Yamaha YZFR1W Manuals

Manuals and User Guides for Yamaha YZFR1W. We have 2 Yamaha YZFR1W manuals available for free PDF download: Service Manual, Owner's Manual

Yamaha YZFR1W Service Manual

Yamaha YZFR1W Service Manual (429 pages)

Brand: Yamaha | Category: Motorcycle | Size: 10.33 MB

Table of Contents

General Information

6
- How to Use this Manual
  4
- Table of Contents
  6
- Identification
  
  7
  - Vehicle Identification Number
    7
  - Model Label
    7
- Features
  
  8
  - Outline of the Fi System
    8
  - Fi System
    9
- Important Information
  
  18
  - Preparation for Removal and Disassembly
    18
  - Replacement Parts
    18
  - Gaskets, Oil Seals and O-Rings
    18
  - Lock Washers/Plates and Cotter Pins
    18
  - Bearings and Oil Seals
    19
  - Circlips
    19
- Checking the Connections
  
  20
- Special Tools
  
  21
Specifications

28
- General Specifications
  29
- Specifications
  29
- Engine Specifications
  30
- Chassis Specifications
  36
- Electrical Specifications
  38
- Tightening Torques
  40
- Lubrication Points and Lubricant Types
  48
  - Engine
    48
  - Chassis
    48
- Lubrication System Chart and Diagrams
  51
  - Engine Oil Lubrication Chart
    51
  - Lubrication Diagrams
    53
- Cooling System Diagrams
  63
- Cable Routing
  67
Periodic Checks and Adjustments

82
- Periodic Maintenance
  
  84
- Engine
  
  87
  - Adjusting the Valve Clearance
    87
  - Synchronizing the Throttle Bodies
    90
  - Carburetor Synchronizer YU
    90
  - Adjusting the Throttle Cable Free Play
    91
  - Checking the Spark Plugs
    92
  - Measuring the Compression Pressure
    93
  - Engine Compression Tester YU
    93
  - Checking the Engine Oil Level
    94
  - Changing the Engine Oil
    94
  - Measuring the Engine Oil Pressure
    96
  - Adjusting the Clutch Cable Free Play
    97
  - Replacing the Air Filter Element
    97
  - Checking the Throttle Body Joints
    98
  - Checking the Fuel Line
    98
  - Checking the Crankcase Breather Hose
    99
  - Checking the Exhaust System
    99
  - Adjusting the Exup Cables
    100
  - Checking the Exup Servo Motor
    101
  - Checking the Coolant Level
    101
  - Checking the Cooling System
    102
  - Changing the Coolant
    102
- Chassis
  
  105
  - Adjusting the Front Disc Brake
    105
  - Adjusting the Rear Disc Brake
    105
  - Checking the Brake Fluid Level
    106
  - Checking the Front Brake Pads
    106
  - Checking the Rear Brake Pads
    107
  - Checking the Front Brake Hoses
    107
  - Checking the Rear Brake Hose
    107
  - Adjusting the Rear Brake Light Switch
    107
  - Bleeding the Hydraulic Brake System
    108
  - Adjusting the Shift Pedal
    109
  - Adjusting the Drive Chain Slack
    109
  - Lubricating the Drive Chain
    110
  - Checking and Adjusting the Steering Head
    110
  - Checking the Front Fork
    112
  - Adjusting the Front Fork Legs
    112
  - Adjusting the Rear Shock Absorber Assembly
    114
  - Checking the Tires
    115
  - Checking the Wheels
    117
  - Checking and Lubricating the Cables
    117
  - Lubricating the Levers
    117
  - Lubricating the Pedal
    118
  - Electrical System
    119
Chassis

121
- General Chassis
  
  127
  - Checking the Intake Funnel
    127
  - Checking the Intake Funnel Operation
    127
  - Removing the Cover
    129
  - Installing the Cover
    129
- Front Wheel
  
  130
  - Removing the Front Wheel
    132
  - Checking the Front Wheel
    132
  - Adjusting the Front Wheel Static Balance
    133
  - Installing the Front Wheel
    134
- Rear Wheel
  
  136
  - Removing the Rear Wheel
    139
  - Checking the Rear Wheel
    139
  - Checking the Rear Wheel Drive Hub
    140
  - Checking and Replacing the Rear Wheel Sprocket
    140
  - Adjusting the Rear Wheel Static Balance
    140
  - Installing the Rear Wheel
    140
- Front Brake
  
  142
- Rear Brake
  
  155
  - Rear Brake
    157
  - Rear Brake
    158
  - Introduction
    160
  - Checking the Rear Brake Disc
    160
  - Replacing the Rear Brake Pads
    160
  - Removing the Rear Brake Caliper
    162
  - Disassembling the Rear Brake Caliper
    162
  - Checking the Rear Brake Caliper
    162
  - Assembling the Rear Brake Caliper
    163
  - Installing the Rear Brake Caliper
    163
  - Removing the Rear Brake Master Cylinder
    164
  - Checking the Rear Brake Master Cylinder
    164
  - Assembling the Rear Brake Master Cylinder
    165
  - Installing the Rear Brake Master Cylinder
    165
- Handlebars
  
