ABB ACS380 Hardware Manual
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ABB ACS380 Hardware Manual

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Table of Contents

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Summary of Contents for ABB ACS380

  • Page 1 — ABB MACHINERY DRIVES ACS380 drives Hardware manual...
  • Page 2 — List of related manuals Drive manuals and guides Code (English) ACS380 drives hardware manual 3AXD50000029274 ACS380 quick installation and start-up guide 3AXD50000018553 ACS380 user interface guide 3AXD50000022224 ACS380 firmware manual 3AXD50000029275 Option manuals and guides ACS-AP-x Assistant control panel user’s manual...
  • Page 3 Hardware manual ACS380 drives Table of contents 1. Safety instructions 4. Mechanical installation 6. Electrical installation  2018 ABB Oy. All Rights Reserved. 3AXD50000029274 Rev D EFFECTIVE: 2018-05-25...

  • Page 5: Table Of Contents

    Control connections ............29 Standard variant (I/O and Modbus) (ACS380-04xS) ......29 Configured variant (ACS380-04xC) .
  • Page 6 6 Table of contents Menu ..............40 4.
  • Page 7 Connecting the control cables ..........68 Default I/O connection diagram (ABB standard macro) ......69 Fieldbus connection diagram .
  • Page 8 8 Table of contents Sizing ..............89 Derating .
  • Page 9 Table of contents 9 10. Dimension drawings Frame R0 (1-phase 230 V) ..........122 Frame R0 (400 V) .
  • Page 10 10 Table of contents Competence ............148 Fault tracing .
  • Page 11 Table of contents 11 15. BAPO-01 power extension module Contents of this chapter ........... . . 177 Safety instructions .

  • Page 12: Table Of Contents

    12 Table of contents...

  • Page 13: Safety Instructions

    Safety instructions 13 Safety instructions Contents of this chapter This chapter contains the safety instructions which you must obey when you install and operate the drive and do maintenance on the drive. If you ignore the safety instructions, injury, death or damage can occur. Use of warnings and notes in this manual Warnings tell you about conditions which can cause injury or death, or damage to the equipment.

  • Page 14: General Safety In Installation, Start-Up And Maintenance

    14 Safety instructions General safety in installation, start-up and maintenance These instructions are for all personnel that install the drive and do maintenance work on it. WARNING! Obey these instructions. If you ignore them, injury or death, or damage to the equipment can occur. •...

  • Page 15: Electrical Safety In Installation, Start-Up And Maintenance

    Safety instructions 15 Electrical safety in installation, start-up and maintenance  Precautions before electrical work These warnings are for all personnel who do work on the drive, motor cable or motor. WARNING! Obey these instructions. If you ignore them, injury or death, or damage to the equipment can occur.

  • Page 16: Additional Instructions And Notes

    16 Safety instructions  Additional instructions and notes WARNING! Obey these instructions. If you ignore them, injury or death, or damage to the equipment can occur. • If you install the drive on an IT system (an ungrounded power system or a high- resistance-grounded [over 30 ohms] power system), disconnect the internal EMC filter;...

  • Page 17: Grounding

    Safety instructions 17  Grounding These instructions are for all personnel who are responsible for the electrical installation, including the grounding of the drive. WARNING! Obey these instructions. If you ignore them, injury or death, or equipment malfunction can occur, and electromagnetic interference can increase.

  • Page 18: Additional Instructions For Permanent Magnet Motor Drives

    18 Safety instructions Additional instructions for permanent magnet motor drives  Safety in installation, start-up and maintenance These are additional warnings concerning permanent magnet motor drives. The other safety instructions in this chapter are also valid. WARNING! Obey these instructions. If you ignore them, injury or death and damage to the equipment can occur.

  • Page 19: General Safety In Operation

    Safety instructions 19 General safety in operation These instructions are for all personnel that operate the drive. WARNING! Obey these instructions. If you ignore them, injury or death, or damage to the equipment can occur. • Do not control the motor with the disconnector at the drive power supply. Use the control panel start and stop keys or the start/stop commands from an external control device connected through the I/O or fieldbus interface.
  • Page 20 20 Safety instructions...

  • Page 21: Introduction To The Manual

    The chapter also has a flowchart for the delivery, installation and commissioning of the drive. Applicability The manual applies to ACS380 drives. The 3-phase 230V device has limited availability. Please contact your local ABB representative for information on availability.

  • Page 22: Contents Of This Manual

    22 Introduction to the manual Contents of this manual • Safety instructions (on page 13) gives the safety instructions that you must obey when you install, commission, operate and service the drive. • Introduction to the manual (on page 21) describes the applicability, target audience, purpose and contents of this manual.
  • Page 23 Introduction to the manual 23 can read the frame size from the type designation label on the drive, refer to Drive labels on page 33.

  • Page 24: Quick Installation And Commissioning Flowchart

    Connect the control cables. Connecting the control cables on page 68. Examine the installation. Installation checklist on page 77. Commission the drive. Refer to the ACS380 Quick installation and start-up guide (3AXD50000018553 [English]) and the ACS380 Firmware manual (3AXD50000029275 [English]).
  • Page 25 Introduction to the manual 25 Terms and abbreviations Term/abbreviation Explanation ACS-AP-x Assistant control panel. An advanced operator keypad for communication with the drive. Brake chopper Conducts the surplus energy from the intermediate circuit of the drive to the brake resistor when necessary. The chopper operates when the DC link voltage exceeds a certain maximum limit.
  • Page 26 26 Introduction to the manual Term/abbreviation Explanation Macro Pre-defined default values of parameters in drive control program. Each macro is intended for a specific application. NETA-21 Optional remote monitoring tool Network control With fieldbus protocols based on the Common Industrial Protocol (CIP ), such as DeviceNet and Ethernet/IP, denotes the control of the drive using the Net Ctrl and Net Ref objects of the ODVA AC/DC Drive...

  • Page 27: Hardware Description

    It shows a general diagram of the power connections and control interfaces. General description The ACS380 is a drive for controlling asynchronous AC induction motors, permanent magnet synchronous motors and ABB synchronous reluctance motors (SynRM motors). It is optimized for cabinet mounting.

  • Page 28: Hardware Overview

    Cooling fan Cold configuration connection for CCA-01 Panel and PC tool port (RJ45) Model information label Option slot 2 for side-mounted options EMC filter grounding screw* Front cover Type designation label * Type codes ACS380-040x-xxxx-1/2 do not have an EMC screw.

