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Emerson Oxymitter 4000 Instruction Manual

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Instruction Manual
IB-106-340 Rev. 3.0
December 2003
Oxymitter 4000
Oxygen Transmitter
http://www.processanalytic.com
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Summary of Contents for Emerson Oxymitter 4000

  • Page 1 Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 Oxygen Transmitter http://www.processanalytic.com...
  • Page 2 Communicator is used with this unit, the software within the Model 275/375 may require modification. If a software modification is required, please contact your local Fisher-Rosemount Service Group or National Response Center at 1-800- 654-7768. Emerson Process Management Rosemount Analytical Inc. Process Analytic Division 1201 N. Main St.
  • Page 3 HIGHLIGHTS OF CHANGES Effective December, 2003 Rev. 3.0 Page Summary Cover Updated photo, revision number, and date. P-3 through P-14 Added foreign language versions of ‘Safety Instructions for the Wiring and Installation of this Apparatus’. P-22 Revised Figure 1 to include remote electronics versions. Revised para.
  • Page 4 HIGHLIGHTS OF CHANGES (CONTINUED) Effective December, 2003 Rev. 3.0 (Continued) Page Summary 8-5 through 8-19 Revised Figure 8-3 through Figure 8-17 and related text to include LOI fault/alarm messages and corrective actions. Moved Calibration Record forward for faster access. Added new procedural step, para. 9-2b.2(b) for use with LOI. 9-3 through 9-7 Denoted procedure to be for use with membrane keypad.

  • Page 5: Table Of Contents

    CONFIGURATION OF OXYMITTER 4000 WITH LOI............ 4-1 General ..........................4-1 Logic I/O ......................... 4-4 Recommended Configuration..................4-5 STARTUP AND OPERATION OF OXYMITTER 4000 WITH MEMBRANE KEYPAD . 5-1 Power Up ........................5-1 General operation ......................5-1 Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 6 Calibration – Oxymitter 4000 with a Local Operator Interface (LOI) ....... 9-5 Oxymitter 4000 Repair....................9-6 SPS 4000 Maintenance and Component Replacement........... 9-18 10-0 RETURN OF MATERIAL ....................10-1 11-0 REPLACEMENT PARTS ....................11-1 12-0 OPTIONAL ACCESSORIES..................12-1 13-0 INDEX..........................13-1 Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 7 Fault 2, Shorted Thermocouple ................8-6 Figure 8-5. Fault 3, Reversed Thermocouple ................8-7 Figure 8-6. Fault 4, A/D Comm Error ..................8-8 Figure 8-7. Fault 5, Open Heater ..................... 8-9 Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 8 Replacement Parts for Probe ................11-1 Table 11-2. Replacement Parts for Electronics ..............11-6 Table 11-3. Replacement Parts for SPS 4000................. 11-7 Table 11-4. Replacement Parts for Calibration Components ..........11-7 Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 9: Preface

    The number in the lower right corner of each illustration in this publication is a manual illus- tration number. It is not a part number, and is not related to the illustration in any technical manner. Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 10: Safety Instructions

