Allen-Bradley PowerFlex 700S Quick Start Manual
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Allen-Bradley PowerFlex 700S Quick Start Manual

Allen-Bradley PowerFlex 700S Quick Start Manual

Frequency ac drive - phase ii
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See also: Service Manual, Quick Start Manual
Introduction
Reference Materials
®
PowerFlex
Frequency AC Drive - Phase II
(Frames 1 - 6)
This document is designed to guide you through the basic steps needed to
install, start-up, and program the PowerFlex 700S Adjustable Frequency
AC - Phase II drive for Frames 1 - 6. The information provided in this
document does not replace the user manual and is intended for
qualified personnel only. For detailed PowerFlex 700S information refer to
the appropriate publications listed below.
Allen-Bradley publications are available on the internet at:
www.rockwellautomation.com/literature.
Title
PowerFlex 700S Drives with Phase II Control User Manual
PowerFlex 700S Drives with Phase II Control Reference Manual
PowerFlex 700S and DriveLogix
PowerFlex 700H/S High Power Installation Instructions (Frames 9 - 12)
Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives
700S Adjustable
™
Firmware Release Notes
Quick Start
Publication
20D-UM006
PFLEX-RM003
20D-RN007
PFLEX-IN006
DRIVES-IN001
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Summary of Contents for Allen-Bradley PowerFlex 700S

  • Page 1 AC - Phase II drive for Frames 1 - 6. The information provided in this document does not replace the user manual and is intended for qualified personnel only. For detailed PowerFlex 700S information refer to the appropriate publications listed below.

  • Page 3: Table Of Contents

    ....... Additional Information ATEX Approved PowerFlex 700S Phase II Drives in Group II Category (2) Appli- cations with ATEX Approved Motors .

  • Page 4: Step 1 Read General Information

    Measure the DC bus voltage at the +DC & – DC terminals of the Power Terminal Block (refer to Chapter 1 in the PowerFlex 700S User Manual, publication 20D-UM006, for location). The voltage must be zero.

  • Page 5: Emc Instructions

    2. Review important precautions/attentions statements throughout this document before installing drive. 3. Grounding as described in the PowerFlex 700S Drives with Phase II Control User Manual, publication 20D-UM006 4. Output power, control (I/O) and signal wiring must be braided, shield cable with a coverage of 75% or better, metal conduit or equivalent attenuation.

  • Page 6: General Notes

    (harmonic emissions) on the AC supply system. • More information regarding harmonic emissions can be found in the PowerFlex 700S Phase II Control - Reference Manual, publication PFLEX-RM003. • When operated on a public supply system, it is the responsibility of the...

  • Page 7: Step 2 Mount The Drive

    With Adhesive Label (see below) 101.6mm 50.8mm (2.0 in.) (4.0 in.) Operating Temperatures PowerFlex 700S drives are designed to operate in a surrounding air ° ° temperature range of 0 to 40 C. To operate the drive in installations with °...

