1. Manuals
  2. Brands
  3. Sony Manuals
  4. Car Receiver
  5. Sony Car Stereo System XR-M510
  6. Service manual

Sony Car Stereo System XR-M510 Service Manual

Fm/mw/lw cassette car stereo
Hide thumbs Also See for Sony Car Stereo System XR-M510:
Table of Contents

Quick Links

SERVICE MANUAL
Ver 1.0 2000.12
Dolby noise reduction manufactured under license from
Dolby Laboratories.
"DOLBY" and the double-D symbol ; are trademarks
of Dolby Laboratories.
Casset t e player sect ion
Cassette type
Tuner sect ion
FM
M W/ LW
Sony Corporation
9-870-230-11
2000L0553-1
Audio Entertainment Group
C 2000.12
General Engineering Dept.
SPECIFICATIONS
Dolby B NR
Dolby NR off
µ
µ
FM/MW/LW CASSETTE CAR STEREO
XR-M510
Model Name Using Similar Mechanism WX-C5000/XR-M500R
Tape Transport Mechanism Type
Pow er am plif ier sect ion
×
General
±
±
Design and specif icat ions are subject t o change
w it hout not ice.
AEP Model
UK Model
E Model
MG-25E-136
×
×
×
×
Table of Contents
loading

Related Manuals for Sony Sony Car Stereo System XR-M510

Summary of Contents for Sony Sony Car Stereo System XR-M510

  • Page 1 × × × × M W/ LW Design and specif icat ions are subject t o change w it hout not ice. µ µ FM/MW/LW CASSETTE CAR STEREO Sony Corporation 9-870-230-11 2000L0553-1 Audio Entertainment Group C 2000.12 General Engineering Dept.

  • Page 2: Table Of Contents

    XR-M510 TABLE OF CONTENTS Flexible Circuit Board Repairing • Keep the temperature of the soldering iron around 270 ˚C dur- ing repairing. SERVICING NOTES ..........3 • Do not touch the soldering iron on the same conductor of the circuit board (within 3 times). GENERAL •...

  • Page 3: Servicing Notes

    XR-M510 SECTION 1 SERVICING NOTES PRECAUTION ON OPEN/CLOSE FRONT PANEL MODEL IDENTIFICATION There are three types of main board in according of destination. The front panel opens to the bottom of main unit. In performing the repair, place the main unit on the base having –...

  • Page 4: General

    XR-M510 SECTION 2 This section is extracted from instruction manual. GENERAL Location of controls Securit y side The corresponding but t ons of t he unit cont rol t he sam e f unct ions as t hose on t he card rem ot e com m ander. * Warning w hen inst alling in a car w it hout ACC (accessory) posit ion on t he ignit ion key sw it ch...

  • Page 5: Changing The Sound And Display Settings

    XR-M510 Press (MENU). Changing the sound and display settings Press M or m repeatedly until the desired item appears. Set (Set t ing) Example Clock t CT t Beep t RM t English/ Spanish/ Portuguese/ Sw edish t D.Info t SA t Dimmer t Contrast t M .Dspl* t A.Scrl* When no CD or M D is playing, t his it em w ill...

  • Page 6: Connections

    XR-M510 Installation in the Instalación en el Montera på Instalação no tablier dashboard salpicadero instrumentbrädan Fire w all Dashboard Salpicadero Panel cortafuegos Instrumentbräda Brandsäker mellanvägg Painel corta-fogo Tablier Bend these claw s outw ard for a tight fit, if necessary. Si es necesario, doble estas uñas hacia afuera para que encaje firmemente.
  • Page 7 XR-M510 Notes of connection Notas de ejemplo de Att observera angående Notas sobre o exemplo de example conexiones anslutningsexemplen ligação Notes on the control leads Notas sobre cables de control Att observera angående de olika Notas sobre os fios de controlo •...
  • Page 8 XR-M510 Connection diagram Diagrama de conexiones Kopplingsschema Diagrama de ligações Equipo utilizado en las Utrustning som visas i Equipamento utilizado nas Equipment used in illustrations (not supplied) ilustraciones (no suministrado) illustrationer (medföljer inte) ilustrações (não fornecido) Front speaker Rear speaker CD/ M D changer Pow er amplifier Altavoz delantero...
  • Page 9 As ligações mal executadas podem M ax. supply current 0.3 A used w ith your car, consult your nearest Sony dealer. danificar o seu carro. Se não puder utilizar o cabo de Corriente máx. de alimentación de 0,3 A alimentação fornecido no seu carro, contacte o...

