Allen-Bradley PowerFlex 700S Quick Start Manual
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Allen-Bradley PowerFlex 700S Quick Start Manual

Allen-Bradley PowerFlex 700S Quick Start Manual

Ac drives - phase i control (frame sizes 9 & 10)
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See also: Service Manual, Programming Manual
Introduction
®
PowerFlex
700S Drives - Phase I Control (Frame
Sizes 9 & 10)
This document is designed to guide you through the basic steps needed to install,
start-up, and program PowerFlex 700S AC drives with Phase I Control and frame
sizes 9 & 10. The information provided does not replace the user manual and is
intended for qualified personnel only. For detailed PowerFlex 700S information
refer to the appropriate publications:
Title
User Manual - PowerFlex 700S
Drive with Phase I Control
Installation Instructions -
PowerFlex 700S and 700H High
Power Drives
Reference Manual - PowerFlex
700S Drive with Phase I Control
Wiring and Grounding Guidelines
for Pulse Width Modulated Drives
Publication
Available
20D-UM001
PFLEX-IN006
www.rockwellautomation.com/literature
PFLEX-RM002
DRIVES-IN001
Quick Start
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Summary of Contents for Allen-Bradley PowerFlex 700S

  • Page 1 This document is designed to guide you through the basic steps needed to install, start-up, and program PowerFlex 700S AC drives with Phase I Control and frame sizes 9 & 10. The information provided does not replace the user manual and is intended for qualified personnel only.

  • Page 3: Table Of Contents

    Table of Contents Step 1: Read General Information ......Class 1 LED Product.
  • Page 4 PowerFlex® 700S Drives - Phase I Control (Frame Sizes 9 & 10)

  • Page 5: Step 1: Read General Information

    Measure the DC bus voltage at the +DC & –DC terminals of the Power Terminal Block (refer to Chapter 1 in the PowerFlex 700S User Manual for location). The voltage must be zero.

  • Page 6: Ce Conformity

    • PowerFlex drives can generate conducted low frequency disturbances (harmonic emissions) on the AC supply system. More information regarding harmonic emissions can be found in the Reference Manual - PowerFlex 700S Drives with Phase I Control, PFLEX-RM002. Essential Requirements for CE Compliance Conditions 1-6 listed below must be satisfied for PowerFlex drives to meet the requirements of EN61800-3.

  • Page 7: Step 2: Identifying The Frame Size Of The Drive

    PowerFlex® 700S Drives - Phase I Control (Frame Sizes 9 & 10) Table A PowerFlex High Power EN61800-3 EMC Compatibility Second Environment Restrict Motor Cable to 30 m (98 ft.) Any Drive and Option ✔ 10 ✔ Step 2: Identifying the Determine the frame size of your drive by checking the data nameplate on the Frame Size of the Drive Control Frame.

  • Page 8: Step 3: Lifting The Drive

    PowerFlex® 700S Drives - Phase I Control (Frame Sizes 9 & 10) Step 3: Lifting the Drive • For lifting instructions for frame 9 size drives, see “Frame 9 Size Drives” below. • For lifting instructions for frame 10 size drives, see Frame 10 Size Drives on page Frame 9 Size Drives...

  • Page 9: Frame 10 Size Drives

    PowerFlex® 700S Drives - Phase I Control (Frame Sizes 9 & 10) Frame 10 Size Drives When lifting frame size 10 drives you must: • attach the lifting hardware. • remove the skid and shipping feet. ATTENTION: To guard against possible personal injury and/or equipment damage...
  • Page 10 PowerFlex® 700S Drives - Phase I Control (Frame Sizes 9 & 10) Open Type Drives - Approximate Weights Drive Drive AC Input Drive & Voltage Rating Power Structure AC Choke Packaging Class Amps Weight kg (lbs.) Weight kg (lbs.) Weight kg (lbs.) 120 (265) 115 (254) 235 (519)
  • Page 11 PowerFlex® 700S Drives - Phase I Control (Frame Sizes 9 & 10) Removing the Skid and Shipping Feet ATTENTION: To guard against personal injury and equipment damage, do not work under the drive unless the drive is securely mounted on appropriate blocks. Task Description Using a 15 mm wrench, remove the hardware which secures the drive to the skid.

