Hitachi DB 10DL Technical Data And Service Manual
10.8 v cordless driver drill
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Also See for DB 10DL:
- Handling instructions manual (76 pages) ,
- Instruction manual (48 pages) ,
- User manual (38 pages)
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PRODUCT NAME
Hitachi 10.8 V Cordless Driver Drill
DB 10DL
Model
MARKETING OBJECTIVE
The Model DB 10DL is a cordless driver drill equipped with a 10.8-V lithium-ion battery. The Model DB 10DL has
the following main features:
(1) Lightweight and compact
(2) White LED light illuminates wide range of work area.
(3) Equipped with the newly developed lithium-ion battery (10.8 V, 1.5 Ah). This battery can be fully charged in
40 minutes.
(4) Manual tightening mechanism. Easy to tighten screws manually with the comfortable handle shape and the
soft grip.
(5) Battery level warning lamp. Easy to check the remaining battery power level.
We aim to expand our market share with the new Model DB 10DL.
APPLICATIONS
Constructing electric facilities, assembling machines and servicing
Tightening and loosening wood screws and machine screws
Drilling into wood
SELLING POINTS
[ NEW FEATURES ]
Lightweight and compact
White LED light
Equipped with the new lithium-ion battery
Manual tightening mechanism
Battery level warning lamp
21-stage clutch
Slim and soft-grip handle
Blow-molded case
SPECIFICATIONS AND PARTS ARE SUBJECT TO CHANGE FOR IMPROVEMENT
LIST No. G899
Feb. 2008
International Sales Division
D
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Summary of Contents for Hitachi DB 10DL
- Page 1 DB 10DL Model MARKETING OBJECTIVE The Model DB 10DL is a cordless driver drill equipped with a 10.8-V lithium-ion battery. The Model DB 10DL has the following main features: (1) Lightweight and compact (2) White LED light illuminates wide range of work area.
- Page 2 REMARK: For more information about HANDLING INSTRUCTIONS, visit our website at: http://www.hitachi-koki.com/manual_view_export/ Throughout this TECHNICAL DATA AND SERVICE MANUAL, a symbol(s) is(are) used in the place of company name(s) and model name(s) of our competitor(s). The symbol(s) utilized here is(are) as...
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Page 3: Table Of Contents
2. Inherent drawbacks of cordless driver drills requiring particular attention during sales promotion ------------------------------------------------------------------------------------------------------------------- REPAIR GUIDE---------------------------------------------------------------------------------------------------------------- 10 1. Precautions in disassembly and reassembly ----------------------------------------------------------------------------- 2. Precautions in disassembly and reassembly of battery charger ---------------------------------------------- STANDARD REPAIR TIME (UNIT) SCHEDULES-------------------------------------------------------------------- 20 Assembly diagram for DB 10DL... -
Page 4: Selling Point Descriptions
SELLING POINT DESCRIPTIONS Lightweight and compact The Model DB 10DL has the shortest body in the class of 10.8 V cordless driver drill. It is easy to handle and convenient for operation in narrow spaces. HITACHI Model DB 10DL L x H x W... - Page 5 Manual tightening mechanism The Model DB 10DL is usable as a manual screwdriver. Power off the Model DB 10DL and use it as a manual screwdriver by turning the main body. Also, when the battery power is out accidentaly, can use it as...
- Page 6 Battery level warning lamp The battery level can be checked by pulling the trigger switch while the power tool is in a no-load state. The battery level warning lamp lights when the battery power is very low. If this happens, charge the battery.
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Page 7: Specifications
Weight Charger unit (including cord) 0.35 kg (0.8 Ibs.) Gross DB 10DL (2LCSK) (including Type BCL 1015 battery) 3.0 kg (6.6 Ibs.) Charger (UC 10SFL) ---------------------------------------------------------------1 Battery (Type BCL 1015) ----------------------------------------------------------2 Standard accessories Phillips plus driver bit (No. 2) -----------------------------------------------------1... -
Page 8: Comparisons With Similar Products
COMPARISONS WITH SIMILAR PRODUCTS 1. Specifications comparisons (Superior specifications: Maker HITACHI B (EURO) B (U.S.A.) Model name DB 10DL Steel 6 mm (1/4") Drilling Wood 18 mm (23/32") 18 mm (23/32”) Wood screw 6 mm dia. x 38 mm (#14 x 1-1/2") 6 mm dia. -
Page 9: Drilling And Fastening Performance Comparison Per Charge
6 mm (1/4") *576 The above table shows an example of test data. The batteries used in this test are as follows: Model DB 10DL: 1.5 Ah B: 1.3 Ah : Number of machine screws fastened per charge 1: Number of holes or fasteners per charge The above table shows an example of test data obtained using the battery which is standard for this tool. -
Page 10: Precautions In Sales Promotion
1. Safety instructions In the interest of promoting the safest and most efficient use of the Model DB 10DL cordless driver drill by all of our customers, it is very important that at the time of sale, the salesperson carefully ensures that the... - Page 11 If thrown into a fire, the battery may explode. B. Caution plate (1) The following cautions are listed on the Name Plate attached to the Type DB 10DL main body. [ For the U.S.A. and Canada ] Warning To reduce the risk of injury, user must read Instruction Manual.
