1. Manuals
  2. Brands
  3. Emerson Manuals
  4. Oxygen Equipment
  5. OxyBalance
  6. Instruction manual

Emerson OxyBalance Instruction Manual

Oxygen display and averaging system
Hide thumbs
Table of Contents

Quick Links

Instruction Manual
IM-106-4050 Original Issue
March 2006
OxyBalance
Oxygen Display and Averaging System
http://www.raihome.com
Table of Contents
loading

Related Manuals for Emerson OxyBalance

Summary of Contents for Emerson OxyBalance

  • Page 1 Instruction Manual IM-106-4050 Original Issue March 2006 OxyBalance Oxygen Display and Averaging System http://www.raihome.com...

  • Page 3: Table Of Contents

    OxyBalance Oxygen Display Instruction Manual IM-106-4050 Original Issue and Averaging System March 2006 Table of Contents Essential Instructions........i Preface .
  • Page 4 OxyBalance Oxygen Display Instruction Manual IM-106-4050 Original Issue and Averaging System March 2006 SECTION 7 Spare Parts Listing ........7-1 Recommended Spare Parts SECTION 8...

  • Page 5: Essential Instructions

    OxyBalance Oxygen Display and Averaging System READ THIS PAGE BEFORE PROCEEDING! ESSENTIAL Emerson process Management designs, manufactures and tests its products to meet many national and international standards. Because these INSTRUCTIONS instruments are sophisticated technical products, you MUST properly install, use, and maintain them to ensure they continue to operate within their normal specifications.

  • Page 6: Preface

    If a Model 275/375 Universal HART® Communicator is used with this unit, the software within the Model 275/375 may require modification. If a software modification is required, please contact your local Emerson process Management Service Group or National Response Center at 1-800-433-6076 or 1-888-433-6829.

  • Page 7: Component Checklist

    Use the part numbers listed in Table 1-1 to verify your OxyBalance system part number. Copy the part number and serial number from the OxyBalanceunit into the chart on the back cover of this manual. Refer tothis complete part number for any correspondence with Emerson Process Management. Table 1-1. OxyBalance System...

  • Page 8: System Overview

    OxyBalance Oxygen Display Instruction Manual IM-106-4050 Original Issue and Averaging System March 2006 SYSTEM OVERVIEW General The OxyBalance is a display and averaging system that augments the Oxymitter O probe product line. It receives up to (8) 4-20 mA signals from Rosemount, Westinghouse, or other O probes, and calculates and transmits up to 4 additional programmable averages (again 4-20 mA).

  • Page 9: Physical Description

    OxyBalance Oxygen Display Instruction Manual IM-106-4050 Original Issue and Averaging System March 2006 Physical Description Aside from the PanelView Plus 600, the OxyBalance system consists of iadditional components mounted on three DIN rails. The main components are shown in Figure 1-2. PanelView Plus 600 The PanelView Plus 600 is the touch screen interface located on the front of the OxyBalance system, all probe readings and averages are displayed...
  • Page 10 OxyBalance Oxygen Display Instruction Manual IM-106-4050 Original Issue and Averaging System March 2006 Signal Pass Through Terminals The pass through terminals are located on the input terminals. These terminals provide connection points for passing on the incoming O signal to other devices.

  • Page 11: Specifications

    OxyBalance Oxygen Display Instruction Manual IM-106-4050 Original Issue and Averaging System March 2006 SPECIFICATIONS Specifications for the OxyBalance system are listied in Table 1-2. Table 1-2. OxyBalance Specifications SPECIFICATIONS Ambient Environment Temperature specification F to 149 F (-5 C to 65 Ambient temperature effect on electronics Less than .01% of reading per 10 Vibration...
  • Page 12 OxyBalance Oxygen Display Instruction Manual IM-106-4050 Original Issue and Averaging System March 2006...

  • Page 13: Overview

    OxyBalance Oxygen Display Instruction Manual IM-106-4050 Original Issue and Averaging System March 2006 Section 2 Installation Overview ........page 2-1 System Considerations .