  • Page 8: Dimensions

    – – – – – – – – – – – – Figure 2 PowerFlex 700S Frame 1-3 (Frame 1 Shown) 15.0 (0.59) (0.23) dia. 5.5 (0.22) (12.28) (0.31) Dimensions are in millimeters and (inches) Slim Expanded Weight kg (lbs.)
  • Page 9 Figure 3 PowerFlex 700S Bottom View Dimensions, Frame1-3 Frame 1 Frame 2 167.5 (6.59) 108.5 (4.27) 87.5 (3.44) 156.9 (6.18) 28.7 (1.13) Dia. 67.5 (2.66) 3 Places 47.5 (1.87) 22.4 (0.88) Dia. 22.2 (0.87) Dia. 28.6 (1.13) Dia. 2 Places 3 Places 25.5...
  • Page 10 Figure 4 PowerFlex 700S Frame 4 Dimensions 13.0 (0.55) 15.1 (0.59) 7.0 (0.27) 2 Places (12.28) 8.0 (0.31) 3 Places Lifting Holes (0.31) 4 Places 47.0 (1.85) Dia. 28.7 (1.13) Dia. 2 Places 76.0 (2.99) 2 Places 54.1 (2.13) Dia.
  • Page 11 Figure 5 PowerFlex 700S Frame 5 Dimensions 6.5 (0.26) 37.6 15.0 (0.59) 259.1 (10.20) (1.48) Detail (12.28) CAUTION HOT surfaces can cause severe burns Lifting Holes - 4 Places 6.5 (0.26) 12.7 (0.50) Dia. 12.5 (0.49) Frame 5 - 100 HP, 480 V (55kW, 400V) Frame 5 - 75 HP, 480 V (55kW, 400V) 104.0 (4.09)
  • Page 12 Figure 6 PowerFlex 700S Frame 6 Dimensions 8.5 (0.33) 18.0 (0.71) 49.6 360.6 (14.20) (1.95) Detail (12.28) Lifting Holes 8.5 (0.33) 126.3 4 Places (4.97) 13.5 (0.53) 12.7 (0.50) Dia. 34.9 (1.37) Dia. 22.2 (0.87) Dia. 56.2 (2.21) 3 Places 62.7 (2.47) Dia.

  • Page 13: Step 3 Power Wiring

    ATTENTION: The following information is merely a guide for proper installation. The Allen-Bradley Company cannot assume responsibility for the compliance or the noncompliance to any code, national, local or otherwise for the proper installation of this drive or associated equipment.
  • Page 14 Shielded cable may also help reduce shaft voltage and induced bearing currents for some applications. In addition, the increased impedance of shielded cable may help extend the distance the motor can be located from the drive without the addition of motor protective devices such as terminator networks.
  • Page 15 Figure 7 Power Terminal Block Location Frame 3 & 4 Frame 1 Frame 2 ➌ DANGER Optional Communications Module Use 75C Wire Only #10-#14 AWG Torque to 7 in-lbs Optional ➊ Communications Module PE B PE A DC– WIRE ➌ STRIP 75C Cu Wire 6 AWG [10MM 2 ] Max.
  • Page 16 Figure 8 Power Terminal Block Location, Cont’d Frame 5 Frame 6 Phase Selection Jumper ➋ Line Type ➋ Optional Communications Spare Module Spare Optional Communications Module ➍ 300 VDC EXT PWR SPLY TERM (PS+, PS-) POWER TERMINAL RATINGS WIRE RANGE: 14-1/0 AWG (2.5-35 MM WIRE RANGE: 22-10 AWG (0.5-4 MM TORQUE: 32 IN-LB (3.6 N-M) TORQUE: 5.3 IN-LB (0.6 N-M)

  • Page 17: Wire Recommendations

    Power & Ground Wiring Figure 9 Power and Ground Wiring (L1) (L2) (L3) (T1) (T2) (T3) – Required Input Fusing Required Branch Circuit Disconnect Important Common Bus (DC Input) Application Notes 1. If drives without internal precharge are used (Frames 5 & 6 only), then: a) precharge capability must be provided in the system to guard against possible damage, and b) disconnect switches Must Not be used between the input of the drive...

  • Page 18: Using Powerflex 700S Drives With Regen Power Units

    If a Regenerative unit (i.e., 1336 REGEN) is used as a bus supply or a brake, with Regen Power Units the common mode capacitors should be disconnected. Refer to the PowerFlex 700S Drives with Phase II Control User Manual, publication 20D-UM006, for information on removing common mode capacitors. Regenerative Unit to Drive Connections...

  • Page 19: Step 4 Control Wiring

    Step 4 Control Wiring • Always use tinned copper wire. Wiring Recommendations • Wire with an insulation rating of 600V or greater is recommended. • Control and signal wires should be separated from power wires by at least 0.3 meters (1 foot). •...