  • Page 29: Control Connections

    In addition to the fixed control connections in the base unit, the other control connections depend on the drive variant.  Standard variant (I/O and Modbus) (ACS380-04xS) The standard variant has a type code as follows: ACS380-04xS. Refer to Type designation key on page 35.

  • Page 30: Configured Variant (Acs380-04Xc)

    30 Hardware description  Configured variant (ACS380-04xC) The configured variant has a type code as follows: ACS380-04xC followed by an option code that designates the extension module. Use the configured variant to order a product with a specific fieldbus extension module.

  • Page 31: Base Variant (Acs380-04Xn)

    Hardware description 31  Base variant (ACS380-04xN) The connections of the base unit: 1. Auxiliary voltage outputs 2. Digital inputs 3. Safe torque-off connections 4. Relay output connection 5. Cold configuration connection for CCA-01 6. Option module slot 1...

  • Page 32: Side-Mounted Options

    To connect a PC to the drive, use a USB to RJ45 converter. There are 2 alternatives: 1. Use an ACS-AP-I/S/W assistant control panel as a converter. 2. Use a USB to RJ45 converter. You can order it from ABB (BCBL-01, 3AXD50000032449).

  • Page 33: Drive Labels

    • Model information label on the top of the drive • Type designation label on the left side of the drive  Model information label ACS380 Register with Drivebase app 3~ 400/480 V (Frame R1) Pld: 1.5 kW (2 hp) Phd: 1.1 kW (1.5 hp)

  • Page 34: Type Designation Label

    34 Hardware description  Type designation label This is a sample type designation label. IND.CONT.EQ. 1PDS ABB Oy 50/60 Hz FRAME IP20 No. Description Type designation, refer to Type designation key on page 35. Frame (size) Degree of protection Nominal ratings, refer to Ratings on page 88.

  • Page 35: Type Designation Key

    Hardware description 35 Type designation key The type designation tells you the specifications and configuration of the drive. The table shows the primary drive variants. Sample type code:ACS380-042C-02A6-4+K475+L535 Segment ACS380 - 04 2 C - 02A6 - 4 + Option codes...
  • Page 36 36 Hardware description Code Description Documentation +R700 English The option code determines the language variants of the Hardware +R701 German manual and Firmware manual. +R702 Italian The product package includes the +R703 Dutch User interface guide and Quick +R704 Danish installation and start-up guide in +R705 Swedish English, French, German, Italian and...

  • Page 37: Operation Principle

    Hardware description 37 Operation principle The figure shows the simplified main circuit diagram of the drive. T1/U T2/V T3/W UDC+ UDC- Rectifier. Converts alternating current and voltage to direct current and voltage. DC link. DC circuit between rectifier and inverter. Inverter.

  • Page 38: Control Panel

    Control panel The drive has an integrated control panel with a display and control keys. For quick reference, there is a ACS380 User interface guide (3AXD50000022224 [English]) under the main cover of the drive. Refer to the ACS380 Firmware manual (3AXD50000029275 [English]) for information on how to use the interface, start-up the drive and modify settings and parameters.

  • Page 39: Home View

    Hardware description 39 The user interface in brief: • In the Home view, push the Back key to open the Options view. • In the Home view, push the OK key to open the Menu. • Navigate the views with the arrow keys. •...

  • Page 40: Message View

    • Diagnostics view: Read the active faults and warnings. • Energy efficiency view – Monitor the efficiency of the drive. • Parameters view – Open and edit the full list of parameters. For detailed information on the user interface, refer to the ACS380 Firmware manual (3AXD50000029275 [English]).

  • Page 41: Mechanical Installation

    Mechanical installation 41 Mechanical installation Contents of this chapter The chapter tells you how to examine the installation site, unpack, check the delivery and install the drive mechanically. Installation alternatives You can install the drive: • With screws on to a wall •...

  • Page 42: Examining The Installation Site

    42 Mechanical installation Installation requirements: • Make sure that there is a minimum of 75 mm of free space at the top and bottom of the drive (at the cooling air inlet and outlet). • You can install several drives side by side. Note that side-mounted options require 20 mm of space on the right side of the drive.

  • Page 43: Required Tools

    Mechanical installation 43 Required tools To install the drive mechanically, you need the following tools: • A drill and suitable drill bits • A screwdriver or wrench with a set of suitable bits (PH0–3, PZ0–3, T15–40, S4–7) (For motor cable terminals, the recommended shaft length is 150 mm) •...

  • Page 44: Installing The Drive

    44 Mechanical installation Installing the drive You can install the drive: • With screws to a suitable surface (wall or assembly plate) • To a DIN installation rail with the integrated lock  To install the drive with screws 1. Make marks on to the surface for the mounting holes.

  • Page 45: To Install The Drive To A Din Installation Rail

    Mechanical installation 45  To install the drive to a DIN installation rail 1. Move the locking part to the left. 2. Push and hold the locking button down. 3. Put the top tabs of the drive onto the top edge of the DIN installation rail.
  • Page 46 46 Mechanical installation...

  • Page 47: Planning The Electrical Installation

    Make sure that the installation is designed and done according to the applicable local laws and regulations. ABB does not assume any liability whatsoever for any installation which breaches the local laws and/or other regulations. If the recommendations given by ABB are not followed, the drive may experience problems that the warranty does not cover.

  • Page 48: Other Regions

    48 Planning the electrical installation  Other regions The disconnecting device must conform to the applicable local safety regulations. Checking the compatibility of the motor and drive Use an asynchronous AC induction motor, permanent magnet motor or synchronous reluctance motor (SynRM) with the drive. Several induction motors can be connected to the drive at a time.

  • Page 49: Typical Power Cable Sizes

    These are the typical cross-sectional area of the power cables at the nominal drive current. Drive type Frame (Cu) 1-phase U = 200...240 V ACS380-04xx-02A4-1 3×1.5 + 1.5 ACS380-04xx-03A7-1 3×1.5 + 1.5 ACS380-04xx-04A8-1 3×1.5 + 1.5 ACS380-04xx-06A9-1 3×1.5 + 1.5 ACS380-04xx-07A8-1 3×1.5 + 1.5...
  • Page 50 50 Planning the electrical installation Drive type Frame (Cu) ACS380-04xx-02A6-4 3×1.5 + 1.5 ACS380-04xx-03A3-4 3×1.5 + 1.5 ACS380-04xx-04A0-4 3×1.5 + 1.5 ACS380-04xx-05A6-4 3×1.5 + 1.5 ACS380-04xx-07A2-4 3×1.5 + 1.5 ACS380-04xx-09A4-4 3×2.5 + 2.5 ACS380-04xx-12A6-4 3×2.5 + 2.5 ACS380-04xx-17A0-4 3×6 + 6 ACS380-04xx-25A0-4 3×6 + 6...