  • Page 14: Mounting

    OxyBalance Oxygen Display Instruction Manual IM-106-4050 Original Issue and Averaging System March 2006 MOUNTING The OxyBalance Oxygen Display and Averaging System was designed to be wall-mounted or simply placed on a table. Locate the unit where the ambient temperature is between 23 F to 149 F (-5 C to 65...
  • Page 15 OxyBalance Oxygen Display Instruction Manual IM-106-4050 Original Issue and Averaging System March 2006 Figure 2-2. Installation Wiring Schematic Line In Cal Voltage Contacts POWER FAULT FORCE COMM 0 DCOMM 0 1 2 3 8 9 10 11 12 13 0 1 2 3 + - + - + - + - + - + - + - + - + - + - + - + - Incoming 4-20 mA...
  • Page 16 OxyBalance Oxygen Display Instruction Manual IM-106-4050 Original Issue and Averaging System March 2006 Figure 2-3. Pass-Through Terminals POWER FAULT FORCE COMM 0 DCOMM 0 1 2 3 8 9 10 11 12 13 0 1 2 3 4-20 mA Pass-Through Terminals 4-20 mA Input...

  • Page 17: Setup

    OxyBalance Oxygen Display Instruction Manual IM-106-4050 Original Issue and Averaging System March 2006 Section 3 Setup Overview ........page 3-1 Setup .

  • Page 18: Login

    OxyBalance Oxygen Display Instruction Manual IM-106-4050 Original Issue and Averaging System March 2006 All of the operations that are conducted through the touch screen interface, are conducted through five subject tabs that appear on the right hand side of the interface. •...
  • Page 19 OxyBalance Oxygen Display Instruction Manual IM-106-4050 Original Issue and Averaging System March 2006 Figure 3-2. Login Not Required Screen...

  • Page 20: Setup

    OxyBalance Oxygen Display Instruction Manual IM-106-4050 Original Issue and Averaging System March 2006 Setup The Setup tab continas five sub-tabs displayed along the top of the screen; a General tab, and one tab for each of the four averages. General Scale Values Under this tab the values for the Analog full scale, Trend min value and Trend max value, can be changed to represent more of an applicable...
  • Page 21 OxyBalance Oxygen Display Instruction Manual IM-106-4050 Original Issue and Averaging System March 2006 Time and Date To set the time and date press the "Time/Date" button shown on the General tab of the Setup screen. A new screen will be shown. See Figure 3-4.
  • Page 22 OxyBalance Oxygen Display Instruction Manual IM-106-4050 Original Issue and Averaging System March 2006 Average1 - Average4 The four Average tabs across the top of the Setup screen represent the four output signals generated by the Oxybalance system. Each of these four tabs displays all eight possible input signals, whether or not the probes are active, and whether or not they have been selected to be part of the average for the selected output chanel.

  • Page 23: Current

    OxyBalance Oxygen Display Instruction Manual IM-106-4050 Original Issue and Averaging System March 2006 Current Selecting the Current tab on the right side of the touch screen will display the Current screen. The two tabs at the top of the screen will display the Probes and Averages information.
  • Page 24 OxyBalance Oxygen Display Instruction Manual IM-106-4050 Original Issue and Averaging System March 2006 Averages The Averages tab of the Current screen, shown in Figure 3-7, displays the average oxygen percentage for each probe grouping. Each of these four averages are represented by either a green or red status tag and bar. Green signifies that the average is OK, red means that the reading is either in a fault or warning condition.

  • Page 25: Trend

    OxyBalance Oxygen Display Instruction Manual IM-106-4050 Original Issue and Averaging System March 2006 Trend The Trend tab represents a graphical trend analysis of the oxygen percentage for all eight probes, and the oxygen percentage for all four averages. The LEFT and RIGHT buttons at the bottom of the screen scroll the trend graph, allowing access to historical data.

