ABB ACS380 Series Manuals

Manuals and User Guides for ABB ACS380 Series. We have 8 ABB ACS380 Series manuals available for free PDF download: Firmware Manual, Hardware Manual, Quick Start Up Manual, Manual, Quick Installation And Start-Up Manual

ABB ACS380 Series Firmware Manual (568 pages)

Machinery control program

Brand: ABB | Category: DC Drives | Size: 7.8 MB

Table of Contents
5
Table of Contents
6
Table of Contents
7
Table of Contents
8
Table of Contents
9
Table of Contents
10
Contents
11
Target Audience
12
Cybersecurity Disclaimer
15
17
Contents
17
Home View and Message View
18
Options Menu and Main Menu
19
23
Contents
23
Do the Identification (ID) Run
25
Start and Stop the Drive
27
Set the Drive Parameters
28
Change the Units
29
31
Contents
31
ABB Standard Macro
32
Default Control Connections for the ABB Standard Macro
33
ABB Limited Macro
35
Fieldbus Control Macro
36
Alternate Macro
38
Default Control Connections for the Alternate Macro
39
Motor Potentiometer Macro
41
Default Control Connections for the Motor Potentiometer Macro
42
PID Control Macro
44
Modbus Macro
46
Default Control Connections for the Modbus Macro
47
Parameter Default Values for Different Macros
49
51
Contents
51
Local and External Control Locations
52
External Control
53
Operating Modes and Motor Control Modes
54
Speed Control Mode
56
Settings
57
Drive Configuration and Programming
60
Adaptive Programming
61
Control Interfaces
64
Programmable Relay Outputs
65
Motor Control
66
Reference Ramping
67
Constant Speeds/Frequencies
68
Rush Control
70
Speed Control Performance Figures
73
Scalar Motor Control
74
User Load Curve
75
U/F Ratio
76
DC Magnetization
77
Energy Optimization
79
Speed Compensated Stop
80
Application Control
81
Mechanical Brake Control
84
DC Voltage Control
90
Voltage Control and Trip Limits
91
92
Settings
92
Brake Chopper
93
Limit to Limit Control
94
Limit to Limit Control Function
95
Tips
96
Safety and Protections
97
Motor Thermal Protection
98
Programmable Protection Functions
101
Automatic Fault Resets
103
Diagnostics
104
Miscellaneous
106
Data Storage Parameters
107
Motor Potentiometer
108
User Lock
109
111
Contents
111
Terms and Abbreviations
112
Summary of Parameter Groups
113
Parameter Listing
115
Input References
118
Warnings and Faults
119
120
Diagnostics
120
Control and Status Words
123
System Info
128
Crane Application Signals
130
Standard DI, RO
131
Standard DIO, FI, FO
135
Standard AI
141
Standard AO
146
I/O Extension Module
149
Operation Mode
153
Start/Stop/Direction
155
Start/Stop Mode
169
Speed Reference Selection
177
Speed Reference Ramp
190
Speed Reference Conditioning
194
Speed Control
195
Torque Reference Chain
199
Frequency Reference Chain
203
Limits
215
Fault Functions
223
Supervision
232
Timed Functions
239
245
Motor Thermal Protection
245
Load Analyzer
252
255
User Load Curve
255
Process PID Set 1
259
Process PID Set 2
273
276
Brake Chopper
276
278
Mechanical Brake Control
278
Energy Efficiency
284
Monitoring/Scaling Settings
289
Data Storage
292
Panel Port Communication
293
Fieldbus Adapter (FBA)
295
FBA a Settings
299
Embedded Fieldbus
301
External PID1
320
Application Features
322
Feedback Selection
327
Encoder Adapter Settings
328
Encoder 1 Configuration
329
System
330
340
Motor Control
340
User Motor Parameters
345
Motor Data
347
Differences in the Default Values between 50 Hz and 60 Hz Supply Frequency Settings
354
355
Contents
355
Fieldbus Addresses
356
Parameter Groups 1...9
357
Parameter Groups 10...99
360
389
Contents
389
Indications
390
QR Code Generation for Mobile Service Application
391
Warning Messages
392
Fault Messages
402
416
Contents
416

ABB ACS380 Series Firmware Manual (462 pages)

