ABB IRB 1100 Manuals

Manuals and User Guides for ABB IRB 1100. We have 2 ABB IRB 1100 manuals available for free PDF download: Product Manual, Operating Manual

ABB IRB 1100 Product Manual (766 pages)

Brand: ABB | Category: Robotics | Size: 24.46 MB

Table of Contents
5
Overview of this Manual
9
Product Documentation
13
How to Read the Product Manual
15
Safety
17
Safety Information
17
Limitation of Liability
17
Requirements on Personnel
18
Safety Signals and Symbols
19
Safety Signals in the Manual
19
Safety Symbols on Manipulator Labels
21
Robot Stopping Functions
27
Safety During Installation and Commissioning
28
Safety During Operation
30
Safety During Maintenance and Repair
31
Emergency Release of the Robot Axes
34
Brake Testing
35
Safety During Troubleshooting
36
Safety During Decommissioning
37
Manipulator Description
39
About IRB 1100
39
Technical Data
40
Dimensions
44
Working Range
46
The Unit Is Sensitive to ESD
49
Installation and Commissioning
51
Introduction to Installation and Commissioning
51
Unpacking
52
Pre-Installation Procedure
52
Risk of Tipping/Stability
53
Extra O-Rings
55
Transportation Bracket (3HAC068893-001)
56
On-Site Installation
58
Lifting the Robot
58
Lifting the Robot by One Person
58
Lifting and Rotating a Suspended Mounted Robot
61
Orienting and Securing the Robot
62
Manually Releasing the Brakes
66
Setting the System Parameters for an Inverted or a Tilted Robot
68
Loads Fitted to the Robot, Stopping Time and Braking Distances
73
Fitting Equipment on the Robot (Robot Dimensions)
74
Installation of Signal Lamp (Option)
79
Restricting the Working Range
81
Adjusting the Working Range
81
Mechanically Restricting the Working Range
82
Making Robot Ready for Operation
83
Additional Installation Procedure, Clean Room
83
Electrical Connection
84
Robot Cabling and Connection Points
84
Customer Connections
88
Start of Robot in Cold Environments
90
Test Run after Installation, Maintenance, or Repair
92
Maintenance
93
Introduction
93
Maintenance Schedule and Expected Component Life
94
Specification of Maintenance Intervals
94
Maintenance Schedule
95
Expected Component Life
97
Cleaning Activities
98
Cleaning the IRB 1100
98
Inspection Activities
101
Inspecting the Information Labels
101
Inspecting the Robot Cabling
103
Inspecting Timing Belts
104
Lubricating Activities
109
Lubricating the Cable Package
109
Replacing/Changing Activities
111
Replacing the Battery Pack
111
Repair
119
Introduction
119
General Procedures
120
Mounting Instructions for Sealings
120
Cut the Paint or Surface on the Robot before Replacing Parts
123
Cable Harness
125
Replacing the Upper Cable Package
126
Replacing the Lower Cable Package
178
Replacing the SMB Unit
220
Swing and Base
230
Replacing the Base
230
Replacing the Swing
282
Lower Arm
342
Replacing the Lower Arm
342
Housing, Extender Unit and Wrist
386
Replacing the Housing
386
Replacing the Extender Unit and Wrist
440
Motors
489
Replacing the Axis-1 Motor
489
Replacing the Axis-2 Motor
508
Replacing the Axis-3 Motor
522
Replacing the Axis-4 Motor
536
Replacing the Axis-5 Motor
549
Replacing the Axis-6 Motor
562
Gearboxes
574
Replacing the Axis-1 Gearbox
574
Replacing the Axis-2 Gearbox
629
Replacing the Axis-3 Gearbox
652
Replacing the Axis-4 Gearbox
673
Calibration
711
Introduction to Calibration
711
Introduction and Calibration Terminology
711
Calibration Methods
712
When to Calibrate
714
Synchronization Marks and Axis Movement Directions
715
Synchronization Marks and Synchronization Position for Axes
715
Calibration Movement Directions for All Axes
716
Updating Revolution Counters
717
Updating Revolution Counters on Omnicore Robots
717
Calibrating with Axis Calibration Method
721
Description of Axis Calibration
721
Calibration Tools for Axis Calibration
724
Installation Locations for the Calibration Tools
726
Axis Calibration - Running the Calibration Procedure
729
Reference Calibration
734
Verifying the Calibration
736
Checking the Synchronization Position
737
Troubleshooting
739
Introduction to Troubleshooting
739
Oil and Grease Stains on Motors and Gearboxes
741
Mechanical Noise or Dissonance
742
Manipulator Collapses on Power down
743
Motor Temperature too High
744
Decommissioning
745
Introduction to Decommissioning
745
Environmental Information
746
Scrapping of Robot
748
Reference Information
749
Introduction
749
Applicable Standards
750
Unit Conversion
752
Screw Joints
753
Weight Specifications
756
Standard Toolkit
757
Special Tools
758
Spare Parts
759
Spare Part Lists and Illustrations
759

ABB IRB 1100 Operating Manual (18 pages)

Brand: ABB | Category: Robotics | Size: 2.11 MB

ABB Categories

Industrial Equipment Controller Measuring Instruments Battery Charger DC Drives

More ABB Manuals

ABB IRB 1100 Manuals

ABB IRB 1100 Product Manual (766 pages)

Table of Contents

ABB IRB 1100 Operating Manual (18 pages)

Table of Contents

Related Products

ABB Categories