  • Page 26: Alarm

    OxyBalance Oxygen Display Instruction Manual IM-106-4050 Original Issue and Averaging System March 2006 Alarm There are two divisions of the Alarm tab: Active Alarms and Alarm History, shown in Figure 3-9 and Figure 3-10. There are four possible reports that can be displayed. Average # 1-4 warning This appears when one of the probes fails or is in calibration.
  • Page 27 OxyBalance Oxygen Display Instruction Manual IM-106-4050 Original Issue and Averaging System March 2006 Figure 3-10. Alarm History On the Alarm History page, shown in Figure 3-10, there are three sets of arrows used for selecting the alarms. These are located in the bottom center portion of the screen.
  • Page 28 OxyBalance Oxygen Display Instruction Manual IM-106-4050 Original Issue and Averaging System March 2006 3-12...

  • Page 29: Oxybalance Calibration

    OxyBalance Oxygen Display Instruction Manual IM-106-4050 Original Issue and Averaging System March 2006 Section 4 Calibration OxyBalance Calibration ......page 4-1 OXYBALANCE There is no calibration required for the OxyBalance Oxygen Display and Averaging System.
  • Page 30 OxyBalance Oxygen Display Instruction Manual IM-106-4050 Original Issue and Averaging System March 2006...

  • Page 31: Overview

    OxyBalance Oxygen Display Instruction Manual IM-106-4050 Original Issue and Averaging System March 2006 Section 5 Maintenance and Service Overview ........page 5-1 PanelView Plus 600 .

  • Page 32: Panelview Removal

    OxyBalance Oxygen Display Instruction Manual IM-106-4050 Original Issue and Averaging System March 2006 PanelView Removal Disconnect all power before installing or replacing components. Failure to disconnect power may result in electrical shock and/or damage to the equipment. NOTE Make sure to record the wiring connections and locations before disconnecting any wiring.
  • Page 33 OxyBalance Oxygen Display Instruction Manual IM-106-4050 Original Issue and Averaging System March 2006 Figure 5-2. Mounting Lever Removal Locked Unlocked Mounting Mounting Lever Lever...

  • Page 34: Panelview Installation

    OxyBalance Oxygen Display Instruction Manual IM-106-4050 Original Issue and Averaging System March 2006 PanelView Installation This equipment is intended for use in clean, dry environments where only non-conductive pollution occurs (except occasionally a temporary conductivity caused by condensation), and with circuits not exceeding Over Voltage Category II (IEC 60664-1). Disconnect all power before installing or replacing components.
  • Page 35 OxyBalance Oxygen Display Instruction Manual IM-106-4050 Original Issue and Averaging System March 2006 Figure 5-3. Mounting Levers Installation Locked Unlocked Mounting Mounting Lever Lever...

  • Page 36: Micrologix 1200 Programmable Controllers

    OxyBalance Oxygen Display Instruction Manual IM-106-4050 Original Issue and Averaging System March 2006 MICROLOGIX 1200 The MicroLogix 1200 Programmable Controllers consist of one PLC unit and three I/O modules. The PLC mounts horizontally with the expansion I/O PROGRAMMABLE modules extending to the right of the controller. CONTROLLERS This equipment is intended for use in clean, dry environments where only non-conductive pollution occurs (except occasionally a temporary conductivity caused by condensation),...
  • Page 37 OxyBalance Oxygen Display Instruction Manual IM-106-4050 Original Issue and Averaging System March 2006 Figure 5-4. Ribbon Cable and Pull Loop End Anchor Ribbon Cables End Anchor Pull Loops Ribbon Cable Covers Figure 5-5. DIN Tabs POWER FAULT FORCE COMM 0 DCOMM 0 1 2 3 8 9 10 11 12 13...

  • Page 38: Plc Replacement

    OxyBalance Oxygen Display Instruction Manual IM-106-4050 Original Issue and Averaging System March 2006 Figure 5-6. Removal from DIN Rail DIN Rail PLC Replacement Mounting Procedures 1. Place the top of the MicroLogix PLC over the top of the DIN rail, with the bottom fo the PLC tilted away from the DIN rail.

  • Page 39: I/O Module Removal

    OxyBalance Oxygen Display Instruction Manual IM-106-4050 Original Issue and Averaging System March 2006 I/O Module Removal Disconnect all power before installing or replacing components. Failure to disconnect power may result in electrical shock and/or damage to the equipment. NOTE Make sure to carefully record the wiring connections and locations before disconnecting.
  • Page 40 OxyBalance Oxygen Display Instruction Manual IM-106-4050 Original Issue and Averaging System March 2006 5-10...