Machinery Control Program

Brand: ABB | Category: DC Drives | Size: 7.97 MB

List of Related Manuals
2
Table of Contents
5
Introduction to the Manual

11
- Contents
  11
- Applicability
  11
- Safety Instructions
  11
- Target Audience
  12
- Purpose of the Manual
  12
- Contents of the Manual
  12
- Terms and Abbreviations
  13
- Related Manuals
  15
- Cybersecurity Disclaimer
  15
Control Panel

17
- Contents
  17
- Home View and Message View
  18
- Options Menu and Main Menu
  19
  - Options Menu
    19
  - Main Menu
    19
Start-Up, ID Run and Use

23
- Contents
  23
- Start up the Drive
  23
- Do the Identification (ID) Run
  24
  - Background Information
    24
  - ID Run Steps
    25
- Start and Stop the Drive
  26
- Change the Rotation Direction
  26
- Set the Speed or Frequency Reference
  26
- Set the Drive Parameters
  27
- Open Diagnostics
  27
- Change the Units
  28
Control Macros

29
Program Features

49
- Contents
  49
- Local and External Control Locations
  50
  - Local Control
    50
  - External Control
    50
- Operating Modes and Motor Control Modes
  52
  - Overview Diagram of Control Hierarchy
    52
  - Speed Control Mode
    54
  - Torque Control Mode
    54
  - Frequency Control Mode
    54
  - Special Control Modes
    54
  - Parameters and Diagnostics
    54
- Drive Configuration and Programming
  55
  - Programming Via Parameters
    55
  - Adaptive Programming
    56
- Control Interfaces
  59
- Motor Control
  61
  - Motor Types
    61
  - Motor Identification
    61
  - Power Loss Ride-Through
    61
  - Vector Control
    61
  - Reference Ramping
    62
  - Constant Speeds/Frequencies
    63
  - Critical Speeds/Frequencies
    63
  - Rush Control
    65
  - Encoder Echo Support
    65
  - Jogging
    65
  - Speed Control Performance Figures
    68
  - Torque Control Performance Figures
    68
  - Scalar Motor Control
    69
  - User Load Curve
    69
  - U/F Ratio
    71
  - Flux Braking
    71
  - DC Magnetization
    72
  - Energy Optimization
    74
  - Switching Frequency
    74
  - Speed Compensated Stop
    75
- Application Control
  76
  - Control Macros
    76
  - Process PID Control
    76
  - Mechanical Brake Control
    78
- DC Voltage Control
  84
- Limit to Limit Control
  88
- Safety and Protections
  91
  - Fixed/Standard Protections
    91
  - Emergency Stop
    91
  - Motor Thermal Protection
    92
  - Programmable Protection Functions
    94
  - Automatic Fault Resets
    95
- Diagnostics
  96
  - Signal Supervision
    96
  - Energy Saving Calculators
    96
  - Load Analyzer
    96
- Miscellaneous
  98
  - Backup and Restore
    98
  - User Parameter Sets
    98
  - Data Storage Parameters
    99
  - Motor Potentiometer
    99
  - User Lock
    100
Parameters

101
- Contents
  101
- Terms and Abbreviations
  102
- Fieldbus Addresses
  102
- Summary of Parameter Groups
  103
- Parameter Listing
  105
  - Actual Values
    105
  - Input References
    108
  - Warnings and Faults
    109
  - Diagnostics
    109
  - Control and Status Words
    111
  - System Info
    116
  - Standard DI, RO
    118
  - Standard DIO, FI, FO
    121
  - Standard AI
    126
  - Standard AO
    131
  - O Extension Module
    135
  - Operation Mode
    139
  - Start/Stop/Direction
    141
  - Start/Stop Mode
    153
  - Speed Reference Selection
    160
  - Speed Reference Ramp
    171
  - Speed Reference Conditioning
    175
  - Speed Control
    175
  - Torque Reference Chain
    180
  - Frequency Reference Chain
    184
  - Limits
    195
  - Fault Functions
    200
  - Supervision
    206
  - Timed Functions
    213
  - Motor Thermal Protection
    219
  - Load Analyzer
    226
  - User Load Curve
    229
  - Process PID Set 1
    233
  - Process PID Set 2
    244
  - Brake Chopper
    246
  - Mechanical Brake Control
    248
  - Energy Efficiency
    252
  - Monitoring/Scaling Settings
    256
  - Data Storage
    258
  - Panel Port Communication
    259
  - Fieldbus Adapter (FBA)
    261
  - FBA a Settings
    265
  - FBA a Data in
    267
  - FBA a Data out
    267
  - Embedded Fieldbus
    268
  - External PID1
    286
  - Application Features
    288
  - Feedback Selection
    290
  - Encoder Adapter Settings
    291
  - Encoder 1 Configuration
    291
  - HW Configuration
    292
  - System
    293
  - Motor Control
    301
  - User Motor Parameters
    304
  - Motor Data
    305
- Differences in the Default Values between 50 Hz and 60 Hz Supply Frequency Settings
  312