    9. Where equipment or covers are marked with the symbol to the right, refer to the Operator Manual for instructions. 10. All graphical symbols used in this product are from one or more of the follow- ing standards: EN61010-1, IEC417, and ISO3864. Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 11 Waar toestellen of deksels aangegeven staan met het symbool gelieve het handboek te raadplegen. 10. Alle grafische symbolen gebruikt in dit produkt, zijn afkomstig uit een of meer van devolgende standaards: EN61010-1, IEC417 en ISO3864. Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 12 Alle ledningstilslutninger skal være konstrueret til omgivelsestemperatur højere end 75° C. Alle benyttede kabelforskruninger skal have en intern dimension, så passende kabelaflastning kan etableres. For opnåelse af sikker drift og betjening skal der skabes beskyttelse mod indirekte berøring gennem afbryder Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 13 10. Alle grafische symbolen gebruikt bij dit produkt zijn volgens een of meer van de volgende standaarden: EN 61010-1, IEC 417 & ISO 3864. Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 14 Tällainen pinta voi säilyä kosketuskuumana jopa 45 mi-nuuttia. Mikäli laite tai kosketussuoja on merkitty tällä merkillä katso lisäohjeita käyt- töohjekirjasta 10. Kaikki tässä tuotteessa käytetyt graafiset symbolit ovat yhdestä tai useammasta seuraavis-ta standardeista: EN61010-1, IEC417 & ISO3864. Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 15 Lorsque les équipements ou les capots affichent le symbole suivant, se reporter au manuel d’instructions. 10. Tous les symboles graphiques utilisés dans ce produit sont conformes à un ou plusieurs des standards suivants: EN61010-1, IEC417 & ISO3864. Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 16 Mit dem Symbol sind Geräte oder Abdeckungen gekennzeichnet, bei denen vor dem Eingriff die entsprechenden Kapitel im Handbuch sorgfältig durchgelesen werden müssen. 10. Alle in diesem Gerät verwendeten graphischen Symbole entspringen einem oder mehreren der nachfolgend aufgeführten Standards: EN61010-1, IEC417 & ISO3864. Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 17 Se lo strumento o il coperchio di protezione riportano il simbolo, fare riferimento alle istruzioni del manuale Operatore. 10. Tutti i simboli grafici utilizzati in questo prodotto sono previsti da uno o più dei seguenti standard: EN61010- 1, IEC417 e ISO3864. Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 18 Der hvor utstyret eller deksler er merket med symbol, vennligst referer til instruksjonsmanualen for instrukser. 10. Alle grafiske symboler brukt i dette produktet er fra en eller flere av følgende standarder: EN61010-1, IEC417 & ISO3864. P-10 Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 19 Sempre que o equipamento ou as tampas contiverem o símbolo, o Manual de Funcionamento deve ser consultado para obtenção das necessárias instruções. 10. Todos os símbolos gráficos utilizados neste produto baseiam-se em uma ou mais das seguintes normas: EN61010-1, IEC417 e ISO3864. Rosemount Analytical Inc. A Division of Emerson Process Management P-11...
  • Page 20 Cuando el equipo o la tapa lleve impreso el simbolo, se consultara el manual de instrucciones. 10. Todos los simbolos graficos usados en esta hoja, estan de acuerdo a las siguientes normas EN61010-1, IEC417 & ISO 3864. P-12 Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 21 När utrustning eller hölje markerats med vidstående symbol bör instruktionsmanualen studeras för information. Samtliga grafiska symboler som förekommer i denna produkt finns angivna i en eller flera av följande föreskrifter:- EN61010-1, IEC417 & ISO3864. Rosemount Analytical Inc. A Division of Emerson Process Management P-13...
  • Page 22 Instruction Manual IB-106-340 Rev. 3.0 Oxymitter 4000 December 2003 P-14 Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 23: Material Safety Data Sheet

    May be irritating to skin, eyes and respiratory tract. • May be harmful if inhaled. • Cristobalite (crystalline silica) formed at high temperatures (above 1800ºF) can cause severe respiratory disease. Rosemount Analytical Inc. A Division of Emerson Process Management P-15...
  • Page 24 FIRE AND EXPLOSION DATA FLASH POINT: NONE FLAMMABILITY LIMITS: N.A. EXTINGUISHING MEDIA Use extinguishing agent suitable for type of surrounding fire. UNUSUAL FIRE AND EXPLOSION HAZARDS / SPECIAL FIRE FIGHTING PROCEDURES N.A. P-16 Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 25 These observations are clinically insignificant. In other words, if these observations were made on an individual employee, the results would be interpreted as being within the nor- mal range. Rosemount Analytical Inc. A Division of Emerson Process Management P-17...
  • Page 26 Do not rub or scratch exposed skin. Wash area of contact thoroughly with soap and water. Using a skin cream or lotion after washing may be helpful. Get medical attention if irritation persists. SECTION VI. REACTIVITY DATA STABILITY/CONDITIONS TO AVOID Stable under normal conditions of use. HAZARDOUS POLYMERIZATION/CONDITIONS TO AVOID N.A. P-18 Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 27 Wear safety glasses or chemical worker’s goggles to prevent eye contact. Do not wear contact lenses when working with this substance. Have eye baths readily available where eye contact can occur. Rosemount Analytical Inc. A Division of Emerson Process Management P-19...
  • Page 28 If airborne fiber or cristobalite concentrations are not known, as minimum protection, use NIOSH/MSHA approved half face, air-purifying respirator with HEPA filter cartridges. P-20 Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 29 Dust-suppressing components can be used to clean up light dust. Product packaging may contain product residue. Do not reuse except to reship or return Ceramic Fiber products to the factory. Rosemount Analytical Inc. A Division of Emerson Process Management P-21...