  • Page 41: Overview

    OxyBalance Oxygen Display Instruction Manual IM-106-4050 Original Issue and Averaging System March 2006 Section 6 Troubleshooting Overview ........page 6-1 Probe Failure .
  • Page 42 OxyBalance Oxygen Display Instruction Manual IM-106-4050 Original Issue and Averaging System March 2006...
  • Page 43 OxyBalance Oxygen Display Instruction Manual IM-106-4050 Original Issue and Averaging System March 2006 Section 7 Recommended Spare Parts Spare Parts Listing ....... page 7-1 SPARE PARTS LISTING Table 7-1.
  • Page 44 OxyBalance Oxygen Display Instruction Manual IM-106-4050 Original Issue and Averaging System March 2006...

  • Page 45: Optional Accessories

    OxyBalance Oxygen Display Instruction Manual IM-106-4050 Original Issue and Averaging System March 2006 Section 8 Optional Accessories Refer to the PanelView Plus 400 and 600 Terminals Installation Instructions or the MicroLogix 1200 Programmable Controllers User Manual for optional accessories concerning these units. http://www.processanalytic.com...
  • Page 46 OxyBalance Oxygen Display Instruction Manual IM-106-4050 Original Issue and Averaging System March 2006...
  • Page 47 OxyBalance Oxygen Display Instruction Manual IM-106-4050 Original Issue and Averaging System March 2006 Appendix A Safety Data Safety Instructions ....... page A-2 http://www.processanalytic.com...
  • Page 48 OxyBalance Oxygen Display Instruction Manual IM-106-4050 Original Issue and Averaging System March 2006 IMPORTANT SAFETY INSTRUCTIONS SAFETY INSTRUCTIONS FOR THE WIRING AND INSTALLATION OF THIS APPARATUS The following safety instructions apply specifically to all EU member states. They should be strictly adhered to in order to assure compliance with the Low Voltage Directive.
  • Page 49 OxyBalance Oxygen Display Instruction Manual IM-106-4050 Original Issue and Averaging System March 2006 BELANGRIJK Veiligheidsvoorschriften voor de aansluiting en installatie van dit toestel. De hierna volgende veiligheidsvoorschriften zijn vooral bedoeld voor de EU lidstaten. Hier moet aan gehouden worden om de onderworpenheid aan de Laag Spannings Richtlijn (Low Voltage Directive) te verzekeren.
  • Page 50 OxyBalance Oxygen Display Instruction Manual IM-106-4050 Original Issue and Averaging System March 2006 VIGTIGT Sikkerhedsinstruktion for tilslutning og installering af dette udstyr. Følgende sikkerhedsinstruktioner gælder specifikt i alle EU-medlemslande. Instruktionerne skal nøje følges for overholdelse af Lavsspændingsdirektivet og bør også følges i ikke EU-lande medmindre andet er specificeret af lokale eller nationale standarder.
  • Page 51 OxyBalance Oxygen Display Instruction Manual IM-106-4050 Original Issue and Averaging System March 2006 BELANGRIJK Veiligheidsinstructies voor de bedrading en installatie van dit apparaat. Voor alle EU lidstaten zijn de volgende veiligheidsinstructies van toepassing. Om aan de geldende richtlijnen voor laagspanning te voldoen dient men zich hieraan strikt te houden.
  • Page 52 OxyBalance Oxygen Display Instruction Manual IM-106-4050 Original Issue and Averaging System March 2006 TÄRKEÄÄ Turvallisuusohje, jota on noudatettava tämän laitteen asentamisessa ja kaapeloinnissa. Seuraavat ohjeet pätevät erityisesti EU:n jäsenvaltioissa. Niitä täytyy ehdottomasti noudattaa jotta täytettäisiin EU:n matalajännitedirektiivin (Low Voltage Directive) yhteensopivuus. Myös EU:hun kuulumattomien valtioiden tulee nou-dattaa tätä...
  • Page 53 OxyBalance Oxygen Display Instruction Manual IM-106-4050 Original Issue and Averaging System March 2006 IMPORTANT Consignes de sécurité concernant le raccordement et l'installation de cet appareil. Les consignes de sécurité ci-dessous s'adressent particulièrement à tous les états membres de la communauté européenne. Elles doivent être strictement appliquées afin de satisfaire aux directives concernant la basse tension.