ABB ACS380 Series Hardware Manual (238 pages)

Brand: ABB | Category: DC Drives | Size: 8.16 MB

Table of Contents
5
1 Safety Instructions

15
2 Introduction to the Manual

23
- Contents of this Chapter
  23
- Applicability
  23
- Target Audience
  23
- Categorization by Frame Size
  23
- Quick Installation and Commissioning Flowchart
  24
- Terms and Abbreviations
  25
- Related Manuals
  26
3 Operation Principle and Hardware Description

29
- Contents of this Chapter
  29
- Operation Principle
  29
  - Simplified Main Circuit Diagram
    30
- Product Variants
  30
- Layout
  31
- Control Connections
  31
- Option Modules
  34
- Control Panel Options
  35
- UL Type 1 Kits
  36
- Drive Labels
  36
  - Model Information Label
    36
  - Type Designation Label
    37
- Type Designation Key
  37
  - Basic Code
    37
  - Option Codes
    38
- Control Panel
  39
  - Home View
    41
    
    Status Icons
    41
  - Message View
    42
  - Options View
    42
  - Menu
    42
4 Mechanical Installation

43
- Contents of this Chapter
  43
- Installation Alternatives
  43
- Examining the Installation Site
  44
- Required Tools
  44
- Unpacking the Delivery
  45
- Installing the Drive
  45
  - To Install the Drive with Screws
    45
  - To Install the Drive to a DIN Installation Rail
    46
5 Guidelines for Planning the Electrical Installation

49
6 Electrical Installation - IEC

65
7 Electrical Installation - North America

89
8 Installation Checklist

115
- Contents of this Chapter
  115
- Checklist
  115
9 Maintenance

119
- Contents of this Chapter
  119
- Maintenance Intervals
  119
  - Description of Symbols
    119
  - Recommended Maintenance Intervals after Start-Up
    119
- Functional Safety Components
  120
- Cleaning the Heatsink
  121
- Replacing the Cooling Fans
  121
  - Replacing the Cooling Fan, Frames R1
    122
  - Replacing the Cooling Fan, Frame R4
    124
- Capacitors
  125
  - Reforming the Capacitors
    125
10 Technical Data

127
- Contents of this Chapter
  127
- Electrical Ratings
  127
  - IEC Ratings
    127
  - UL (NEC) Ratings
    129
  - Definitions
    130
- Sizing
  131
- Output Derating
  131
  - Surrounding Air Temperature Derating
    133
  - Altitude Derating
    133
  - Switching Frequency Derating
    134
- Fuses
  135
  - IEC Fuses
    135
    
    Gg Fuses
    135
    
    Gr Fuses
    137
  - UL (NEC) Fuses
    138
- Alternative Short-Circuit Protection
  140
  - Miniature Circuit Breakers (IEC)
    140
  - Manual Self-Protected Combination Motor Controller - Type E USA (UL (NEC))
    141
- Dimensions and Weights
  143
- Free Space Requirements
  145
- Losses, Cooling Data and Noise
  145
- Typical Power Cable Sizes
  146
- Terminal Data for the Power Cables
  147
- Terminal Data for the Control Cables
  150
- External EMC Filters
  150
- Electrical Power Network Specification
  151
- Motor Connection Data
  152
  - Motor Cable Length
    152
    