  • Page 51: Recommended Power Cable Types

    Planning the electrical installation 51  Recommended power cable types Symmetrical shielded cable with three phase conductors and a concentric PE conductor as shield. The shield must meet the requirements of IEC 61800-5-1, refer to page 48. Check with local / state / country electrical codes for allowance.

  • Page 52: Motor Cable Shield

    52 Planning the electrical installation  Motor cable shield If the motor cable shield is the only protective earth conductor of the motor, make sure that the conductivity of the shield is sufficient. Refer to Selecting the power cables on page or to IEC 61800-5-1.
  • Page 53 Planning the electrical installation 53 Armored cable or shielded power cable Six-conductor (three phase and three ground conductors) type MC continuous corrugated aluminum armor cable with symmetrical grounds is available from the following suppliers (trade names in parentheses): • Anixter Wire & Cable (VFD) •...

  • Page 54: Selecting The Control Cables

     Relay cable The cable type with braided metallic screen (for example ÖLFLEX by LAPPKABEL, Germany) has been tested and approved by ABB.  Drive composer PC tool cable Use a USB type A (PC) – type B (control panel) cable. The maximum permitted...

  • Page 55: Routing The Cables

    Planning the electrical installation 55 Routing the cables Select the cable routes as follows: • Put the input power cable (I), motor cable (M) and control cables (C) into separate trays. • Put the motor cable (M) away from the other cables. •...

  • Page 56: Separate Control Cable Ducts

    56 Planning the electrical installation  Separate control cable ducts Put 24 V and 230 V (120 V) control cables in separate ducts unless the 24 V cable is insulated for 230 V (120 V) or insulated with an insulation sleeving for 230 V (120 V). ...

  • Page 57: Implementing Thermal Overload Protection

    Planning the electrical installation 57 Implementing thermal overload protection  Protecting the drive, and the input power and motor cables against thermal overload If the cables have the correct size for the nominal current, the drive protects itself and the input and motor cables against thermal overload. WARNING! If the drive is connected to several motors, use a separate circuit breaker or fuses to protect each motor cable and motor against overload.

  • Page 58: Implementing The Safe Torque Off Function

    58 Planning the electrical installation Note: The stop key on the control panel of the drive does not generate an emergency stop or separate the drive from dangerous potential. Implementing the Safe torque off function Refer to Safe torque off function on page 139.

  • Page 59: Protecting The Contacts Of Relay Outputs

    Planning the electrical installation 59 Protecting the contacts of relay outputs Inductive loads (relays, contactors and motors) cause voltage transients when switched off. The voltage transients can connect capacitively or inductively to other conductors and cause a malfunction in the system. Use a noise attenuating circuit (varistors, RC filters [AC] or diodes [DC]) to minimize the EMC emission of inductive loads at switch-off.
  • Page 60 60 Planning the electrical installation...

  • Page 61: Electrical Installation

    Electrical installation 61 Electrical installation Contents of this chapter The chapter describes how to check the insulation of the installation and the compatibility with IT (ungrounded) and corner-grounded TN systems. It shows how to connect the power and control cables, install optional modules and connect a PC. Warnings WARNING! Obey the instructions in Safety instructions...

  • Page 62: Measuring Insulation

    Use a measuring voltage of 1,000 V DC. The insulation resistance of an ABB motor must be more than 100 Mohm (reference value at 25 °C or 77 °F). For the insulation resistance of other motors, refer to the manufacturer’s instructions.

  • Page 63: Compatibility With It (Ungrounded) And Corner-Grounded Tn Systems

    Electrical installation 63 Compatibility with IT (ungrounded) and corner-grounded TN systems  EMC filter WARNING! Do not use the internal EMC filter of the drive in an IT system (an ungrounded power system or a high-resistance-grounded [over 30 ohms] power system). If you use the internal EMC filter, the system is connected to the ground potential through the EMC filter capacitors.

  • Page 64: Ground-To-Phase Varistor

    64 Electrical installation The EMC grounding screw is located on the bottom of the frame in R3 and R4 frames.  Ground-to-phase varistor The metallic varistor screw (VAR) connects the varistor protection circuit to electrical ground. To disconnect the varistor circuit from ground, remove the varistor grounding screw.

  • Page 65: Connecting The Power Cables

    Electrical installation 65 Connecting the power cables  Connection diagram a. Two grounding conductors. Use two conductors, if the cross-section of grounding conductor is less than 10 mm Cu or 16 mm Al (IEC/EN 61800-5-1). For example, use the cable shield in addition to the fourth conductor. b.

  • Page 66: Connection Procedure

    66 Electrical installation  Connection procedure WARNING! Obey the instructions in chapter Safety instructions on page 13. If you ignore them, injury or death, or damage to the equipment can occur. WARNING! If the drive is connected to an IT (non-grounded) system or to a corner-grounded TN system, disconnect the EMC filter grounding screw.
  • Page 67 Electrical installation 67 cable lug, and connect it to the grounding terminal. 4. Connect the phase conductors of the motor cable to the T1/U, T2/V and T3/W motor terminals. 5. If it is applicable, connect the brake resistor cable to the R- and UDC+ terminals. Use a shielded cable and ground the shield under the grounding clamp.

  • Page 68: Connecting The Control Cables

    Default I/O connection diagram (ABB standard macro) on page for the default I/O connections of the ABB standard macro. For other macros, refer to the ACS380 Firmware manual (3AXD50000029275 [English]). Connect the cables as shown in Control cable connection procedure on page 73.

  • Page 69: Default I/O Connection Diagram (Abb Standard Macro)

    Default I/O connection diagram (ABB standard macro) This connection diagram is valid for drives with the I/O & Modbus extension module: • Standard variant (ACS380-04xS) • Configured variant (ACS380-04xC) with the I/O & Modbus extension module (option +L538) Refer to Type designation key on page 35.
  • Page 70 70 Electrical installation Connecting the fieldbus to the drive Connect the fieldbus to the EIA-485 Modbus RTU terminal on the BMIO-01 module which is attached on the control unit of the drive. The EIA-485 network uses shielded, twisted-pair cable for data signaling with characteristic impedance between 100 and 130 ohm.
  • Page 71 Electrical installation 71 Connection examples of two-wire and three-wire sensors The figures give examples of connections for a two-wire or three-wire sensor/transmitter that is supplied by the auxiliary voltage output of the drive. Note: Do not exceed the maximum capability of the auxiliary 24 V (200 mA) output. Two-wire sensor/transmitter 4…20 mA Process actual value measurement or reference,...