  • Page 30: What You Need To Know

    4000 LINE VOLTAGE LOGIC I/O CAL. GAS 1 CAL. GAS CAL. GAS 2 REF. AIR INSTR. AIR (REF. AIR) 37260001 Figure 1. Installation Options – Oxymitter 4000 with Integral Electronics P-22 Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 31 WALL-MOUNTED SPS OPTION LINE VOLTAGE 4-20 mA INSTR. AIR (REF. AIR) CAL. GAS 2 LINE VOLTAGE CAL. GAS 1 37260049 Figure 2. Installation Options – Oxymitter 4000 with Remote Electronics Rosemount Analytical Inc. A Division of Emerson Process Management P-23...

  • Page 32: Quick Start Guide

    You are familiar with the installation requirements for the Oxymitter 4000 Oxygen Transmitter with an integral SPS 4000. If you cannot use the Quick Start Guide, turn to Section 2, Installation, in this Instruction Bulletin. P-24 Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 33 9. If NOT using an SPS 4000, perform a manual calibration. Refer to Section 9, paragraph 9-2 or paragraph 9-3, in this instruction bulletin. NOTE If your system has a membrane keypad you can refer to the Quick Start Guide on the follow- ing pages. Rosemount Analytical Inc. A Division of Emerson Process Management P-25...
  • Page 34 LINE VOLTAGE (85 TO 264 VAC) GROUND LUGS LOGIC I/O 4-20 mA 4-20 SIGNAL SIGNAL LEFT SIDE OF PORT OXYMITTER 4000 29770003 Figure 4. Oxymitter 4000 without SPS 4000 Wiring Diagram P-26 Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 35 9. If the calibration was valid, the DIAGNOSTIC ALARMS LEDs indicate normal operation. If the new calibration values are not within the parameters, the DIAGNOSTIC ALARMS LEDs will indicate an alarm. 10. Place the control loop in automatic. Rosemount Analytical Inc. A Division of Emerson Process Management P-27...
  • Page 36 U.S. and abroad. Phone: 1-800-654-RSMT (1-800-654-7768) Rosemount may also be reached via the Internet through e-mail and the World Wide Web: e-mail: [email protected] World Wide Web: www.processanalytic.com P-28 Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 37: Description And Specifications

    Both ference will be proportional to the water sides of the disc are coated with porous content of the sampled gas stream. Rosemount Analytical Inc. A Division of Emerson Process Management Description and Specifications...

  • Page 38: Figure 1-1. Typical System Package

    Reference Air Set (used if SPS 4000 without Sequencer (Optional) — reference air option or IMPS 4000 supplied) (Shown with reference air option) Remote Electronics (Optional) Figure 1-1. Typical System Package Description and Specifications Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 39: Figure 1-2. Oxymitter 4000 Autocalibration System Options

    Oxymitter 4000 or in Figure 1-2. Oxymitter 4000 Autocalibration a remote location if space is limited. The System Options sequencer performs autocalibrations based on the CALIBRATION RECOMMENDED Rosemount Analytical Inc. A Division of Emerson Process Management Description and Specifications...