    Operational Functionality and Motor Cable Length
    152
    
    EMC Compatibility and Motor Cable Length
    153
- Control Connection Data
  154
- Brake Resistor Connection Data
  155
- Energy Efficiency Data (EU Ecodesign)
  155
- Protection Classes
  155
- Ambient Conditions
  155
- Materials
  157
  - Disposal
    157
- Applicable Standards
  158
- Markings
  158
- EMC Compliance (IEC/EN 61800-3:2004 + A1:2012)
  159
  - Definitions
    159
  - Category C1
    160
  - Category C2
    160
  - Category C3
    161
  - Category C4
    161
- UL Checklist
  163
- Disclaimers
  164
  - Generic Disclaimer
    164
    
    Cybersecurity Disclaimer
    164
11 Dimension Drawings

165
- Contents of this Chapter
  165
- Frame R0 (1-Phase 230 V)
  166
- Frame R0 (400/480 V)
  167
- Frame R1 (230 V)
  168
- Frame R1 (3-Phase 230 V and 3-Phase 400/480 V)
  169
- Frame R2 (230 V)
  170
- Frame R2 (400/480 V)
  171
- Frame R3 (400/480 V)
  172
- Frame R4 (400/480 V)
  173
12 Resistor Braking

175
- Contents of this Chapter
  175
- Safety
  175
- Operation Principle
  175
- Selecting the Brake Resistor
  175
  - Reference Brake Resistors
    177
    
    Definitions
    178
- Selecting and Routing the Brake Resistor Cables
  178
  - Minimizing Electromagnetic Interference
    178
  - Maximum Cable Length
    179
- Placing the Brake Resistors
  179
- Protecting the System in Brake Circuit Fault Situations
  179
  - Protecting the System in Cable and Brake Resistor Short-Circuit Situations
    179
  - Protecting the System against Thermal Overload
    179
- Mechanical and Electrical Installation of Brake Resistor
  180
  - Mechanical Installation
    181
  - Electrical Installation
    181
    
    Measuring the Insulation
    181
    
    Connecting Power Cables
    181
    
    Connection the Control Cables
    181
- Start-Up
  181

ABB ACS380 Series Hardware Manual (186 pages)

Brand: ABB | Category: DC Drives | Size: 8.08 MB

Table of Contents

5
Table of Contents

12
- 1 Safety Instructions
  
  13
- 2 Introduction to the Manual
  
  21
  - Contents of this Chapter
    21
  - Applicability
    21
  - Target Audience
    21
  - Purpose of the Manual
    21
  - Contents of this Manual
    22
  - Related Documents
    22
  - Categorization by Frame (Size)
    22
  - Quick Installation and Commissioning Flowchart
    24
- 3 Hardware Description
  
  27
  - Contents of this Chapter
    27
  - General Description
    27
  - Product Variants
    27
  - Hardware Overview
    28
  - Control Connections
    29
    
    Standard Variant (I/O and Modbus) (ACS380-04Xs)
    29
    
    Configured Variant (ACS380-04Xc)
    30
    
    Base Variant (ACS380-04Xn)
    31
    
    Side-Mounted Options
    32
  - Control Panel Options
    32
  - PC Connection
    32
  - Drive Labels
    33
    
    Model Information Label
    33
    
    Type Designation Label
    34
  - Type Designation Key
    35
  - Operation Principle
    37
  - Control Panel
    38
    
    Home View
    39
    
    Message View
    40
    
    Options View
    40
    
    Menu
    40
- 4 Mechanical Installation
  
  41
- 5 Planning the Electrical Installation
  
  47
- 6 Electrical Installation
  
  61
  - Contents of this Chapter
    61
  - Warnings
    61
  - Required Tools
    61
  - Measuring Insulation
    62
    
    Drive
    62
    
    Input Power Cable
    62
    
    Motor and Motor Cable
    62
    
    Brake Resistor Assembly
    62
  - Compatibility with IT (Ungrounded) and Corner-Grounded TN Systems
    63
    
    EMC Filter
    63
    
    EMC Filter Disconnection
    63
    
    Ground-To-Phase Varistor
    64
  - Connecting the Power Cables
    65
    
    Connection Diagram
    65
    
    Connection Procedure
    66
  - Connecting the Control Cables
    68
    
    Default I/O Connection Diagram (ABB Standard Macro)
    69
    
    Fieldbus Connection Diagram
    72
    
    Control Cable Connection Procedure
    73
  - Auxiliary Voltage Connection
    74
  - Option Modules
    75
    
