: Echo Curve Verification With Empty Tank

    Reference Manual Section 4: Verification Procedure with Fluid 00809-1600-4530, Rev AA March 2015 Echo curve verification with empty tank When the tank or chamber is empty, download and review the echo curve according to the following steps: Compare the echo curve with previous plots, taken during commissioning. There should be no major differences.

  • Page 36: Other Validation Suggestions

    Reference Manual Section 4: Verification Procedure with Fluid 00809-1600-4530, Rev AA March 2015 Figure 4-9. The Configuration Report Window in RRM 4.7.1 Other validation suggestions To validate a device, do one of the following: Check the end of probe peak and label when the vessel or chamber is completely ...

  • Page 37: Introduction

    Reference Manual Section 5: Additional Options 00809-1600-4530, Rev AA March 2015 Section 5 Additional Options Introduction ............. . . page 31 Signal Quality Metrics (SQM) .

  • Page 38: Verification Reflector

    Reference Manual Section 5: Additional Options 00809-1600-4530, Rev AA March 2015 In Rosemount Radar Master:  Connect to the device. Right click on the device and select Properties. If “Diagnostics Suite” is mentioned in the Device Software Configuration 2 list, the device supports Signal Quality Metrics.

  • Page 39: High Level Supervision

    Reference Manual Section 5: Additional Options 00809-1600-4530, Rev AA March 2015 5.3.1 High level supervision Additionally, the reflector’s unique echo characteristics aid the transmitter to locate a liquid surface above the reflector, thereby offering increased reliability to detect high level conditions at a user selectable limit.
  • Page 40 Reference Manual Section 5: Additional Options 00809-1600-4530, Rev AA March 2015 Additional Options...

  • Page 41: Installation In Sis Applications

    15.5 Vdc installations Note The Rosemount 5300 Series Transmitter is not safety-rated during maintenance work, configuration changes, multidrop, loop test, or other activity that affects the safety function. Alternative means should be used to ensure process safety during such activities.

  • Page 42: Configuring In Sis Applications

    Use a HART compliant master, such as Rosemount Radar Master (RRM) or a Field Communicator, to communicate with and verify configuration of the Rosemount 5300 Series. These instructions are applicable to the Rosemount 5300 Series safety-certified options with any differences noted.

  • Page 43: Sis Operation And Maintenance

    Reference Manual Section 6: SIS Installations 00809-1600-4530, Rev AA March 2015 Site acceptance After installation and/or configuration, proper operation of the transmitter (including verification of all configuration changes) must be verified. A site acceptance test is therefore required. The proof test outlined in this document can be used for this. SIS operation and maintenance 6.3.1 Proof test...
  • Page 44 Suggested comprehensive proof test The suggested proof test described below detects approximately 89% in of possible Dangerous Undetected (DU) failures in the Rosemount 5300 Series Transmitters. Bypass the safety function and take appropriate action to avoid a false trip. Disable write protection in device (if enabled).
  • Page 45 Reference Manual Section 6: SIS Installations 00809-1600-4530, Rev AA March 2015 Using Loop Test, enter current value (mA) representing low alarm current. Verify that analog output current and terminal voltage are correct using reference meters.  This step tests for possible quiescent current related failures. RRM: AMS Device Manager and Field Communicator: a.
  • Page 46 Reference Manual Section 6: SIS Installations 00809-1600-4530, Rev AA March 2015 Figure 6-2. Range Values A. Upper Blind Zone B. Reduced Accuracy C. Maximum Measuring Range D. Reduced Accuracy E. Lower Blind Zone F. 20mA G. Range 0 -100% H. 4mA Restore the loop to full operation.

  • Page 47: Plant Information

    Appendix A: Commissioning Checklist Reference Manual March 2015 00809-1600-4530, Rev AA Appendix A Commissioning Checklist Note Not all fields in this form are applicable to all transmitters. Plant information Completed Not completed Plant name: System No.: Country: Issuing agent/ Issued by: Company name: Date: ®...

  • Page 48: Tank Information

    Reference Manual Appendix A: Commissioning Checklist 00809-1600-4530, Rev AA March 2015 A.1.2 Tank information Completed Not completed Short application description: Tank type:     Vertical cylinder Horizontal cylinder Spherical Cubical       Solid product Turbulent surface ...

  • Page 49: Mechanical Installation

    Appendix A: Commissioning Checklist Reference Manual March 2015 00809-1600-4530, Rev AA A.1.3 Mechanical installation Completed Not completed Common Mounting type:    Pipe/chamber Nozzle Direct/bracket    Nozzle diameter: Nozzle height: Nozzle orientation (position on tank, angled, vertical, horizontal, etc.): Is the still pipe/chamber (when applicable) smooth ...

  • Page 50: Electrical Installation

    Reference Manual Appendix A: Commissioning Checklist 00809-1600-4530, Rev AA March 2015 A.1.4 Electrical installation Completed Not completed   Power supply within limits   Voltage measured at the terminal at the transmitter: Groundings according to manual and local  ...

  • Page 51: Is The Product's Ex Classification In Accordance With Requirements

    Appendix A: Commissioning Checklist Reference Manual March 2015 00809-1600-4530, Rev AA A.1.5 Is the product’s Ex classification in accordance with requirements? YES NO For more information see Section: “Complete the basic configuration” on page 3 and Section “Echo curve verification at operating conditions” on page Primary Output: ...

  • Page 52: Echo Tuning

    Reference Manual Appendix A: Commissioning Checklist 00809-1600-4530, Rev AA March 2015 Echo tuning Completed Not completed For more information see Section: “Complete the advanced configuration” on page 7 “Review echo curve” on page 10l. Configuration tool used:    ...

  • Page 53: Gwr Radar Verification In Chambers

    Appendix A: Commissioning Checklist Reference Manual March 2015 00809-1600-4530, Rev AA GWR radar verification in chambers UNIT: Note: Verification procedure is performed under ambient conditions. For dynamic vapor DATE: compensations units, ensure that the DC is calculated at 1.0 before starting verification process. If static TIME: vapor compensation is used, set vapor DC to 1 for the test and reset to desired value when finished.
  • Page 54 The water level will be visible in this line. In need of support with a transmitter, send a commissioning report together with a backup file from the transmitter to your local Emerson Process Management representative. Commissioning Checklist...
  • Page 55 Reference Manual March 2015 00809-1600-4530, Rev AA...
  • Page 56 Standard Terms and Conditions of Sale can be found at: Emerson Process Management www.rosemount.com\terms_of_sale. The Emerson logo is a trademark and service mark of Emerson Electric Co. Emerson FZE P.O. Box 17033, Rosemount and Rosemount logotype are registered trademarks of Rosemount Inc.

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