  • Page 12: Step 4: Mounting The Drive

    PowerFlex® 700S Drives - Phase I Control (Frame Sizes 9 & 10) Step 4: Mounting the Operating Temperatures Drive Surrounding Air Temperature Required Airflow /h (cfm) Voltage Class Amp Rating Normal Duty Heavy Duty 1300 (765) 261, 300 0 to 40 degrees C 0 to 40 degrees C (32 to 104 degrees F) (32 to 104 degrees F)
  • Page 13 PowerFlex® 700S Drives - Phase I Control (Frame Sizes 9 & 10) Frame 9 Dimensions 480.0 (18.90) 5.0 (0.20) 400.0 (15.75) 363.3 (14.32) 14.0 (0.55) 240.0 (9.45) 9.0 (0.35) 339.5 (13.37) 45.0 (1.77) Nameplate Wire Way 1150.0 (45.28) 1120.0 (44.09) Nameplate 9.0 (0.35) Lifting Hole...
  • Page 14 PowerFlex® 700S Drives - Phase I Control (Frame Sizes 9 & 10) Frame 10 Size Drives Mounting Clearances 200 mm (7.87 in.) 800 mm 800 mm (31.50 in.) (31.50 in.) 50 mm 50 mm (2.0 in.) (2.0 in.) CLEARANCE CLEARANCE TO WALL TO WALL...
  • Page 15 PowerFlex® 700S Drives - Phase I Control (Frame Sizes 9 & 10) Frame 10 Dimensions 632.5* (24.90) 597.0 605.5 (23.50) (23.84) 534.7 32.3 42.0 498.0 (21.05) (1.27) (1.65) (19.61) 2234.0 2275.0 (87.95) (89.57) 2201.8 (86.68) * This dimension is the depth for drives with the optional door-mounted HIM installed...

  • Page 16: Floor And Wall Mounting For Frame 10 Size Drives

    Rittal cabinets, you may need to place shims under the drive cabinet or use leveling feet throughout the cabinet line-up. The Allen-Bradley factory may have removed the standard plastic plugs from the bottom of the cabinet when installing the shipping feet.

  • Page 17: Step 5: Removing Protective Covers

    PowerFlex® 700S Drives - Phase I Control (Frame Sizes 9 & 10) Step 5: Removing • For removing the protective covers from frame 9 size drives, see “Removing Protective Covers Covers from Frame 9 Size Drives” below. • For removing the protective covers from frame 10 size drives, see Removing the Covers from Frame 10 Size Drives on page Removing the Covers from Frame 9 Size Drives...

  • Page 18: Removing The Covers From Frame 10 Size Drives

    PowerFlex® 700S Drives - Phase I Control (Frame Sizes 9 & 10) Removing the Covers from Frame 10 Size Drives Moving Control Frame Task Description Loosen the two T8 Torx-head screws, which secure the Control Frame to the drive enclosure (Frame 10 drives, from early production runs, have holes instead of slots for these screws.

  • Page 19: Step 6: Configuring Drive For Ground System

    PowerFlex® 700S Drives - Phase I Control (Frame Sizes 9 & 10) Step 6: Configuring Drive • For configuring frame 9 size drives for a grounding system, see “Frame 9 Size for Ground System Drives” below. • For configuring frame 10 size drives for a grounding system, see Frame 10 Size Drives on page Frame 9 Size Drives...

  • Page 20: Frame 10 Size Drives

    PowerFlex® 700S Drives - Phase I Control (Frame Sizes 9 & 10) Frame 10 Size Drives Frame 10 size drives are equipped with common mode capacitors that are referenced to ground. To guard against drive damage, these capacitors should be disconnected if the drive is installed on a resistive ground or ungrounded distribution system or on a voltage distribution system greater than 400V AC.
  • Page 21 PowerFlex® 700S Drives - Phase I Control (Frame Sizes 9 & 10) Installation on a Grounded B Phase Delta System on a Voltage Distribution System Greater than 400V AC 1. To use a grounded B phase delta system on a drive with a voltage distribution system greater than 400V AC, follow the steps below.
  • Page 22 PowerFlex® 700S Drives - Phase I Control (Frame Sizes 9 & 10) 2. Insulate the capacitors from the drive input power terminals. Task Description Remove the screws and lock washers that secure each of the three capacitor supply wires to the input power terminals. Insulate the capacitor leads.

  • Page 23: Step 7: Power Wiring

    PowerFlex® 700S Drives - Phase I Control (Frame Sizes 9 & 10) Step 7: Power Wiring Wire Recommendations ATTENTION: National Codes and standards (NEC, VDE, BSI etc.) and local codes outline provisions for safely installing electrical equipment. Installation must comply with specifications regarding wire types, conductor sizes, branch circuit protection and disconnect devices.
  • Page 24 PowerFlex® 700S Drives - Phase I Control (Frame Sizes 9 & 10) A good example of recommended cable is Belden® 295xx (xx determines gauge). This cable has four (4) XLPE insulated conductors with a 100% coverage foil and an 85% coverage copper braided shield (with drain wire) surrounded by a PVC jacket.

  • Page 25: General Grounding Requirements

    PowerFlex® 700S Drives - Phase I Control (Frame Sizes 9 & 10) General Grounding Requirements The drive Safety Ground - PE must be connected to system ground. Ground impedance must conform to the requirements of national and local industrial safety regulations and/or electrical codes.