  169
  - Removing the Handlebar
    169
  - Checking the Handlebars
    169
  - Installing the Handlebars
    169
  - Checking the Steering Damper
    170
- Front Fork
  
  172
  - Removing the Front Fork Legs
    174
  - Disassembling the Front Fork Legs
    174
  - Checking the Front Fork Legs
    175
  - Assembling the Front Fork Legs
    176
  - Installing the Front Fork Legs
    180
- Steering Head
  
  181
  - Removing the Lower Bracket
    183
  - Checking the Steering Head
    183
  - Installing the Steering Head
    183
- Rear Shock Absorber Assembly
  
  185
- Swingarm
  
  188
  - Removing the Swingarm
    190
  - Checking the Swingarm
    191
  - Installing the Swingarm
    191
- Chain Drive
  
  193
  - Removing the Drive Chain
    194
  - Checking the Drive Chain
    194
  - Checking the Rear Wheel Sprocket
    195
  - Checking the Rear Wheel Drive Hub
    195
  - Installing the Drive Chain
    195
Engine

198
- Engine Removal
  
  207
  - Installing the Engine
    207
- Camshafts
  
  209
  - Removing the Camshafts
    211
  - Checking the Camshafts
    212
  - Checking the Timing Chain and Camshaft Sprocket
    213
  - Checking the Timing Chain Guides
    213
  - Checking the Timing Chain Tensioner
    213
  - Installing the Camshafts
    215
- Cylinder Head
  
  218
  - Removing the Cylinder Head
    219
  - Checking the Cylinder Head
    219
  - Installing the Cylinder Head
    219
- Valves and Valve Springs
  
  222
  - Removing the Valves
    223
  - Checking the Valves and Valve Guides
    223
  - Checking the Valve Seats
    225
  - Valve Guide Remover (Ø4.5)
    225
  - Checking the Valve Springs
    227
  - Checking the Valve Lifters
    228
  - Installing the Valves
    228
- Generator
  
  230
  - Removing the Generator
    232
  - Installing the Generator
    232
- Starter Clutch
  
  234
  - Removing the Starter Clutch
    235
  - Checking the Damper
    235
  - Checking the Starter Clutch
    235
  - Installing the Starter Clutch
    236
- Crankshaft Position Sensor
  
  237
  - Removing the Crankshaft Position Sensor
    238
  - Installing the Crankshaft Position Sensor
    238
- Electric Starter
  
  239
  - Checking the Starter Motor
    241
  - Assembling the Starter Motor
    242
  - Installing the Starter Motor
    243
- Clutch
  
  244
  - Removing the Clutch
    247
  - Checking the Friction Plates
    248
  - Checking the Clutch Plates
    248
  - Checking the Clutch Springs
    249
  - Checking the Clutch Housing
    249
  - Checking the Clutch Boss
    249
  - Checking the Pressur Plate 2
    250
  - Checking the Pressure Plate 1
    250
  - Checking the Push Lever Shaft and Push Rod
    250
  - Installing the Clutch
    250
- Shift Shaft
  
  254
  - Removing the Shift Shaft
    255
  - Checking the Shift Shaft
    255
  - Checking the Stopper Lever
    255
  - Installing the Shift Shaft
    255
- Oil Pump
  
  257
  - Removing the Oil Pan
    260
  - Checking the Sprocket and Chain
    260
  - Checking the Oil Pump
    260
  - Checking the Relief Valve
    261
  - Checking the Oil Delivery Pipes
    261
  - Checking the Oil Strainer
    261
  - Checking the Oil Nozzles
    261
  - Assembling the Oil Pump
    262
  - Installing the Oil/Water Pump Assembly
    262
  - Installing the Oil Pan
    263
- Crankcase
  
  265
  - Disassembling the Crankcase
    267
  - Checking the Crankcase
    267
  - Checking the Bearing and Oil Seals
    267
  - Assembling the Crankcase
    267
  - Three Bond no
    267
- Crankshaft
  
  269
  - Removing the Connecting Rods and Pistons
    271
  - Removing the Crankshaft Assembly
    271
  - Checking the Cylinder and Piston
    272
  - Checking the Piston Rings
    272
  - Checking the Piston Pin
    273
  - Checking the Big End Bearings
    274
  - Installing the Connecting Rod and Piston
    277
  - Checking the Crankshaft
    280
  - Checking the Crankshaft Drive Sprocket
    280
  - Checking the Crankshaft Journal Bearings
    280
  - Installing the Crankshaft
    282
- Transmission
  