  • Page 40: Figure 1-3. Membrane Keypad

    316 L stainless steel for all wetted parts. 7. The electronics are adaptable for line 37260004 voltages from 90-250 VAC; therefore, no configuration is necessary. Figure 1-4. Local Operator Interface (LOI) Description and Specifications Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 41: Figure 1-5. Model 751 Lcd Display Panel

    Some probe the IMPS 4000 Intelligent Multi- components are made from ceramics, probe Test Gas Sequencer In- which are susceptible to shock when struction Bulletin for more mishandled. information. Rosemount Analytical Inc. A Division of Emerson Process Management Description and Specifications...

  • Page 42: Figure 1-6. Oxymitter 4000 Hart Communications And Ams Application

    This packag- permanently connect calibration gas bottles ing has been designed to protect the to the Oxymitter 4000. product. Description and Specifications Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 43: Figure 1-7. Typical System Installation - Oxymitter 4000 With Integral Electronics

    GAS 2 (LOW CALIBRATION GAS) 4-20 mA SIGNAL, RELAY LINE OUTPUTS, AND REMOTE VOLTAGE CONTACT INPUT 37260047 Figure 1-7. Typical System Installation – Oxymitter 4000 with Integral Electronics Rosemount Analytical Inc. A Division of Emerson Process Management Description and Specifications...

  • Page 44: Figure 1-8. Typical System Installation - Oxymitter 4000 With Remote Electronics

    CALIBRATION GAS 1 CALIBRATION GAS 2 4-20 mA SIGNAL, RELAY LINE OUTPUTS, AND REMOTE VOLTAGE CONTACT INPUT 37260006 Figure 1-8. Typical System Installation – Oxymitter 4000 with Remote Electronics Description and Specifications Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 45: Imps 4000 (Optional)

    Thus, no human interface is required that sequence the gases to the Oxymitter for the automatic calibration to take place. 4000, a pressure switch that detects low calibration gas pressure, and two PC Rosemount Analytical Inc. A Division of Emerson Process Management Description and Specifications...

  • Page 46: Figure 1-9. Sps 4000

    REMOVED TO SHOW INTERNAL COMPONENTS. 2. BOARD COMPONENTS MANIFOLD ARE NOT SHOWN FOR CLARITY. CALIBRATION GAS 2 POWER (LOW CALIBRATION GAS) 26170001 SUPPLY BOARD SOLENOID Figure 1-9. SPS 4000 1-10 Description and Specifications Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 47: Model 751 Remote Powered Loop Lcd Display

    Rosemount Analytical Inc. A Division of Emerson Process Management Description and Specifications 1-11...

  • Page 48: Figure 1-13. Hastelloy Cup-Type Diffusion Assembly

    The abrasive shield assembly uses a modified diffusor and vee deflector as- The cup-type diffusion assembly, sembly, fitted with dual dust seal packing. Figure 1-13, is typically used in 1-12 Description and Specifications Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 49: Figure 1-14. Abrasive Shield Assembly

    Figure 1-14. Abrasive Shield Assembly NOTE In highly abrasive applications, rotate the shield 90 degrees at normal service intervals to present a new wear surface to the abrasive flow stream. Rosemount Analytical Inc. A Division of Emerson Process Management Description and Specifications 1-13...

  • Page 50: Specifications

    4-20 mA isolated from power supply, 950 ohms max. load Logic I/O ..........Two-terminal logic contact configurable as either an alarm output or as a bi-directional calibration handshake signal to IMPS 4000 or SPS 4000 1-14 Description and Specifications Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 51 Maximum 300 ft (91 m) Approximate Shipping Weight ....... 10 lbs (4.5 kg) Fisher-Rosemount has satisfied all obligations coming from the European legislation to harmonize the product requirements in Europe. Rosemount Analytical Inc. A Division of Emerson Process Management Description and Specifications 1-15...

  • Page 52: Table 1-1. Product Matrix

    Integral Electronics with Standard Filtered Termination Integral Electronics with Transient Protected Filtered Termination Remote Electronics with Standard Filtered Termination (cable required) Remote Electronics with Transient Protected Filtered Termination (cable required) OXT4A Example 1-16 Description and Specifications Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 53: Table 1-2. Calibration Components

    * Calibration gas bottles cannot be shipped via airfreight. When bottles are used with “CALIBRATION RECOMMENDED” features, the bottles should provide 2 to 3 years of calibrations in normal service. Rosemount Analytical Inc. A Division of Emerson Process Management Description and Specifications 1-17...