  • Page 20: Dip Switch Settings

    DIP Switch Settings Figure 10 Main Control Board Dip Switches JUMPER P22 = HW Enable SWITCH S5 = No HW Enable SIDE VIEW FRONT TOP VIEW Up = Open = Off Down = Closed = On SWITCH S2 SIDE VIEW FRONT TOP VIEW Up = Open = Off...

  • Page 21: I/O Terminal Blocks

    I/O Terminal Blocks Wiring the Main Control Board I/O Terminals Terminal blocks TB1 and TB2 contain connection points for all inputs, outputs and standard encoder connections. When installed, both terminal blocks reside on the Main Control Board. These components are provided with the drive but are not factory installed.
  • Page 22 Table I TB1 Terminals Factory Terminal Signal Default Description Analog Input 1 Comm. (Volt) Bipolar, differential input, +/-10V, 0-20 mA, 13 bit + sign 20k Ohm impedance at Volt; 500 Ohm impedance at mA Analog Input 1 (+/-) Shield Analog Input Shield Analog Input 2 Comm.

  • Page 23: I/O Wiring Examples

    I/O Wiring Examples Table K TB2 Terminals — Digital Wiring Examples Input/Output Connection Example Digital Inputs used for Sourcing Digital Inputs - Internal Power Supply Sourcing and Sinking Definitions enable and precharge The digital inputs and digital outputs of the PowerFlex control.
  • Page 24 Input/Output Connection Example Digital Inputs Sourcing Digital Inputs - Internal Power Supply, 2-Wire Control Required Parameter Changes • Set Par 829 [Dig In5 Sel] to value 7 - “Run”. 24V DC • Par 153 [Control Options], bit 8 [3WireControl] will 24V dc automatically be off (0) for 2-wire control.
  • Page 25 Input/Output Connection Example 0-10V Analog Input 0-10V Analog Input - External Source Required Parameter Changes -Signal or Source Common +Signal Shield / Common -Signal or Source Common +Signal Shield / Common -Signal or Source Common +Signal Shield / Common Analog Output - 0-10V Analog Output Using Analog Out 1, -10V to + 10V to meter Motor +/-10V DC...

  • Page 26: Step 5 Start-Up Check List

    Step 5 Start-Up Check List This section describes how you start-up the PowerFlex® 700S. ATTENTION: Power must be applied to the drive to perform the following start-up procedure. Some of the voltages present are at incoming line potential. To avoid electric shock hazard or damage to equipment, only qualified service personnel should perform the following procedure.
  • Page 27 The remainder of this procedure requires a Human Interface Module (HIM) be installed. If an operator interface is not available, remote devices should be used to start-up the drive. ➊ ➊ ➋ ➋ ➌ ➌ Refer to Table M: "Drive Status Indicator Descriptions" on page 28 for an explanation of the LEDs identified in these illustrations.

  • Page 28: Applying Power To The Drive

    The RUN LED and the controller LEDs are only operational when the drive is energized. These LEDs are only visible when the drive door is open or when viewed from the HIM or from an application program (e.g., DriveExplorer™) in parameter 554 [LED Status]. This feature is only available with DriveLogix version 15.03 or later.
  • Page 29 ❏ 7. Examine the Status (STS) LED. Verify that it is flashing green. If it is not in this state, check the following possible causes and take the necessary corrective action. Table N Common Causes of a Pre-Start Alarm Examine Parameter 156 [Run Inhibit Status] Description Action No power is present at the Enable Terminal TB2 - T16...

  • Page 30: Step 6 Program The Drive - Start-Up

    Parameter shown. Use the arrow keys to scroll Device Select through all the menu options. 1. Follow the instructions on the screen to complete the Start-Up. PowerFlex 700S The Start-Up routine sets up Diagnostics the drive for basic operation. Push Enter.
  • Page 31 Down 1 level or Select PowerFlex 700S Back 1 level or 1 selection Start-Up Scroll all choices Feedback Motor Control Motor Data Power Circuit Test Direction Test Configuration Setup / Select Select Motor Control Enter Motor NP Data Diagnostic Check for...