  • Page 72: Fieldbus Connection Diagram

    72 Electrical installation  Fieldbus connection diagram This connection diagram is valid for drives with a fieldbus extension module. The type code is ACS380-04xC followed by an option code that designates the extension module. Refer to Type designation key on page 35.

  • Page 73: Control Cable Connection Procedure

    Electrical installation 73  Control cable connection procedure Do the connections according to the macro in use. For the default macro connections, refer to the diagram on page 69. Keep the signal wire pairs twisted as near to the terminals as possible to prevent inductive coupling.

  • Page 74: Auxiliary Voltage Connection

    There is a DC to DC flyback converter power supply inside BAPO-01 module. This power supply takes 24 V DC as input and outputs 5 V DC to control board to keep the processor and communication links alive at all times. ACS380 External supply BAPO-01...

  • Page 75: Option Modules

    Electrical installation 75 Option modules Typically, option modules are fitted at the factory according to the drive variant or order. WARNING! Obey the instructions in chapter Safety instructions on page 13. If you ignore them, injury or death, or damage to the equipment can occur. The drive has two option module slots: •...

  • Page 76: To Remove A Front Option

    76 Electrical installation  To remove a front option 1. Disconnect the control cables from the option module. 2. Loosen the locking screw. 3. Carefully pull the option module to disconnect it. Note that the option module can be tightly in position. ...

  • Page 77: Installation Checklist

    Installation checklist 77 Installation checklist Contents of this chapter This chapter contains an installation checklist which you must complete before you start up the drive. Warnings WARNING! Obey the instructions in chapter Safety instructions on page 13. If you ignore them, injury or death, or damage to the equipment can occur. Checklist Do the steps in Precautions before electrical work...
  • Page 78 78 Installation checklist Make sure that … There is an adequately sized protective earth (ground) conductor between the drive and the switchboard. There is an adequately sized protective earth (ground) conductor between the motor and the drive. All protective earth (ground) conductors are connected to the correct terminals and the terminals are tightened (pull the conductors to check).

  • Page 79: Maintenance

    Maintenance 79 Maintenance Contents of this chapter The chapter contains the preventive maintenance instructions and LED indicator descriptions.

  • Page 80: Maintenance Intervals

    (full) load. To maintain the performance and reliability of the drive, examine the drive annually. Contact ABB Service at least once in three years to replace old components. The recommended maintenance and component replacement intervals are based on...

  • Page 81: Cleaning The Heat Sink

    Maintenance 81 Cleaning the heat sink The fins of the drive heat sink become dusty from the cooling air. If the heat sink is not clean, this can cause the drive to give overtemperature warnings and faults. WARNING! Obey the instructions in Safety instructions on page 13.

  • Page 82: Replacing The Cooling Fans

    After you replace the fan, reset the fan counter. Refer to the ACS380 Firmware manual (3AXD50000029275 [English]). You can get replacement fans from ABB. Use only ABB specified spare parts.  To replace the cooling fan for frames R1–R3...

  • Page 83: To Replace The Cooling Fan For Frame R4

    Maintenance 83 7. Free the fan clips and remove the fan from the fan cover. 8. Install the new fan into the fan cover. Make sure that the air flow is in the correct direction. The air flows in from the bottom of the drive and out from the top of the drive.
  • Page 84 84 Maintenance 1. Wait for 5 minutes and measure to make sure that there is no voltage. Refer to Precautions before electrical work page 15. 2. Stop the drive and disconnect it from the power line. 3. Use a suitable flat screwdriver to open the fan cover.

  • Page 85: Servicing The Capacitors

    Capacitor failure can cause damage to the drive and an input cable fuse failure, or a fault in the drive. Contact ABB if you think that a capacitor failed. You can get spare parts from ABB. Use only ABB specified spare parts.
  • Page 86 86 Maintenance...

  • Page 87: Technical Data

    Technical data 87 Technical data Contents of this chapter The chapter contains the technical specifications of the drive, such as ratings, sizes and technical requirements as well as provisions for fulfilling the requirements for CE, UL and other approval marks.

  • Page 88: Ratings

    88 Technical data Ratings  IEC ratings Type Input Input Output ratings Frame ACS380- rating with size Max. Nominal use Light-duty use Heavy-duty use 04xx choke current 1-phase U = 200…240 V 02A4-1 0.37 0.37 0.25 03A7-1 0.55 0.55 0.37 04A8-1 10.1...

  • Page 89: Nema Ratings

    Technical data 89  NEMA ratings Type Input Input with Output ratings Frame ACS380-04xx- rating choke size Light-duty use Heavy-duty use 3-phase U = 460 V (440…480 V) 01A8-4 0.75 0.50 02A6-4 0.75 03A3-4 04A0-4 05A6-4 07A2-4 09A4-4 12.2 12A6-4 17.6...

  • Page 90: Derating

    The derating factor for 1500 m is 1 - 1/10 000 m · (1500 - 1000) m = 0.95. The minimum size required becomes then I = 9.4 A / 0.95 = 9.9 A. Referring to I in the ratings tables (starting from page 88), drive type ACS380-04xx- 12A6-4 exceeds the I requirement of 9.9 A. ...

  • Page 91: Switching Frequency Derating

    Technical data 91  Switching frequency derating Type Current with different switching frequencies (I at 50 °C) ACS380-04xx 2 kHz 4 kHz 8 kHz 12 kHz 1-phase U = 200…240 V 02A4-1 03A7-1 04A8-1 06A9-1 07A8-1 09A8-1 12A2-1 12.2 12.2 10.0...

  • Page 92: Altitude Derating

    • If the conditions are not met, the maximum altitude is 2000 m. • When using 3-phase 400 V ACS380 drive at 4000 m altitude, you can connect the drive only to the following power systems: TN-S, TN-c, TN-CS, TT (not corner earthed).

  • Page 93: Fuses (Iec)

     gG fuses Make sure that the operating time of the fuse is less than 0.5 seconds. Obey the local regulations. Type Input Min. short- Nominal Voltage ABB type IEC 60269 current circuit current rating size ACS380-04xx current 1-phase U = 200…240 V...
  • Page 94 94 Technical data Type Input Min. short- Nominal Voltage ABB type IEC 60269 current circuit current rating size ACS380-04xx current 3-phase U = 380…480 V 01A8-4 OFAF000H4 02A6-4 OFAF000H6 03A3-4 OFAF000H6 04A0-4 OFAF000H10 05A6-4 OFAF000H10 07A2-4 11.5 OFAF000H16 09A4-4 15.0...