  • Page 54: Table 1-3. Intelligent Multiprobe Test Gas Sequencer Versions

    IMPS w/115 V Heater 3D39695G08 IMPS w/115 V Heater 3D39695G09 IMPS w/220 V Heater 3D39695G10 IMPS w/220 V Heater 3D39695G11 IMPS w/220 V Heater 3D39695G12 IMPS w/220 V Heater 1-18 Description and Specifications Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 55: Installation

    (Figure 2-8). This may be install the Oxymitter 4000 upstream of done by loosening the setscrews and any leakage. rotating the vee deflector to the desired position. Retighten the setscrews. Rosemount Analytical Inc. A Division of Emerson Process Management Installation...

  • Page 56: Figure 2-1. Oxymitter 4000 Probe Installation

    Instruction Manual IB-106-340 Rev. 3.0 Oxymitter 4000 December 2003 36920001 Figure 2-1. Oxymitter 4000 Probe Installation Installation Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 57: Figure 2-2. Oxymitter 4000 Remote Electronics Installation

    WITH LOI AND WINDOW COVER 2.44 (62.0) DIA. 2.21 (56.0) 6.48 7.47 (164.6) (189.8) 3.33 8.72 (221.5) (84.6) 5.52 (140.2) 2.62 2.68 (68.1) (66.5) 37260046 Figure 2-2. Oxymitter 4000 Remote Electronics Installation Rosemount Analytical Inc. A Division of Emerson Process Management Installation...

  • Page 58: Figure 2-3. Oxymitter 4000 Installation (With Sps 4000)

    (REFERENCE AIR OUT OPERATE TO OXYMITTER 4000) OXYMITTER 4000 KEYPAD CALIBRATION GAS 10 (254) FLOWMETER NOMINAL (CALIBRATION GAS OUT 37260007 TO OXYMITTER 4000) Figure 2-3. Oxymitter 4000 Installation (with SPS 4000) Installation Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 59: Figure 2-4. Oxymitter 4000 With Abrasive Shield

    Instruction Manual IB-106-340 Rev. 3.0 Oxymitter 4000 December 2003 36920002 Figure 2-4. Oxymitter 4000 with Abrasive Shield Rosemount Analytical Inc. A Division of Emerson Process Management Installation...

  • Page 60: Figure 2-5. Oxymitter 4000 Adapter Plate Dimensions

    Instruction Manual IB-106-340 Rev. 3.0 Oxymitter 4000 December 2003 35830004 Figure 2-5. Oxymitter 4000 Adapter Plate Dimensions Installation Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 61: Figure 2-6. Oxymitter 4000 Adapter Plate Installation

    WELD OR BOLT ADAPTER SURFACE PLATE TO METAL WALL OF STACK OR DUCT. NOTE: DIMENSIONS IN INCHES WITH JOINT MUST BE AIRTIGHT. MILLIMETERS IN PARENTHESES. 35830005 Figure 2-6. Oxymitter 4000 Adapter Plate Installation Rosemount Analytical Inc. A Division of Emerson Process Management Installation...

  • Page 62: Figure 2-7. Oxymitter 4000 Abrasive Shield Bracing Installation

    Oxymitter 4000. For probe 4000 slides into the 15° forcing cone in temperatures that will exceed 185°F the abrasive shield. (85°C), we recommend the remote mounted electronics option. Installation Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 63: Figure 2-8. Orienting The Optional Vee Deflector

    VOLTAGE 4-20 mA SIGNAL DRIP LOOP REPLACE INSULATION AFTER INSTALLING OXYMITTER 4000 INSULATION ADAPTER STACK OR DUCT PLATE METAL WALL 29340005 Figure 2-9. Installation with Drip Loop and Insulation Removal Rosemount Analytical Inc. A Division of Emerson Process Management Installation...