  • Page 32: Parameter Files & Groups

    Parameter Files & Groups U s e r I n p u t F u n c s & O t i o n s C o m u t p u t m u n i c t i o n U t i l i t y S p e e d / P o...
  • Page 33 28,29,30. “Speed Ref 2” 11 “Preset Spd 7” See the Block Diagrams in Appendix B of the PowerFlex 700S with Phase II Control User “Sum SRef 1+2” 12 “DPI Port 1” Manual, publication 20D-UM006, for a description.
  • Page 34 Name Description Values Anlg In1 Value Units: V/mA RO Real Displays the actual input value at Analog Input 1. Analog Input 1 may be configured for Default: 0V/4 mA voltage or current input signal. For proper selection of the input signal, the DIP switch and Min/Max: -/+20.0000 Par 821 [Analog I/O Units] must be set to match.
  • Page 35 Name Description Values Dig In2 Sel Default: “Reserved” Enter a value to select the function of digital input 2. Options: “Reserved” 20 = “Accel Decel2” “Enable” 21 = “Indx Step” Note: For all Stop Function: Low = Stop, High = ok to Run, In "Norm Stop-CF" Low = “Clear Faults”...

  • Page 36: Atex Approved Powerflex 700S Phase Ii Drives In Group Ii Category (2) Applications With Atex Approved Motors

    ATEX Approved PowerFlex 700S Phase II Drives in Group II Category (2) Applications with ATEX Approved Motors General This section provides information on the operation of an ATEX Approved drive and ATEX approved motor. The motor is located in a defined hazardous environment, while the drive is not.
  • Page 37 • Refer to all product markings for additional cautions that may apply. • Typical motor markings are contained on a motor certification nameplate similar to the sample below. FLAMEPROOF Exd ENCLOSURE EExd I/IIB Tamb C to II 2 G/D 0518 I M2 Sira ATEX...
  • Page 38 Wiring Example AC Line Input Power PowerFlex 700S Phase II AC Drive 24V DC Common +24V DC Gate Control Power Supply Safe Off Option Motor Over Temperature Sensor(s) Gate Control Circuit Digital In 4-6 Com. Digital In 6 (Enable) Drive Hardware Configuration Digital Input 6 must be configured as a Hardware Enable.
  • Page 39 To Run Channel Operation Safe-Off Option No Power Power Applied No Power Power Applied Terminals 1 & 2 Applied Applied PowerFlex 700S Phase II No Power No Power Power Applied Power Applied Enable Input Applied Applied Description For Verification Safe-Off Option...

  • Page 40: Drivelogix™ Recommended Programming Techniques

    Allows real names to be applied to the User Defined tags of the static assembly. c) Allows new functions of DriveLogix and the PowerFlex 700S to be clearly named in the program even if RSLogix 5000 has not been updated.

  • Page 41: Troubleshooting

    Troubleshooting Abbreviated Fault & Alarm For a complete listing of Faults and Alarms, refer to the PowerFlex 700S Clearing Drives with Phase II Control User Manual, publication 20D-UM006. A fault is a condition that stops the drive. There are two fault types.

  • Page 42: Technical Support

    Drives Technical Forum Remember that we currently offer a Drives Technical Forum for all Allen-Bradley® drive products. The forum can also help you solve issues in areas such as Applications, Communications, Hardware and Software. You can visit us at the following URL address...
  • Page 43 Notes:...
  • Page 44 PowerFlex, DriveLogix, Logix, FlexLogix, NetLinx, DriveExecutive, DriveObserver, DriveExpert, FORCE Technology, Zero Stacking, Flex I/O, FlexLogix, DriveTools, RSLogix 5000, SynchLink and SCANPort are trademarks of Rockwell Automation. ControlNet is a trademark of ControlNet International, Ltd. DeviceNet is a trademark of the Open DeviceNet Vendor Association. www.rockwellautomation.com Power, Control and Information Solutions Headquarters Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204-2496 USA, Tel: (1) 414.382.2000, Fax: (1) 414.382.4444...

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