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Page 12: Inherent Drawbacks Of Cordless Driver Drills Requiring Particular Attention During Sales Promotion
(4) Variation in amount of work possible per charge Although the nominal chargeable capacity of the storage battery used with the Model DB 10DL is 1.5 Ah, the actual capacity may vary within 10% of that value depending on the ambient temperature during use and charging, and the number of times the batteries have been recharged. -
Page 13: Repair Guide
1. Precautions in disassembly and reassembly The [Bold] numbers in the description below correspond to the item numbers in the Parts List and the exploded assembly diagram for the Model DB 10DL. Disassembly (1) Removal of Housing (A).(B) Set [31] Remove the seven Tapping Screws (W/Flange) D3 x 16 (Black) [36]. - Page 14 Fig. 1-1 Hold the body and adjust the gap of the Fig. 1-2 Press down Washer (D) [3] with the small Retaining Ring [2] to the groove of socket, then insert a flat-blade screwdriver. small flat-blade screwdriver into the groove at an angle. Small flat-blade Socket screwdriver...
- Page 15 Reassembly Reassembly can be accomplished by following the disassembly procedure in reverse. However, special attention should be given to the following items. (1) Wiring of the power supply unit (a) Perform wiring according to the wiring diagram (Fig. 2). Be careful of the color of the internal wires and the terminals to be soldered.
- Page 16 Fig. 3 Red mark (+) terminal (-) terminal Fig. 4 Internal wire (red) Internal wire (black) Internal wire (blue) Protect the soldered portion with the insulating tape. Internal wire (white) of Controller (B) [39] Internal wire (red) of Controller (B) [39] Internal wire (black) of Controller (B) [39] Internal wire (red) of Internal wire (red)
- Page 17 (2) Reassembly of the drive unit (a) Mount Washer (D) [10] and the Spring [9] to the Gear Case [12] in order. (b) Screw the Nut [8] in aligning its protrusion with the register mark on the Gear Case [12]. Turn the Nut [8] about 1 turn clockwise so that the register mark on the Nut [8] is aligned with the register mark on the Gear Case [12].
- Page 18 (4) Reassembly of the deceleration mechanism (a) Apply grease (Hitachi Motor Grease No. 29) to the engaging portions of each gear, Pin Set [14] and the contacting surface of the Ring Gear [20] with the Steel Ball D4 [15] properly.
- Page 19 (5) Mounting the power supply unit to the drive unit Mount the Motor Spacer [29] to the Motor [30] fitting its cylindrical protrusion in the hole of the Motor [30] as shown in Fig. 9. (Fit the protrusion of the Motor Spacer [29] in the concave portion of the Gear Case [12] and turn it clockwise to secure.) Pay attention to the mounting direction of the Motor [30] and the Gear Case [12] when mounting the Motor [30] to the Gear Box Ass’y [1].
- Page 20 (7) Reassembly of the housing (a) Mount the LED to housing (A) of Housing (A).(B) Set [31] without twisting the LED internal wire attached to the DC-Speed Control Switch [35]. Put the LED connected with the internal wire (red) in the space provided on the DC-Speed Control Switch [35] side and the LED connected with the internal wire (blue) in the space provided on the upper side of Housing (A).(B) Set [31].
- Page 21 (c) Mount Pushing Button (A) [34] to housing (A) of Housing (A).(B) Set [31]. At this time, check that the protrusion of the forward/reverse changeover lever of the DC-Speed Control Switch [35] fits in the U- shaped groove of Pushing Button (A) [34] properly. (d) Align the protrusion and the concave portion of Controller (B) [39] with the concave portion and the protrusion of Housing (A).(B) Set [31] respectively (Fig.
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Page 22: Precautions In Disassembly And Reassembly Of Battery Charger
(8) Mounting Guide Sleeve (A) [5] Fig. 16 Push down. Put the Steel Ball D3.5 (10 pcs.) [11] in the hole of the socket. Mount Guide Sleeve (A) [5], Guide Spring [4] and Washer (D) [3] in sequence. Fit the Retaining Ring [2] in the groove of the socket using J295 jig (B) the J295 jigs (A) and (B) for retaining ring as... -
Page 23: Standard Repair Time (Unit) Schedules
STANDARD REPAIR TIME (UNIT) SCHEDULES Variable MODEL Fixed Work Flow DB 10DL Housing (A).(B) Set General assembly Motor Pushing Button (A) DC-Speed Control Switch Controller (B) Gear Box Guide Sleeve Ass’y Clutch Dial Spring Gear Case Lock Ring Carrier Planet Gear... - Page 24 LIST NO. G899 CORDLESS DRIVER DRILL Model DB 10DL (E1)
- Page 25 PARTS DB 10DL ITEM CODE NO. DESCRIPTION REMARKS USED 329-557 GEAR BOX ASS'Y INCLUD. 2-29 315-984 RETAINING RING 315-983 WASHER (D) 320-409 GUIDE SPRING 319-921 GUIDE SLEEVE (A) 329-578 CLUTCH DIAL 329-579 CLICK SPRING 329-577 329-576 SPRING 329-575 WASHER (D) 319-535 STEEL BALL D3.5 (10 PCS.)
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Page 26: Standard Accessories
STANDARD ACCESSORIES DB 10DL ITEM CODE NO. DESCRIPTION REMARKS USED 992-671 + DRIVER BIT (B) NO.2 50L CHARGER (MODEL UC 10SFL) 329-585 CASE BIT SET FOR USA, CAN OPTIONAL ACCESSORIES ITEM CODE NO. DESCRIPTION REMARKS USED 992-670 + DRIVER BIT (B) NO.1 50L 992-672 + DRIVER BIT (B) NO.3 50L... - Page 27 DB 10DL ITEM CODE NO. DESCRIPTION REMARKS USED - 4 - Printed in Japan 2 - 08 *ALTERNATIVE PARTS (080214N)