  • Page 54 OxyBalance Oxygen Display Instruction Manual IM-106-4050 Original Issue and Averaging System March 2006 WICHTIG Sicherheitshinweise für den Anschluß und die Installation dieser Geräte. Die folgenden Sicherheitshinweise sind in allen Mitgliederstaaten der europäischen Gemeinschaft gültig. Sie müssen strickt eingehalten werden, um der Niederspannungsrichtlinie zu genügen. Nichtmitgliedsstaaten der europäischen Gemeinschaft sollten die national gültigen Normen und Richtlinien einhalten.
  • Page 55 OxyBalance Oxygen Display Instruction Manual IM-106-4050 Original Issue and Averaging System March 2006 IMPORTANTE Norme di sicurezza per il cablaggio e l'installazione dello strumento. Le seguenti norme di sicurezza si applicano specificatamente agli stati membri dell'Unione Europea, la cui stretta osservanza è richiesta per garantire conformità...
  • Page 56 OxyBalance Oxygen Display Instruction Manual IM-106-4050 Original Issue and Averaging System March 2006 VIKTIG Sikkerhetsinstruks for tilkobling og installasjon av dette utstyret. Følgende sikkerhetsinstruksjoner gjelder spesifikt alle EU medlemsland og land med i EØS-avtalen. Instruksjonene skal følges nøye slik at installasjonen blir i henhold til lavspenningsdirektivet.
  • Page 57 OxyBalance Oxygen Display Instruction Manual IM-106-4050 Original Issue and Averaging System March 2006 IMPORTANTE Instruções de segurança para ligação e instalação deste aparelho. As seguintes instruções de segurança aplicam-se especificamente a todos os estados membros da UE. Devem ser observadas rigidamente por forma a garantir o cumprimento da Directiva sobre Baixa Tensão.
  • Page 58 OxyBalance Oxygen Display Instruction Manual IM-106-4050 Original Issue and Averaging System March 2006 IMPORTANTE Instrucciones de seguridad para el montaje y cableado de este aparato. Las siguientes instrucciones de seguridad, son de aplicacion especifica a todos los miembros de la UE y se adjuntaran para cumplir la normativa europea de baja tension.
  • Page 59 OxyBalance Oxygen Display Instruction Manual IM-106-4050 Original Issue and Averaging System March 2006 VIKTIGT Säkerhetsföreskrifter för kablage och installation av denna apparat. Följande säkerhetsföreskrifter är tillämpliga för samtliga EU-medlemsländer. De skall följas i varje avseende för att överensstämma med Lågspännings direktivet. Icke EU medlemsländer skall också...
  • Page 60 OxyBalance Oxygen Display Instruction Manual IM-106-4050 Original Issue and Averaging System March 2006 A-14...
  • Page 61 RETURNING MATERIAL If factory repair of defective equipment is required proceed as follows: 1. Secure a return authorization from an Emerson Process Management Sales Office or Representative before returning the equipment. Equipment must be returned with complete identification in accordance with Emerson Process Management instructions or it will not be accepted.
  • Page 62 OxyBalance Oxygen Display Instruction Manual IM-106-4050 Original Issue and Averaging System March 2006 For equipment no longer under warranty, the equipment will be repaired at the factory and returned as directed by the purchase order and shipping instructions.
  • Page 63 Equipment supplied by Emerson Process Management but not manufactured by it will be subject to the same warranty as is extended to Emerson Process Management by the original manufacturer.
  • Page 64 Rosemount Analytical and the Rosemount Analytical logotype are registered trademarks of Rosemount Analytical Inc. HART is a registered trademark of the HART Communications Foundation. All other marks are the property of their respective owners. Emerson Process Management Rosemount Analytical Inc. Fisher-Rosemount GmbH & Co.

Table of Contents