    To Install a Front Option
    75
    
    To Remove a Front Option
    76
    
    To Install a Side Option
    76
    
    To Remove a Side Option
    76
- 7 Installation Checklist
  
  77
  - Contents of this Chapter
    77
  - Warnings
    77
  - Checklist
    77
- 8 Maintenance
  
  79
- 9 Technical Data
  
  87
  - Contents of this Chapter
    87
  - Ratings
    88
    
    IEC Ratings
    88
    
    NEMA Ratings
    89
    
    Definitions
    89
    
    Sizing
    89
  - Derating
    90
    
    Surrounding Air Temperature Derating, IP20
    90
    
    Switching Frequency Derating
    91
    
    Altitude Derating
    92
  - Fuses (IEC)
    93
    
    Gg Fuses
    93
    
    UL Fuses
    95
    
    Gr Fuses
    96
  - Alternate Short-Circuit Protection
    97
    
    Miniature Circuit Breakers (IEC Environment)
    97
    
    Self-Protected Combination Manual Controller - Type EUSA (UL) Environment
    98
  - Dimensions and Weights
    100
  - Free Space Requirements
    101
  - Losses, Cooling Data and Noise
    101
  - Terminal Data for the Power Cables
    103
    
    Iec
    103
  - Terminal Data for the Control Cables
    104
  - External EMC Filters
    105
  - Electric Power Network Specification
    106
    
    Motor Cable Length
    107
  - Motor Connection Data
    107
  - Control Connection Data
    109
  - Brake Resistor Connection
    110
  - Efficiency
    110
  - Degrees of Protection
    110
  - Ambient Conditions
    111
  - Materials
    112
  - Applicable Standards
    112
  - CE Marking
    113
    
    Compliance with the European Low Voltage Directive
    113
    
    Compliance with the European EMC Directive
    113
    
    Compliance with the European Rohs Directive
    113
    
    Compliance with the European WEEE Directive
    113
    
    Compliance with the European Machinery Directive
    114
  - Compliance with en 61800-3:2004 + A1:2012
    115
    
    Definitions
    115
    
    Category C1
    115
    
    Category C2
    115
    
    Category C3
    116
    
    Category C4
    117
  - UL Marking
    118
    
    UL Checklist
    118
  - RCM Marking
    118
  - EAC Marking
    118
  - China Rohs Marking
    119
  - Disclaimers
    119
    
    Generic Disclaimer
    119
    
    Cyber Security Disclaimer
    119
- 10 Dimension Drawings
  
  121
  - Frame R0 (1-Phase 230 V)
    122
  - Frame R0 (400 V)
    123
  - Frame R1 (230 V)
    124
  - Frame R1 (3-Phase 230 V and 3-Phase 400 V)
    125
  - Frame R2 (230 V)
    126
  - Frame R2 (400 V)
    127
  - Frame R3 (400 V)
    128
  - Frame R4 (400 V)
    129
- 11 Resistor Braking
  
  131
- 12 Safe Torque off Function
  
  139
  - Contents of this Chapter
    139
  - Description
    139
    
    Compliance with the European Machinery Directive
    140
  - Connection Principle
    141
    
    Connection with Internal +24 V DC Power Supply
    141
    
    Connection with External +24 V DC Power Supply
    141
  - Wiring Examples
    142
    
    Activation Switch
    142
    
    Cable Types and Lengths
    143
    
    Grounding of Protective Shields
    143
  - Operation Principle
    143
  - Start-Up Including Acceptance Test
    144
    
    Competence
    144
    
    Acceptance Test Reports
    144
    
    Acceptance Test Procedure
    145
  - Use
    146
  - Maintenance
    148
    
    Competence
    148
  - Fault Tracing
    148
  - Safety Data
    150
    
    Abbreviations
    152
    
    Declaration of Conformity
    152
- 13 BTAC-02 Pulse Encoder Interface Module
  
  153
  - Contents of this Chapter
    153
  - Safety Instructions
    153
  - Hardware Description
    154
    
    Product Overview
    154
    
    Layout
    154
  - Mechanical Installation
    155
  - Electrical Installation
    155
    