  • Page 26: Dc Input Precharge Control Wiring

    PowerFlex® 700S Drives - Phase I Control (Frame Sizes 9 & 10) DC Input Precharge Control Wiring If you are installing a DC input drive with a precharge interlock you must make the following connections on the X50 terminal block from the precharge circuit. Important: Precharge circuitry is external to the drive.
  • Page 27 PowerFlex® 700S Drives - Phase I Control (Frame Sizes 9 & 10) Figure 3 Frame 9 - X50 Terminal Block Location X50 Terminal Block Figure 4 Frame 10 - X50 Terminal Block Location Control Frame X50 Terminal Block Note: 700S control mounting plate and HIM not shown for clarity only...

  • Page 28: Power Wiring Instructions

    PowerFlex® 700S Drives - Phase I Control (Frame Sizes 9 & 10) Power Wiring Instructions • For power wiring instructions for frame 9 size drives, see “Frame 9 Size Drives Power Terminal Specifications” below. • For power wiring instructions for frame 10 size drives, see Frame 10 Size Drives Power Terminal Specifications on page Frame 9 Size Drives Power Terminal Specifications...
  • Page 29 PowerFlex® 700S Drives - Phase I Control (Frame Sizes 9 & 10) Frame 10 Size Drives Power Terminal Specifications (1)(2) Wire Size Range Torque Terminal Bolt (3) (4) No. Name Description Maximum Minimum Recommended Size ➊ Input Power Terminal Block Input power 300 mm 2.1 mm...

  • Page 30: Step 8: Control Wiring

    PowerFlex® 700S Drives - Phase I Control (Frame Sizes 9 & 10) Step 8: Control Wiring Wiring Recommendations Important points to remember about I/O wiring: • Always use tinned copper wire. • Wire with an insulation rating of 600V or greater is recommended. •...

  • Page 31: Dip Switch Settings

    PowerFlex® 700S Drives - Phase I Control (Frame Sizes 9 & 10) DIP Switch Settings Figure 6 Main Control Board Dip Switches SIDE VIEW FRONT - TOP VIEW UP = OPEN = OFF DOWN = CLOSED= ON Analog Input #1 +/-10.0V DC +/-1.0V DC Scaling SW1-1...

  • Page 32: Auxiliary Power Supply

    24V dc ± 5% High Power Interface Board J15 Auxiliary Power Connector Pin 1 (24V dc power) Pin 3 (24V dc common) Connecting SynchLink SynchLink provides high-speed synchronization and communication between multiple PowerFlex 700S drives (or other products with SynchLink capability).
  • Page 33 PowerFlex® 700S Drives - Phase I Control (Frame Sizes 9 & 10) Class 1 LED Product ATTENTION: Hazard of permanent eye damage exists when using optical transmission equipment. This product emits intense light and invisible radiation. Do not look into module ports or fiber optic cable connectors.

  • Page 34: I/O Terminal Blocks

    PowerFlex® 700S Drives - Phase I Control (Frame Sizes 9 & 10) Specification Minimum inside bend radius 25.4mm (1 in.) Any bends with a shorter inside radius can permanently damage the fiber optic cable. Signal attention increases with decreased inside bend radius. Operating Wavelength 650 nm (Red) Data Rate...
  • Page 35 Optional connection point for analog shields. (1) Refer to Analog Input Settings in the User Manual - PowerFlex 700S Drives with Phase I Control, publication 20D-UM001, for necessary dip switch settings. (2) Analog shields should connect to common at the signal source, if possible. Shields for signals from ungrounded devices, such as analog tachometers, should...
  • Page 36 Power Supply +12V DC Return (A) (-) (1) Refer to Encoder Input Settings in the User Manual - PowerFlex 700S Drives with Phase I Control, publication 20D-UM001, for necessary dip switch settings. (2) This power supply supports only the primary encoder interface and digital inputs. Do not use it to power circuits outside of the drive.

  • Page 37: I/O Wiring Examples

    PowerFlex® 700S Drives - Phase I Control (Frame Sizes 9 & 10) I/O Wiring Examples This section provides basic information to wire the PowerFlex 700S Drive. Table N Digital Wiring Examples The following definitions are used throughout this section: Source •...
  • Page 38 PowerFlex® 700S Drives - Phase I Control (Frame Sizes 9 & 10) Input/Output Connection Example Auxiliary Output - Auxiliary Output - sourcing configuration Using Relay Out to annunciate “drive running:” Relay contact output • Link the status word to the relay control TB2 - Row B (Bottom) Par 841 [Relay Out Data] (the destination) linked to Par 155 [Logic Status] (the source)
  • Page 39 PowerFlex® 700S Drives - Phase I Control (Frame Sizes 9 & 10) Table O Analog Wiring Examples Analog I/O Connection Example Analog Inputs Analog Inputs - shield terminated at source Required Parameter Changes - +/-10V DC or +/-1.0V Using Analog In1 as 0 - 10 V speed reference: DC (DIP switch setable) •...