  • Page 10: Disassembly

    XR-M510 SECTION 3 DISASSEMBLY • See page 3 for Servicing Notes. Note: Follow the disassembly procedure in the numerical order given. MECHANISM DECK (MG-25E-136) 1 screw (panel) 2 spacer (arm) flexible board 1 screw (panel) Note: Don't pull out flexible board from front panel assy.
  • Page 11 XR-M510 FRONT PANEL ASSY 2 flexible board 1 cover (flexible) (CN402) • Note for Installation of Flexible Board 2 flexible cover 1 Set the flexible board to be at the position in the figure. 3 front panel assy MOTOR BLOCK ASSY, CAM (R) ASSY 2 two screws (PTT2.6 ×...
  • Page 12 XR-M510 SUB PANEL (XR) SUB ASSY 1 flexible board (CN601) 2 screw (PTT2.6 × 6) 2 screw 2 two screws (PTT2.6 × 6) (PTT2.6 × 6) 3 sub panel (XR) sub assy MAIN BOARD 2 two screws 3 three ground point screws (PTT2.6 ×...
  • Page 13 XR-M510 HEAT SINK 4 two screws (PTT2.6 × 8) 5 two screws (PTT2.6 × 12) 4 three screws (PTT2.6 × 8) 3 cord (with connector) (ANT) 2 connector (CN100) 6 heat sink 1 Remove solder of cord (with connector) (ANT).

  • Page 14: Assembly

    XR-M510 SECTION 4 ASSEMBLY Note: Follow the assembly procedure in the numerical order given. 4-1. FRONT PANEL MACHINERY MOTOR BLOCK ASSY 7 bracket (motor) assy 2 stop ring 1.5 1 cam (L) hole 6 washer (M) 6 washer (M) switch 5 gear (C) 6 washer (M) 4 gear (B)
  • Page 15 XR-M510 MOTOR BLOCK ASSY, CAM (R) ASSY 1 Supply the power to the motor. black wiring – Voltage : 9V Yellow wiring : MOTOR – Black wiring : MOTOR + 2 Motor stops at full open position. yellow wiring full open position 7 screw (PTT2.6 ×...
  • Page 16 XR-M510 4-2. MECHANISM DECK 7 Holder the hanger by bending the claw. 5 Fit projection on C part. 1 Install the catch to the hanger. HOUSING 2 Install the hanger onto two claws of the housing. hanger 4 Fit claw on B part. 3 Put the housing 6 Fit projection on D part.
  • Page 17 XR-M510 LEVER (LDG-A) / (LDG-B) shaft A shaft A shaft B shaft B shaft C 1 Fit the lever (LDG-A) on 3 type-E stop ring 2.0 shafts A – C and install it. 2 Fit the lever (LDG-B) on shafts A and B and install it.
  • Page 18 XR-M510 GUIDE (C) 2 guide (C) 1 three claws MOUNTING POSITION OF CAPSTAN/REEL MOTOR (M901) two precision screws (P2 × 2) capstan/reel motor (M901) Note: Mount the motor so that the angle between of the motor and the hole for the becomes 30 °...

  • Page 19: Mechanical Adjustments

    XR-M510 SECTION 5 SECTION 6 MECHANICAL ADJUSTMENTS ELECTRICAL ADJUSTMENTS 1. Clean the following parts with a denatured-alcohol-moistened TEST MODE swab: playback head pinch roller rubber belt capstan 1. Turn ON the regulated power supply. (All LEDs on the set idler lights up, and the clock is displayed.) [OFF]...