  • Page 95: Ul Fuses

     UL fuses Type Input Min. short- Nominal Voltage Bussmann/ Type current circuit current rating Edison type ACS380-04xx current 1-phase U = 200…240 V 02A4-1 JJN/TJN10 UL class T 03A7-1 JJN/TJN10 UL class T 04A8-1 10.1 JJN/TJN20 UL class T 06A9-1 14.5...

  • Page 96: Gr Fuses

    96 Technical data  gR fuses Type Input Min. short- Nominal Voltage Bussmann IEC 60269 current circuit current rating type size ACS380-04xx current 1-phase U = 200…240 V 02A4-1 170M2695 03A7-1 170M2695 04A8-1 10.1 170M2696 06A9-1 14.5 1000 170M2697 07A8-1 16.4...

  • Page 97: Alternate Short-Circuit Protection

    The protective characteristics of the circuit breakers depend on the type, construction and settings of the breakers. There are also limitations pertaining to the short-circuit capacity of the supply network. Your local ABB representative can help you in selecting the breaker type when the supply network characteristics are known.

  • Page 98: Self-Protected Combination Manual Controller - Type Eusa (Ul) Environment

    2CDC131085M0201 – Manual Motor Starters – North American Applications for complete technical data on the ABB Type E manual motor protectors. In order for these manual motor protectors to be used for branch circuit protection, they must be UL listed Type E manual motor protectors, otherwise they can be used only as an At Motor Disconnect.
  • Page 99 UL only: The minimum enclosure volume is specified in the UL listing when applied with the ABB Type E MMP shown in the table. ACS380 drives are intended to be mounted in an enclosure, unless a NEMA-1 kit is added.

  • Page 100: Dimensions And Weights

    100 Technical data Dimensions and weights Frame Dimensions and weights size IP20 / UL type open Weight 8.07 8.66 6.69 2.76 6.85 7.52 1.97 7.52 8.07 8.66 6.69 2.76 6.85 7.52 1.97 7.52 8.07 8.66 6.69 3.74 6.85 7.52 2.95 7.52 8.07 8.66...

  • Page 101: Free Space Requirements

    (all digital inputs in the on state and the panel, fieldbus and fan in use). The total heat dissipation is the sum of the heat dissipation in the main and control circuits. Type Heat dissipation Air flow Noise Frame ACS380- Main Control Control Main and size 04xx...
  • Page 102 102 Technical data Type Heat dissipation Air flow Noise Frame ACS380- Main Control Control Main and size 04xx circuit at circuit circuit control rated I minimum maximum boards and I maximum dB(A) 04A0-4 63 dB 05A6-4 63 dB 07A2-4 63 dB...

  • Page 103: Terminal Data For The Power Cables

    Technical data 103 Terminal data for the power cables  Type U1, V1, W1 / U2, V2, W2 / BRK+, BRK- / DC+, DC- terminals PE terminal ACS380-04xx- Torque Min (solid/stranded) Max (solid/stranded) Torque N·m lbf·in N·m lbf·in 1-phase U = 200…240 V...

  • Page 104: Terminal Data For The Control Cables

    104 Technical data Terminal data for the control cables Type All control cables ACS380-04xx- Wire size Torque N·m lbf·in 1-phase U = 200…240 V 02A4-1 0.14...1.5 26...16 0.5...0.6 4.4...5.3 03A7-1 0.14...1.5 26...16 0.5...0.6 4.4...5.3 04A8-1 0.14...1.5 26...16 0.5...0.6 4.4...5.3 06A9-1 0.14...1.5...

  • Page 105: External Emc Filters

    EMC category that is met with the external EMC filter. For information on the maximum permitted motor cable length, refer to Motor cable length on page 107. Type EMC filter type Category ACS380-04xx- ABB order code Schaffner order code 1-phase U = 200…240 V 02A4-1 RFI-11 FN 21754-6.1-07 03A7-1 RFI-12 FN 21754-16.1-07...

  • Page 106: Electric Power Network Specification

    106 Technical data Electric power network specification Voltage (U 200/208/220/230/240 V AC 1-phase for 200 V AC drives 200/208/220/230/240 V AC 3-phase for 200 V AC drives 380/400/415/440/460/480 V AC 3-phase for 400 V AC drives +10%/-15% variation from converter nominal voltage is allowed as default.

  • Page 107: Motor Cable Length

    Technical data 107 Motor connection data Motor type Asynchronous induction motor or permanent magnet synchronous motor Voltage (U 0 to U , 3-phase symmetrical, U at the field weakening point Short-circuit protection The motor output is short-circuit proof by IEC 61800-5-1 and (IEC 61800-5-1, UL 61800-5-1.
  • Page 108 57. • Radiated emissions are according to C2 with ACS380-042x drives. For ACS380-040x drives, use a metal enclosure to fulfill radiated emissions C2 limits with an external EMC filter. • For 3-phase 380...400 V drives, the maximum motor cable lengths are according to C3 in the above table with an internal EMC filter.

  • Page 109: Control Connection Data

    Technical data 109 Control connection data Analog inputs Voltage signal, 0…10 V DC (10% overrange, 11 V DC max.) (AI1, AI2) single-ended = 221.6 kohm Current signal, 0…20 mA (10% overrange, 22 mA max.) single-ended = 137 ohm Inaccuracy ≤ 1.0%, of full scale Overvoltage up to 30 V DC protection...

  • Page 110: Brake Resistor Connection

    The brake resistor output is conditionally short-circuit proof by (IEC 61800-5-1, IEC/EN 61800-5-1 and UL 61800-5-1. For correct fuse selection, IEC 60439-1, contact your local ABB representative. Rated conditional short-circuit UL 61800-5-1) current as defined in IEC 60439-1. Efficiency Approximately 98% at nominal power level.

  • Page 111: Ambient Conditions

    Technical data 111 Ambient conditions Environmental limits for the drive are given below. The drive is to be used in a heated indoor controlled environment. Operation Storage Transportation installed for in the protective in the protective stationary use package package Installation site altitude 230 V units: 0 to 2000 m above sea level (with derating...

  • Page 112: Materials

    IEC 62635 guidelines. To aid recycling, plastic parts are marked with an approppriate identification code. Contact your local ABB distributor for further information on environmental aspects and recycling instructions for professional recyclers. End of life treatment must follow international and local regulations.