  284
  - Removing the Transmission
    289
  - Checking the Shift Forks
    289
  - Checking the Shift Drum Assembly
    290
Cooling System

294
- Radiator
  
  297
  - Checking the Radiator
    297
  - Installing the Radiator
    297
- Cooling System
  
  297
- Oil Cooler
  
  298
  - Checking the Oil Cooler
    299
  - Installing the Oil Cooler
    299
- Thermostat
  
  300
- Water Pump
  
  303
  - Disassembling the Water Pump
    304
  - Checking the Water Pump
    304
  - Assembling the Water Pump
    304
Fuel System

306
- Fuel Tank
  
  308
  - Removing the Fuel Tank
    308
  - Removing the Fuel Pump
    308
  - Checking the Fuel Pump Body
    308
  - Checking the Fuel Pump Operation
    308
  - Installing the Fuel Pump
    308
  - Installing the Fuel Tank
    309
- Throttle Bodies
  
  310
- Air Induction System
  
  315
  - Checking the Air Induction System
    316
    
    Ignition System
    320
    
    Electric Starting System
    324
    
    Charging System
    330
    
    Lighting System
    334
    
    Signaling System
    338
    
    Fuel Injection System
    348
    
    Fuel Pump System
    384
    
    Immobilizer System
    388
    
    Electrical Components
    400
    
    Troubleshooting
    422
    
    Wiring Diagram
    426

Yamaha YZFR1W Owner's Manual

Yamaha YZFR1W Owner's Manual (118 pages)

Brand: Yamaha | Category: Motorcycle | Size: 4.8 MB

Table of Contents

Important Manual Information
4
Table of Contents
7
Safety Information

9
- Location of Important Labels
  13
Description

16
- Left View
  16
- Right View
  17
- Controls and Instruments
  18
Instrument and Control Functions

19
- Main Switch/Steering Lock
  19
- Indicator and Warning Lights
  20
- Multi-Function Meter Unit
  23
- Handlebar Switches
  29
- Clutch Lever
  30
- Shift Pedal
  30
- Brake Lever
  30
- Brake Pedal
  31
- Fuel Tank Cap
  31
- Fuel
  32
- Catalytic Converter
  33
- Seats
  33
- Helmet Holders
  34
- Adjusting the Front Fork
  35
- Specifications
  36
- Adjusting the Shock Absorber Assembly
  37
- Luggage Strap Holders
  39
- EXUP System
  39
- Sidestand
  40
- Ignition Circuit Cut-Off System
  40
Pre-Operation Checks

42
- Pre-Operation Check List
  43
Operation and Important Riding Points

45
- Starting the Engine
  45
- Shifting
  46
- Engine Break-In
  47
- Parking
  48
Periodic Maintenance and Minor Repair

49
- Periodic Maintenance
  49
- Owner's Tool Kit
  49
- Periodic Maintenance Chart for the Emission Control System
  51
- General Maintenance and Lubrication Chart
  52
- Removing and Installing Cowlings and Panels
  57
- Checking the Spark Plugs
  60
- Canister (for California Only)
  61
- Engine Oil and Oil Filter Cartridge
  61
- Coolant
  64
- Change Coolant
  65
- Replacing the Air Filter Element
  67
- Checking the Throttle Cable Free Play
  69
- Valve Clearance
  69
- Tires
  70
- Cast Wheels
  72
- Accessories and Replacement Parts
  72
- Adjusting the Clutch Lever Free Play
  73
- Adjusting the Rear Brake Light Switch
  74
- Checking the Front and Rear Brake Pads
  74
- Checking the Brake Fluid Level
  75
- Changing the Brake Fluid
  76
- Drive Chain Slack
  76
- Cleaning and Lubricating the Drive Chain
  77
- Checking and Lubricating the Cables
  78
- Checking and Lubricating the Throttle Grip and Cable
  78
- Checking and Lubricating the Brake and Clutch Levers
  79
- Checking and Lubricating the Shift Pedal
  79
- Checking and Lubricating the Sidestand
  80
- Lubricating the Swingarm Pivots
  80
- Checking the Front Fork
  80
- Checking the Steering
  81
- Checking the Wheel Bearings
  82
- Battery
  82
- Replacing the Fuses
  83
- Replacing a Headlight Bulb
  85
- Tail/Brake Light
  88
  - Replacing a Turn Signal Light Bulb
    88
  - Replacing the License Plate Light Bulb
    89
  - Replacing an Auxiliary Light Bulb
    89
  - Supporting the Motorcycle
    90
  - Front Wheel
    91
  - Rear Wheel
    93
  - Troubleshooting
    94
  - Troubleshooting Charts
    95
Motorcycle Care and Storage

97
- Matte Color Caution
  97
- Care
  97
- Storage
  100
Specifications

101
Consumer Information

104

Related Products

Yamaha Categories

Motorcycle Musical Instrument Electronic Keyboard Receiver Amplifier

More Yamaha Manuals