  • Page 20: Tuner Section

    XR-M510 Dolby Level Adjustment Adjustment Location: Setting: – SET UPPER VIEW – [SOURCE] button : ON [MENU] Preset (PLAY MODE) and [DISC ] – buttons : NR off [SOUND] (BAS) button : Center [SOUND] (TRE) button : Center [SOUND] (BAL) button : Center [SOUND] (FAD) button : Center...

  • Page 21: Diagrams

    XR-M510 SECTION 7 DIAGRAMS 7-1. BLOCK DIAGRAM – TUNER/TAPE Section –...

  • Page 22: Block Diagram - Main Section

    XR-M510 7-2. BLOCK DIAGRAM – MAIN Section –...

  • Page 23: Block Diagram -Display/Bus Control Section

    XR-M510 7-3. BLOCK DIAGRAM –DISPLAY/BUS CONTROL Section –...

  • Page 24: Block Diagram - Power Supply Section

    XR-M510 7-4. BLOCK DIAGRAM – POWER SUPPLY Section –...

  • Page 25: Note For Printed Wiring Boards And Schematic Diagrams

    XR-M510 7-5. NOTE FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS • Waveforms – MAIN Board – – DISPLAY Board – Note on Printed Wiring Board: Note on Schematic Diagram: 1 IC700 5 OSCI 5 IC901 oh OSC • X : parts extracted from the component side. •...

  • Page 26: Printed Wiring Boards - Main Board (Component Side)

    XR-M510 7-6. PRINTED WIRING BOARDS – MAIN Board (Component Side) – • Semiconductor Location Ref. No. Location Ref. No. Location...

  • Page 27: Printed Wiring Boards - Main Board (Conductor Side)

    XR-M510 7-7. PRINTED WIRING BOARDS – MAIN Board (Conductor Side) – • Semiconductor Location Ref. No. Location...

  • Page 28: Schematic Diagram – Main Board (1/4)

    XR-M510 7-8. SCHEMATIC DIAGRAM – MAIN Board (1/4) – • • See page 25 for Waveform. See page 36 for IC Block Diagrams.

  • Page 29: Schematic Diagram – Main Board (2/4)

    XR-M510 7-9. SCHEMATIC DIAGRAM – MAIN Board (2/4) – • See page 36 for IC Block Diagram.

  • Page 30: Schematic Diagram - Main Board (1/4)

    XR-M510 7-10. SCHEMATIC DIAGRAM – MAIN Board (3/4) – • • See page 25 for Waveforms. See page 36 for IC Block Diagrams.

  • Page 31: Schematic Diagram - Main Board (2/4)

    XR-M510 7-11. SCHEMATIC DIAGRAM – MAIN Board (4/4) – • See page 25 for Waveform.

  • Page 32: Printed Wiring Boards -Sub Board

    XR-M510 7-12. PRINTED WIRING BOARDS – SUB Board – • Semiconductor Location Ref. No. Location • Semiconductor Location Ref. No. Location...

  • Page 33: Schematic Diagram - Sub Board

    XR-M510 7-13. SCHEMATIC DIAGRAM – SUB Board –...

  • Page 34: Printed Wiring Boards - Display Board

    XR-M510 7-14. PRINTED WIRING BOARDS – DISPLAY Board – • Semiconductor Location Ref. No. Location • Semiconductor Location Ref. No. Location...

  • Page 35: Schematic Diagram - Display Board

    XR-M510 7-15. SCHEMATIC DIAGRAM – DISPLAY Board – • See page 25 for Waveforms.
  • Page 36 XR-M510 • IC Block Diagrams IC102 BA3834F – MAIN Board – IC100 TDA7402TR IC400 LB1930M-TLM IC401 CXA2510AQ-T4 µ µ µ µ...
  • Page 37 XR-M510 IC501 BA8270FV-E2 IC502 BA6288FS-E2 IC700 SAA6588T-118...