  • Page 113: Ce Marking

    Technical data 113 EN 62061:2005 + Safety of machinery – Functional safety of safety-related electrical, AC:2010 + A1:2013 + electronic and programmable electronic control systems A2:2015 EN 61800-3:2004 + Adjustable speed electrical power drive systems. Part 3: EMC A1:2012 requirements and specific test methods IEC 61800-3:2004 + A1:2011 IEC/EN 61800-5-1:2007 Adjustable speed electrical power drive systems –...

  • Page 114: Compliance With The European Machinery Directive

    114 Technical data  Compliance with the European Machinery Directive The drive includes the Safe torque off function and can be equipped with other safety functions for machinery which, as safety components, are in the scope of the Machinery Directive. These functions of the drive comply with European harmonized standards such as EN 61800-5-2.

  • Page 115: Compliance With En 61800-3:2004 + A1:2012

    Category C1 The conducted emission limits are complied with the following provisions: 1. The optional EMC filter is selected according to the ABB documentation and installed as specified in the EMC filter manual. 2. The motor and control cables are selected as specified in this manual.

  • Page 116: Category C3

    63.  Category C3 This is applicable to ACS380-040x-4/-2 drives with an internal EMC C3 filter. The drive complies with the standard with the following provisions: 1. The motor and control cables are selected as specified in this manual.

  • Page 117: Category C4

    Equipment 2. An EMC plan for preventing disturbances is drawn up for the installation. A template is available from the local ABB representative. 3. The motor and control cables are selected as specified in this manual. 4. The drive is installed according to the instructions given in this manual.

  • Page 118: Ul Marking

    118 Technical data UL marking  UL checklist • Make sure that the drive type designation label includes the cULus Listed marking. • CAUTION - Risk of electric shock. After disconnecting the input power, always wait for 5 minutes to let the intermediate circuit capacitors discharge before you start working on the drive, motor or motor cable.

  • Page 119: China Rohs Marking

    ABB and its affiliates are not liable for damages and/or losses related to such security breaches, any unauthorized access,...
  • Page 120 120 Technical data...

  • Page 121: Dimension Drawings

    Dimension drawings 121 Dimension drawings The dimension drawings of ACS380 drive frame sizes R0, R1, R2, R3 and R4. The dimensions are in millimeters and inches. Note! Drives with the BIO-01 I/O extension module are supplied with a high cover part...

  • Page 122: Frame R0 (1-Phase 230 V)

    122 Dimension drawings Frame R0 (1-phase 230 V)

  • Page 123: Frame R0 (400 V)

    Dimension drawings 123 Frame R0 (400 V)

  • Page 124: Frame R1 (230 V)

    124 Dimension drawings Frame R1 (230 V)

  • Page 125: Frame R1 (3-Phase 230 V And 3-Phase 400 V)

    Dimension drawings 125 Frame R1 (3-phase 230 V and 3-phase 400 V)

  • Page 126: Frame R2 (230 V)

    126 Dimension drawings Frame R2 (230 V)

  • Page 127: Frame R2 (400 V)

    Dimension drawings 127 Frame R2 (400 V)

  • Page 128: Frame R3 (400 V)

    128 Dimension drawings Frame R3 (400 V)

  • Page 129: Frame R4 (400 V)

    Dimension drawings 129 Frame R4 (400 V)
  • Page 130 130 Dimension drawings...

  • Page 131: Resistor Braking

    Resistor braking 131 Resistor braking Contents of this chapter The chapter describes how to select the brake resistor and cables, protect the system, connect the brake resistor and enable resistor braking. Operation principle and hardware description The brake chopper handles the energy generated by a decelerating motor. The chopper connects the brake resistor to the intermediate DC circuit whenever the voltage in the circuit exceeds the limit defined by the control program.
  • Page 132 132 Resistor braking Equations for selecting the resistor: 150000 Eq. 1. U = 200…240 V: Rmax Rmax 450000 Rave = 380…415 V: Rmax 615000 = 415…480 V: R = Rmax Eq. 2. · Rpulse Rmax Eq. 3. · For conversion, use 1 hp = 746 W. Rave Rmax where...

  • Page 133: Reference Brake Resistors

    Resistor braking 133  Reference brake resistors Type Reference resistor types Braking time BRcont BRmax ACS380- ohm ohm Danotherm 04xx 1-phase U = 200…240 V 02A4-1 32.5 0.25 0.33 0.38 0.50 CBH 360 C T 406 210R Refer to braking...

  • Page 134: Selecting And Routing The Brake Resistor Cables

    The maximum length of the resistor cable(s) is 10 m (33 ft).  EMC compliance of the complete installation ABB has not verified that the EMC requirements are fulfilled with external user- defined brake resistors and cabling. The EMC compliance of the complete installation must be considered by the customer.

  • Page 135: Protecting The System In Brake Circuit Fault Situations

    ABB recommends that you use resistors equipped with a thermal switch (1) inside the resistor assembly. The switch indicates overtemperature and overload. ABB recommends that you also wire the thermal switch to a digital input of the drive. L1 L2 L3 ...

  • Page 136: Electrical Installation

    136 Resistor braking Electrical installation  Checking the insulation of the assembly Follow the instructions given in section Brake resistor assembly on page Brake resistor assembly.  Connection diagram See section Connecting the power cables on page 65.  Connection procedure See section Connecting the power cables on page 65.

  • Page 137: Start-Up

    Resistor braking 137 Start-up Set the following parameters: 1. Disable the overvoltage control of the drive with parameter 30.30 Overvoltage control. 2. Set the source of parameter 31.01 External event 1 source to point to the digital input where the thermal switch of the brake resistor is wired. 3.
  • Page 138 138 Resistor braking...

  • Page 139: Safe Torque Off Function

    Safe torque off function 139 Safe torque off function Contents of this chapter This chapter describes the Safe torque off (STO) function of the drive and gives instructions for its use. Description The Safe torque off function can be used, for example, as the final actuator device of safety circuits that stop the inverter in case of danger (such as an emergency stop circuit).

  • Page 140: Compliance With The European Machinery Directive

    140 Safe torque off function The Safe torque off function of the drive complies with these standards: Standard Name IEC 60204-1:2016 Safety of machinery – Electrical equipment of machines – Part 1: General requirements EN 60204-1:2006 + A1:2009 + AC:2010 IEC 61000-6-7:2014 Electromagnetic compatibility (EMC) –...

  • Page 141: Connection Principle

    Safe torque off function 141 Connection principle  Connection with internal +24 V DC power supply Drive Control board + 24 V DC SGND UDC+ T1/U, Control logic T2/V, T3/W UDC-  Connection with external +24 V DC power supply 24 V DC Drive Control board...