  • Page 40: Step 9: Verifying The Start-Up Check List

    PowerFlex® 700S Drives - Phase I Control (Frame Sizes 9 & 10) Step 9: Verifying the This section describes how you start-up the PowerFlex 700S drive. Start-up Check List ATTENTION: Power must be applied to the drive to perform the following start-up procedure.

  • Page 41: Applying Power To The Drive

    PowerFlex® 700S Drives - Phase I Control (Frame Sizes 9 & 10) Applying Power to the Drive The RUN LED, controller LEDs, and SynchLink LEDs are only operational when the drive is energized. These LEDs are only visible when the drive door is open. ATTENTION: The RUN LED and the controller LEDs are only operational when the drive is energized.
  • Page 42 PowerFlex® 700S Drives - Phase I Control (Frame Sizes 9 & 10) Table Q Drive Status Indicator Descriptions Name Color State Description ➊ Green Steady Illuminates when power is applied to the drive. (Power) ➋ Green Flashing Drive ready, but not running & no faults are present. (Status) Steady Drive running, no faults are present.
  • Page 43 If any digital input is configured to Stop - CF (CF=Clear Faults) verify the signal is present or the drive will not start. Refer to Chapter 4 of the User Manual - PowerFlex 700S Drives with Phase I Control, publication 20D-UM001, for a list of potential digital input conflicts.

  • Page 44: Step 10: Performing Assisted Start

    Parameter shown. Use the arrow keys to scroll Device Select through all the menu options. 1. Follow the instructions on the screen to complete the Start-Up. PowerFlex 700S The Start-Up routine sets up Diagnostics the drive for basic operation. Push Enter.

  • Page 45: Step 11: Running Drive From Him (Optional)

    PowerFlex® 700S Drives - Phase I Control (Frame Sizes 9 & 10) Down 1 level or Select PowerFlex 700S Back 1 level or 1 selection Start-Up Scroll all choices Feedback Motor Control Motor Data Power Circuit Test Direction Test Configuration...

  • Page 46: Additional Information

    PowerFlex® 700S Drives - Phase I Control (Frame Sizes 9 & 10) Additional Information This section contains additional information that may be helpful during drive start up, including: • Frequently Used Parameters • Fault & Alarm Clearing on page 49 •...

  • Page 47: Frequently Used Parameters

    PowerFlex® 700S Drives - Phase I Control (Frame Sizes 9 & 10) Frequently Used Parameters Footnote definitions are found on page Name Description Values Motor NP Volts Units: Volt RW 16-bit Set to the motor nameplate rated volts. Default: Calculated Integer Min/Max: 75/705...
  • Page 48 PowerFlex® 700S Drives - Phase I Control (Frame Sizes 9 & 10) Name Description Values Motor Fdbk Sel Default: “Encoder 0” Enter or write a value to select the primary motor speed feedback device. Options: “Encoder 0” “Motor Sim” “Encoder 1” “FB Opt Port0”...

  • Page 49: Fault & Alarm Clearing

    PowerFlex® 700S Drives - Phase I Control (Frame Sizes 9 & 10) Fault & Alarm Clearing For a complete listing of Faults and Alarms, refer to the User Manual - PowerFlex 700S Drives with Phase I Control, publication 20D-UM001. A fault is a condition that stops the drive. There are two fault types. Type Fault Description ➀...

  • Page 50: Technical Support

    3. Press the Enter key or click the Go button. Drives Technical Forum The Drives Technical Forum for all Allen-Bradley® drive products can help you solve issues in areas such as Applications, Communications, Hardware and Software. You can visit us at the following URL address...
  • Page 51 PowerFlex® 700S Drives - Phase I Control (Frame Sizes 9 & 10) Notes:...
  • Page 52 www.rockwellautomation.com Power, Control and Information Solutions Headquarters Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204-2496 USA, Tel: (1) 414.382.2000, Fax: (1) 414.382.4444 Europe/Middle East/Africa: Rockwell Automation, Vorstlaan/Boulevard du Souverain 36, 1170 Brussels, Belgium, Tel: (32) 2 663 0600, Fax: (32) 2 663 0640 Asia Pacific: Rockwell Automation, Level 14, Core F, Cyberport 3, 100 Cyberport Road, Hong Kong, Tel: (852) 2887 4788, Fax: (852) 2508 1846 Publication 20D-QS003B-EN-P –...

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