  • Page 38: Ic Pin Function Description

    SP LATCH controller (IC607) Audio line muting on/off control signal output terminal “H”: muting on System reset signal output to the liquid crystal display drive controller (IC607) and SONY bus SYSRST interface (IC501) “L”: reset Forward/reverse direction control signal output to the CXA2510AQ (IC401) “L”: forward direction, “H”: reverse direction...
  • Page 39 XR-M510 Pin No. Pin Name Description MREF Front panel open/close motor (M601) speed control signal output to the BA6288FS (IC502) Not used (open) AVCC — Power supply terminal (+5V) (for analog system) AVRH Reference voltage (+5V) input terminal (for A/D converter) AVRL Reference voltage (0V) input terminal (for A/D converter) Not used (fixed at “L”) AVSS...
  • Page 40 XR-M510 Pin No. Pin Name Description Battery detection signal input from the SONY bus interface (IC501) and battery detect circuit BU-IN “L” is input at low voltage Not used (open) Input of acknowledge signal for the key entry Acknowledge signal is input to accept function KEYACK and eject keys in the power off status On at input of “H”...
  • Page 41 XR-M510 Pin No. Pin Name Description Tuner system power supply on/off control signal output terminal TUNON “H”: tuner power on LED SW1, Security/operation side select control signal output to the liquid crystal display drive controller 115, 116 LED SW2 (IC607) 117, 118 Not used (open) —...
  • Page 42 Battery detect signal input from the SONY bus interface (IC501) and battery detect circuit BU-IN “L” is input at low voltage LINK-OFF Link on/off control signal output for the SONY bus “L”: link on, “H”: link off Not used (open) ILL-ON Power on/off control signal output of the illumination LED “H”: power on...
  • Page 43 — Power supply terminal (+5V) 90 to 96 PF6 to PF0 Not used (open) UNI-SO Serial data output to the SONY bus interface (IC501) UNI-SI Serial data input from the SONY bus interface (IC501) 99, 100 — Ground terminal UNICKI...
  • Page 44 XR-M510 Pin No. Pin Name Description AVSS — Ground terminal (for A/D converter) — Ground terminal 115 to 122 P17 to P10 Not used (open) MD0 (H) Setting terminal for the CPU operational mode (fixed at “H”) MD1 (H) Setting terminal for the CPU operational mode (fixed at “H”) MD2 (H) Setting terminal for the CPU operational mode (fixed at “H”) 126 to 128...

  • Page 45: Exploded Views

    XR-M510 SECTION 8 EXPLODED VIEWS NOTE: • -XX and -X mean standardized parts, so they • Items marked “*” are not stocked since they • Please refer to servicing notes (page 3) for may have some difference from the original are seldom required for routine service.
  • Page 46 XR-M510 (2) FRONT PANEL SECTION LCD902 LCD901 not supplied > M...
  • Page 47 XR-M510 (3) MAIN BOARD SECTION M601 TUX100...
  • Page 48 XR-M510 (4) MECHANISM DECK SECTION (MG-25E-136) HP901 M901 not supplied...

  • Page 49: Electrical Parts List

    XR-M510 SECTION 9 DISPLAY ELECTRICAL PARTS LIST NOTE: • Due to standardization, replacements in the • Items marked “*” are not stocked since they When indicating parts by reference number, please include the board. parts list may be different from the parts speci- are seldom required for routine service.
  • Page 50 XR-M510 DISPLAY MAIN ************************************************************** *********************...
  • Page 51 XR-M510 MAIN...
  • Page 52 XR-M510 MAIN...
  • Page 53 XR-M510 MAIN...
  • Page 54 XR-M510 MAIN...
  • Page 55 XR-M510 MAIN ************************************************************** ********** **************************************************************...
  • Page 56 XR-M510 SWITCH ************************ ************************************************************** ************** ANTENNA ADAPTER POWER CORD × 1 × 1 FITTING SCREW BUSHING × 1 × 1 ************************************************************ ************** ************** FITTING SPRING FRAME × 1 × 2 ************************************************************ + K5 × 8 ******************************* KEY × 1 × 2 COLLAR ×...
  • Page 57 www.s-manuals.com...

Table of Contents