  • Page 142: Wiring Examples

    142 Safe torque off function Wiring examples An example of a Safe torque off wiring with internal +24 V DC power supply is shown below. Safety PLC Drive SGND Safety relay An example of a Safe torque off wiring with external +24 V DC power supply is shown below.

  • Page 143: Cable Types And Lengths

    Safe torque off function 143  Cable types and lengths • Double-shielded twisted-pair cable is recommended. • Maximum cable length 100 m (328 ft) between activation switch (K) and drive control unit. Note: A short-circuit in the wiring between the switch and an STO terminal causes a dangerous fault and therefore it is recommended to use a safety relay (including wiring diagnostics), or a wiring method (shield grounding, channel separation) which reduces or eliminates the risk caused by the short-circuit.

  • Page 144: Start-Up Including Acceptance Test

    144 Safe torque off function Start-up including acceptance test To ensure the safe operation of a safety function, validation is required. The final assembler of the machine must validate the function by performing an acceptance test. The acceptance test must be performed •...

  • Page 145: Acceptance Test Procedure

    Safe torque off function 145  Acceptance test procedure After wiring the Safe torque off function, validate its operation as follows. Action WARNING! Follow the Safety instructions (page 13). If you ignore them, injury or death, or damage to the equipment can occur. Ensure that the drive can be run and stopped freely during start-up.

  • Page 146: Use

    146 Safe torque off function Action Test the operation of the failure detection of the drive. The motor can be stopped or running. • Open the 1st channel of the STO circuit (wire coming to S1). If the motor was running, it should coast to a stop.
  • Page 147 Safe torque off function 147 WARNING! (With permanent magnet motors or synchronous reluctance motors [SynRM] only) In case of a multiple IGBT power semiconductor failure, the drive system can produce an alignment torque which maximally rotates the motor shaft by 180/p degrees regardless of the activation of the Safe torque off function.

  • Page 148: Maintenance

    If any wiring or component change is needed after start up, or the parameters are restored, follow the test given in section Acceptance test procedure (page 145). Use only ABB approved spare parts. Record all maintenance and proof test activities in the machine logbook.  Competence...
  • Page 149 See the drive firmware manual for the indications generated by the drive, and for details on directing fault and warning indications to an output on the control unit for external diagnostics. Any failures of the Safe torque off function must be reported to ABB.

  • Page 150: Safety Data

    150 Safe torque off function Safety data The safety data for the Safe torque off function is given below. Note: The safety data is calculated for redundant use, and does not apply if both STO channels are not used. Frame MTTF Cat.
  • Page 151 Safe torque off function 151 A fault exclusion on the failure mode “short circuit on printed circuit board” has been made (EN ISO 13849-2, table D.5). The analysis is based on an assumption that one failure occurs at one time. No accumulated failures have been analyzed. •...

  • Page 152: Abbreviations

    152 Safe torque off function  Abbreviations Abbr. Reference Description Cat. EN ISO 13849-1 Classification of the safety-related parts of a control system in respect of their resistance to faults and their subsequent behavior in the fault condition, and which is achieved by the structural arrangement of the parts, fault detection and/or by their reliability.

  • Page 153: Btac-02 Pulse Encoder Interface Module

    BTAC-02 pulse encoder interface module 153 BTAC-02 pulse encoder interface module Contents of this chapter This chapter contains a description and technical data of the optional BTAC-02 pulse encoder interface module and describes how to start up the module. Safety instructions WARNING! Obey the instructions in Safety instructions on page 13.

  • Page 154: Hardware Description

    154 BTAC-02 pulse encoder interface module Hardware description  Product overview The BTAC pulse encoder interface module (option +L535) adds a digital pulse encoder interface to the drive. Use a pulse encoder, if you need accurate speed or position (angle) feedback from the motor shaft. The BTAC module supplies power to the encoder.

  • Page 155: Mechanical Installation

    BTAC-02 pulse encoder interface module 155 Mechanical installation Refer to To install a side option on page 76. Electrical installation WARNING! Obey the instructions in Safety instructions on page 13. If you ignore them, injury or death, or damage to the equipment can occur. ...
  • Page 156 156 BTAC-02 pulse encoder interface module Terminal designations The encoder user interface of the BTAC module consists of four 1×3-pin terminal blocks. Use this table for reference when you wire the BTAC module and encoder terminals Identification Description BTAC Encoder X103 /PWR External power supply input...

  • Page 157: Wiring - Encoder Power Supply Interface

    BTAC-02 pulse encoder interface module 157  Wiring – Encoder power supply interface Connect the encoder power supply via the BTAC module. The same power supply feeds power to the signal interface of the BTAC module. For the voltage and current rating, refer to Encoder interface on page 168.

  • Page 158: Wiring - Encoder

    158 BTAC-02 pulse encoder interface module  Wiring – Encoder 1. Remove the connector cover. 2. Determine the encoder wiring configuration: • Refer to Phasing on page to determine if the encoder has a normal pulse order – encoder channel A pulse leads channel B pulse. •...
  • Page 159 BTAC-02 pulse encoder interface module 159 Phasing When the encoder is connected correctly, running the drive in the Forward (positive speed reference) direction should produce a positive encoder speed feedback. Option A: Oscilloscope test. On incremental encoders, the two output channels, typically A and B or 1 and 2, are 90°...
  • Page 160 160 BTAC-02 pulse encoder interface module Encoder output types Push-pull Open collector (sinking) Open emitter (sourcing) = Encoder input power supply voltage = Load resistor at encoder output channel...
  • Page 161 BTAC-02 pulse encoder interface module 161 Wiring diagrams – Push-pull type encoder output Diagram assumes normal pulse order in Forward rotation: Pulse A leads. For encoders with pulse B leading, change the diagram: • Wire encoder A and B to BTAC terminals B and A, respectively. •...
  • Page 162 162 BTAC-02 pulse encoder interface module Single-ended connection 1. Encoder 2. BTAC module 3. Encoder power supply...
  • Page 163 BTAC-02 pulse encoder interface module 163 Wiring diagrams – Open collector (sinking) encoder output Diagram assumes normal pulse order in Forward rotation: Pulse A leads. For encoders with pulse B leading, change the diagram: • Wire encoder A and B to BTAC terminals B and A, respectively. 1.
  • Page 164 164 BTAC-02 pulse encoder interface module Wiring diagrams – Open emitter (sourcing) encoder output Diagram assumes normal pulse order in Forward rotation: Pulse A leads. For encoders with pulse B leading, change the diagram: • Wire encoder A and B to BTAC terminals B and A, respectively. 2) R 1.