  • Page 64: Electrical Installation (For Oxymitter 4000 With Integral Electronics, Without Sps 4000)

    DC or an equal interposing relay will be mounted where the contact wires ter- minate in the control/relay room. d. Install cover (27, Figure 9-3). Secure with cover lock (34), gasket (33), and screw (32). 2-10 Installation Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 65: Figure 2-10. Electrical Installation - Oxymitter 4000 With Integral Electronics

    LINE VOLTAGE INPUT GROUND 4-20 mA + 4-20 mA GROUND CALIBRATION HANDSHAKE REFER TO IMPS 4000 37260051 INSTRUCTION MANUAL Figure 2-10. Electrical Installation – Oxymitter 4000 with Integral Electronics Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-11...

  • Page 66: Electrical Installation (For Oxymitter 4000 With Remote Electronics, Without Sps 4000)

    L2 wire, to the N PROBE” side of the terminal block terminal (Figure 2-11). The Oxymitter 4000 (Figure 2-11). automatically will configure itself for 90-250 2-12 Installation Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 67: Figure 2-11. Electrical Installation - Oxymitter 4000 With Remote Electronics

    4-20 mA - GROUND LINE 1 90-250 VAC, 50-60 HZ NEUTRAL LINE VOLTAGE INPUT GROUND 37260052 Figure 2-11. Electrical Installation – Oxymitter 4000 with Remote Electronics (Sheet 1 of 2) Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-13...
  • Page 68 4-20 mA GROUND LINE 1 90-250 VAC, 50-60 HZ NEUTRAL LINE VOLTAGE INPUT GROUND 37260053 Figure 2-10. Electrical Installation – Oxymitter 4000 with Remote Electronics (Sheet 2 of 2) 2-14 Installation Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 69: Electrical Installation (For Oxymitter 4000 With Sps 4000)

    (27). Remove the cover to ex- Circuit breakers or switches must pose terminal strip (25). comply with a recognized standard such as IEC 947. Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-15...

  • Page 70: Figure 2-12. Sps 4000 Electrical Connections

    Figure 2-12. ground lug. The unit automatically will con- figure itself for 90 to 250 VAC line voltage and 50/60 Hz. The power supply requires no setup. 2-16 Installation Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 71: Pneumatic Installation (For Oxymitter 4000 Without Sps 4000)

    Two calibration gas concentrations are used with the Oxymitter 4000, Low Gas - 0.4% O and High Gas - 8% O . See Figure 2-14 for the Oxymitter 4000 connections. Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-17...

  • Page 72: Figure 2-13. Air Set, Plant Air Connection

    VOLTS: WATTS: 85-264 VAC 48-62 Hz 500 VA OUTPUT: 4-20 mA LINE FUSE: 5 Amps REFERENCE AIR CALIBRATION GAS 26170025 Figure 2-14. Oxymitter 4000 Gas Connections Calibration Gas Connections 2-18 Installation Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 73: Pneumatic Installation (For Oxymitter 4000 With Sps 4000)

    If the ducts will be washed down during outage, MAKE SURE to power down the Oxymitter 4000 units and remove them from the wash area. Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-19...

  • Page 74: Ib-106-340 Rev

    Instruction Manual IB-106-340 Rev. 3.0 Oxymitter 4000 December 2003 2-20 Installation Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 75: Configuration Of Oxymitter 4000 With Membrane Keypad

    HEATER T/C - 4-20 mA HIGH SIGNAL TERMINAL TEST GAS + PROCESS - BLOCK % 02 LOGIC I/O GROUND LUGS 37260009 Figure 3-1. Electronics Housing Terminals and Membrane Keypad Rosemount Analytical Inc. A Division of Emerson Process Management Configuration with Keypad...
  • Page 76 842°F (450°C). If operating 3. Model 751. The loop-driven LCD conditions also contain high oxygen display. levels and combustible gases, the Oxymitter 4000 may self-ignite. Configuration with Keypad Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 77 ALARMS CALIBRATION CALIBRATION RECOMMENDED O2 CELL mV + O2 CELL mV - TEST HEATER T/C + POINTS HEATER T/C - HIGH TEST GAS + PROCESS - % O2 Rosemount Analytical Inc. A Division of Emerson Process Management Configuration with Keypad...

