Table of Contents
Item
Catalyst pipe and catalyst pipe
stay bolt
Muffler joint bolt
Catalyst joint bolt
Exhaust pipe stay bolt
Catalyst pipe stay bolt
Muffler stay bolt
Muffler protector screw
Crankcase bolt (main journal)
Crankcase bolt
Crankcase bolt
Crankcase bolt
Crankcase bolt
Generator rotor cover bolt
Clutch cover bolt
Clutch cover bolt
Clutch cable holder bolt
Pickup coil rotor cover bolt
Pickup coil rotor cover bolt
Shift shaft cover bolt
Breather plate screw
Stator coil screw
Pickup rotor cover clamp screw
Drive sprocket cover bolt
Oil gallery bolt
Generator rotor cover and stator
coil lead clamp screw
Breather hose cover bolt
Oil pipe bolt
Crankshaft position sensor bolt
Starter clutch screw
Starter motor cover bolt
Clutch pressure plate screw
Clutch boss nut
Drive sprocket nut
Transmission bearing housing
screw
Shift drum retainer bolt
Thread
Q'ty
size
M8
1
M8
1
M8
1
M8
2
M8
1
M8
2
M6
2
M8
10
M6
2
M6
12
10 Nm (1.0 m·kg, 7.2 ft·lb)
M6
1
10 Nm (1.0 m·kg, 7.2 ft·lb)
M8
2
M6
9
M6
7
M6
1
M6
2
M6
7
M8
1
M6
6
M6
3
M6
3
10 Nm (1.0 m·kg, 7.2 ft·lb)
M6
1
M6
3
10 Nm (1.0 m·kg, 7.2 ft·lb)
M16
2
M6
1
10 Nm (1.0 m·kg, 7.2 ft·lb)
M6
4
M6
2
M6
2
10 Nm (1.0 m·kg, 7.2 ft·lb)
M8
3
M6
2
3.4 Nm (0.34 m·kg, 2.3 ft·lb)
M6
6
M20
1
M20
1
M6
3
12 Nm (1.2 m·kg, 8.7 ft·lb)
M6
2
10 Nm (1.0 m·kg, 7.2 ft·lb)
2-17
TIGHTENING TORQUES
Tightening torque
20 Nm (2.0 m·kg, 14 ft·lb)
20 Nm (2.0 m·kg, 14 ft·lb)
20 Nm (2.0 m·kg, 14 ft·lb)
20 Nm (2.0 m·kg, 14 ft·lb)
20 Nm (2.0 m·kg, 14 ft·lb)
20 Nm (2.0 m·kg, 14 ft·lb)
9 Nm (0.9 m·kg, 6.5 ft·lb)
See NOTE
12 Nm (1.2 m·kg, 8.7 ft·lb)
24 Nm (2.4 m·kg, 17 ft·lb)
12 Nm (1.2 m·kg, 8.7 ft·lb)
12 Nm (1.2 m·kg, 8.7 ft·lb)
12 Nm (1.2 m·kg, 8.7 ft·lb)
12 Nm (1.2 m·kg, 8.7 ft·lb)
12 Nm (1.2 m·kg, 8.7 ft·lb)
15 Nm (1.5 m·kg, 11 ft·lb)
12 Nm (1.2 m·kg, 8.7 ft·lb)
12 Nm (1.2 m·kg, 8.7 ft·lb)
7 Nm (0.7 m·kg, 5.0 ft·lb)
8 Nm (0.8 m·kg, 5.8 ft·lb)
12 Nm (1.2 m·kg, 8.7 ft·lb)
12 Nm (1.2 m·kg, 8.7 ft·lb)
32 Nm (3.2 m·kg, 23 ft·lb)
8 Nm (0.8 m·kg, 5.8 ft·lb)
90 Nm (9.0 m·kg, 65 ft·lb)
85 Nm (8.5 m·kg, 61 ft·lb)
Remarks
See
NOTE
See
NOTE
E
E
E
E
LT
E
LT
LT
LT
LT
Use a
lock
washer
Use a
lock
washer
LT
LT
Chapters
Table of Contents
Troubleshooting