  • Page 165: Start-Up

    BTAC-02 pulse encoder interface module 165 Apply power 1. Turn on the input power to the drive. 2. Continue with Start-up on page 165. Start-up To configure the operation of the BTAC module: 1. Power up the drive. 2. Set group 90 Feedback selection, 91 Encoder adapter settings...

  • Page 166: Encoder Adapter Settings

    166 BTAC-02 pulse encoder interface module Name/Value Description Def/FbEq16/32 90.41 Motor feedback sel Selects the source of motor speed and motor position estimate used as feedbacks for speed control and motor model. estimate A calculated speed estimate Encoder 1 Actual speed measured by encoder 1. 90.42 Motor speed filt time Defines a filter time for motor speed feedback used for 3 ms...

  • Page 167: Figuration

    BTAC-02 pulse encoder interface module 167 Encoder configuration This parameter group selects the settings for the encoder. Name/Value Description Def/FbEq16/32 92 Encoder 1 configuration 92.10 Pulses/rev Defines the TTL or HTL pulse number per revolution. 0…65535 Diagnostics With parameter 90.45 Motor feedback fault, you can select how the drive reacts when it detects that the encoder signal is lost.

  • Page 168: Technical Data

    168 BTAC-02 pulse encoder interface module Technical data  Encoder interface The encoder user interface is isolated with reinforced insulation from the DC- potential. Encoder type • Incremental, TTL/HTL encoders • Differential, single-ended, open collector, and open emitter encoder outputs (refer Encoder output types on page 160) •...

  • Page 169: Dimensions

    BTAC-02 pulse encoder interface module 169  Dimensions 3AXD50000031154 rev. A...
  • Page 170 170 BTAC-02 pulse encoder interface module...

  • Page 171: Brel-01 Relay Output Extension Module

    BREL-01 relay output extension module 171 BREL-01 relay output extension module Contents of this chapter This chapter contains a description and technical data of the optional BREL-01 relay output extension module. Safety instructions WARNING! Obey the instructions in Safety instructions on page 13.

  • Page 172: Hardware Description

    172 BREL-01 relay output extension module Hardware description  Product overview BREL-01 relay output extension module (option +L511) adds four relay outputs to the drive.  Layout 1. BREL module 2. Locking screw hole 3. X103 connector 4. X104 connector 5.

  • Page 173: Mechanical Installation

    BREL-01 relay output extension module 173 Mechanical installation Refer to To install a side option on page 76. Electrical installation WARNING! Obey the instructions in Safety instructions on page 13. If you ignore them, injury or death, or damage to the equipment can occur. ...

  • Page 174: Start-Up

    2. Set the parameter 15.01 Extension module type to 5 (BREL). 3. Use the control panel on the drive and set the parameters for relay outputs 2 to 5 in 15 I/O extension module. Refer to ACS380 Firmware manual (3AXD50000029275 [English]) for parameter descriptions.
  • Page 175 RO3 source Relay output 3 source selection. Relay output 3 is open. Relay output 3 is closed For complete parameter list, refer to ACS380 Firmware manual (3AXD50000029275 [English]) 15.11 RO3 ON delay Sets the activation delay for relay output 3.

  • Page 176: Technical Data

    176 BREL-01 relay output extension module Technical data  External connectors Four 3-pin (1×3) spring-clamp type terminal blocks, tin plated, 2.5 mm wire size, pitch 5.0 mm. For the terminal markings, refer to Terminal designations on page 173.  Internal connectors Connector X102 provides relay control signals from the control board: 1×8 pin header, pitch 2.54 mm, height 33.53 mm.

  • Page 177: Bapo-01 Power Extension Module

    BAPO-01 power extension module 177 BAPO-01 power extension module Contents of this chapter This chapter contains a description and technical data of the optional BAPO-01 auxiliary power extension module. The chapter also contains references to the relevant other content elsewhere in the manual. Safety instructions WARNING! Obey the instructions in Safety instructions...

  • Page 178: Hardware Description

    178 BAPO-01 power extension module Hardware description  Product overview The BAPO-01 auxiliary power extension module (option +L534) enables the use of an external auxiliary power supply with the drive. You need an external auxiliary power supply to keep the drive on during a power outage. Connect the auxiliary voltage supply to the +24V and DGND terminals on the drive.

  • Page 179: Mechanical Installation

    BAPO-01 power extension module 179 Mechanical installation Refer to To install a side option on page 76. Electrical installation Connect the auxiliary voltage supply to the +24V and DGND terminals on the drive. Refer to Auxiliary voltage connection on page 74. The BAPO module has internal connections to provide back-up power to the control board (I/O, fieldbus).

  • Page 180: Technical Data

    180 BAPO-01 power extension module Technical data  Voltage and current rating for the auxiliary power supply Refer to Auxiliary voltage connection on page 74.  Power loss Power losses with maximum load 4 W.  Dimensions 3AXD50000031166 rev. A...

  • Page 181: Bio-01 I/O Extension Module

    BIO-01 I/O extension module 181 BIO-01 I/O extension module Contents of this chapter This chapter contains a description and technical data of the optional BIO-01 I/O extension module. The chapter also contains references to the relevant other content elsewhere in the manual. Safety instructions WARNING! Obey the instructions in Safety instructions...

  • Page 182: Hardware Description

    182 BIO-01 I/O extension module Hardware description  Product overview The BIO-01 front option module (Option +L515) is an I/O extension module to be used with fieldbus. The BIO-01 option module is installed between the drive and the fieldbus module. The BIO-01 has three additional digital inputs (DI3, DI4 and DI5), one analog input (AI1) and one digital output (DO1) that is referred as DIO1 in the firmware (but works only in output mode).

  • Page 183: Mechanical Installation

    SGND Safe torque off. Factory connection. Both circuits must be closed for the drive to start. OUT1 Start-up The BIO-01 module is automatically identified by the drive firmware. To configure the inputs refer to the ACS380 firmware manual (3AXD50000029275 [English])

  • Page 184: Technical Data

    184 BIO-01 I/O extension module Technical data  Control connection data For BIO-01 electrical data, refer to Technical data on page 87.  Dimensions Note! BIO-01 is supplied with a high cover part (part no 3AXD50000190188) that increases the drive depth by 15 mm (0.6 in).
  • Page 185 Address any inquiries about the product to your local ABB representative, quoting the type designation and serial number of the unit in question. A listing of ABB sales, support and service contacts can be found by navigating to abb.com/searchchannels. Product training For information on ABB product training, navigate to new.abb.com/service/training.
  • Page 186 © Copyright 2018 ABB. All rights reserved. Specifications subject to change without notice.

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