    Wiring - General
    155
    
    Wiring - Encoder Power Supply Interface
    157
    
    Wiring - Encoder
    158
  - Start-Up
    165
    
    90 Feedback Selection
    165
    
    Encoder Adapter Settings
    166
    
    Figuration
    167
  - Diagnostics
    167
  - Technical Data
    168
    
    Encoder Interface
    168
    
    Back-Up Power Supply for the Drive
    168
    
    Internal Connectors
    168
    
    Dimensions
    169
- 14 BREL-01 Relay Output Extension Module
  
  171
  - Contents of this Chapter
    171
  - Safety Instructions
    171
  - Hardware Description
    172
    
    Product Overview
    172
    
    Layout
    172
  - Mechanical Installation
    173
  - Electrical Installation
    173
    
    Terminal Designations
    173
    
    Wiring
    173
    
    Apply Power
    173
  - Start-Up
    174
  - Configuration Parameters
    174
  - Technical Data
    176
    
    External Connectors
    176
    
    Internal Connectors
    176
    
    Dimensions
    176
- 15 BAPO-01 Power Extension Module
  
  177
  - Contents of this Chapter
    177
  - Safety Instructions
    177
  - Hardware Description
    178
    
    Product Overview
    178
    
    Layout
    178
  - Mechanical Installation
    179
  - Electrical Installation
    179
  - Start-Up
    179
  - Technical Data
    180
    
    Voltage and Current Rating for the Auxiliary Power Supply
    180
    
    Power Loss
    180
    
    Dimensions
    180
- 16 BIO-01 I/O Extension Module
  
  181
  - Contents of this Chapter
    181
  - Safety Instructions
    181
  - Hardware Description
    182
    
    Product Overview
    182
    
    Layout
    182
  - Mechanical Installation
    183
  - Electrical Installation
    183
  - Start-Up
    183
  - Technical Data
    184
    
    Control Connection Data
    184
    
    Dimensions
    184

ABB ACS380 Series Quick Start Up Manual (139 pages)

function blocks for Siemens PLC’s

Brand: ABB | Category: Controller | Size: 6.42 MB

ABB ACS380 Series Manual (16 pages)

Converter modules with electrolytic DC capacitors in the DC link

Brand: ABB | Category: Control Unit | Size: 0.42 MB

Table of Contents
3
1 Introduction

5
- Contents of this Chapter
  5
- Applicability
  5
- Target Audience
  6
- Purpose of the Manual
  6
- Safety Instructions
  6
2 Reforming the Capacitors

9
Further Information

15

ABB ACS380 Series Quick Installation And Start-Up Manual (2 pages)

Brand: ABB | Category: DC Drives | Size: 2.49 MB

ABB ACS380 Series Quick Installation And Start-Up Manual (2 pages)

Brand: ABB | Category: DC Drives | Size: 1.45 MB

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More ABB Manuals

ABB ACS380 Series Manuals

Table of Contents

Table of Contents

Introduction to the Manual

Control Panel

Start-Up, ID Run and Use

Control Macros

Program Features

Parameters

Table of Contents

1 Safety Instructions

2 Introduction to the Manual

3 Operation Principle and Hardware Description

4 Mechanical Installation

5 Guidelines for Planning the Electrical Installation

6 Electrical Installation - IEC

7 Electrical Installation - North America

8 Installation Checklist

9 Maintenance

10 Technical Data

11 Dimension Drawings

12 Resistor Braking

Table of Contents

Table of Contents

Table of Contents

1 Safety Instructions

2 Introduction to the Manual

3 Hardware Description

4 Mechanical Installation

5 Planning the Electrical Installation

6 Electrical Installation

7 Installation Checklist

8 Maintenance

9 Technical Data

10 Dimension Drawings

11 Resistor Braking

12 Safe Torque off Function

13 BTAC-02 Pulse Encoder Interface Module

14 BREL-01 Relay Output Extension Module

15 BAPO-01 Power Extension Module

16 BIO-01 I/O Extension Module

Table of Contents

List of Related Manuals

Introduction

Drive Configuration

SIMATIC Manager

Table of Contents

1 Introduction

2 Reforming the Capacitors

Further Information

Related Products

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