  • Page 78: Logic I/O

    *The default condition for an Oxymitter 4000 without an IMPS 4000 or SPS 4000. **The default condition for an Oxymitter 4000 with an IMPS 4000 or SPS 4000. Configuration with Keypad Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 79: Recommended Configuration

    O signal into control room. Note that calibrations manual prior to calibrating. Rosemount Analytical Inc. A Division of Emerson Process Management Configuration with Keypad...
  • Page 80 Instruction Manual IB-106-340 Rev. 3.0 Oxymitter 4000 December 2003 Configuration with Keypad Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 81: Configuration Of Oxymitter 4000 With Loi

    85-264 VAC 48-62 Hz 500 VA OUTPUT: 4-20 mA LINE FUSE: 5 Amps 4-20 mA SIGNAL TERMINAL BLOCK LOGIC I/O GROUND LUGS 37260011 Figure 4-1. Electronics Housing Terminals and LOI Rosemount Analytical Inc. A Division of Emerson Process Management Configuration with LOI...
  • Page 82 Placing this switch in the LOCAL input line voltage and sets the heater position forces the O range to the set- voltage accordingly (Auto Tune = Yes). Configuration with LOI Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 83: Figure 4-2. Defaults - Oxymitter 4000 With Loi

    AT SWITCH SW2 POSITION 4 IS ACTIVE ONLY WHEN THE HEATER VOLTAGE OPTION IS SET TO MANUAL IN THE SOFTWARE. 37260012 Figure 4-2. Defaults – Oxymitter 4000 with LOI Rosemount Analytical Inc. A Division of Emerson Process Management Configuration with LOI...

  • Page 84: Table 4-1. Logic I/O Configuration (As Set At Hart/Ams Or Loi)

    *The default condition for an Oxymitter 4000 without an IMPS 4000 or SPS 4000. **The default condition for an Oxymitter 4000 with an IMPS 4000 or SPS 4000. Configuration with LOI Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 85: Recommended Configuration

    O Note that calibrations can also be initi- signal into manual prior to calibrating. ated from a HART handheld communi- Rosemount Analytical Inc. A Division of Emerson Process Management Configuration with LOI...
  • Page 86 Instruction Manual IB-106-340 Rev. 3.0 Oxymitter 4000 December 2003 Configuration with LOI Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 87: Startup And Operation Of Oxymitter 4000 With Membrane Keypad

    HEATER HIGH O CELL TEST GAS + PROCESS - % O2 CALIBRATION LIGHTING SEQUENCE DURING NORMAL OPERATION (OPERATING DISPLAY) 22220056 Figure 5-1. Startup and Normal Operation Rosemount Analytical Inc. A Division of Emerson Process Management Startup and Operation with Keypad...

  • Page 88: Figure 5-2. Calibration Keys

    Pressing INC or DEC a second Display (Optional) time will increase or decrease the Refer to Remote Powered Loop LCD man- calibration gas parameter. If the ual for calibration and operation. Startup and Operation with Keypad Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 89: Startup And Operation Of Oxymitter 4000 With Loi

    LOI menu (Figure 6-4). 2.59% normal START UP OXYMITTER 4000 CALIBRATION Refer to Section 9, MAINTENANCE AND SERVICE, for calibration instructions. 37260036 Figure 6-2. O Concentration Display Rosemount Analytical Inc. A Division of Emerson Process Management Startup and Operation with LOI...

  • Page 90: Navigating The Local Operator Interface

    4-20 mA signal terminates via a are used for incrementing numbers up and 275/375 handheld communicator. down for data input. Startup and Operation with LOI Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 91: Loi Menu Tree

    All other (CONTINUED ON parameters are display only. SHEET 2) 37260017 Figure 6-4. Menu Tree for Local Operator Interface on the Oxymitter 4000 (Sheet 1 of 2) Rosemount Analytical Inc. A Division of Emerson Process Management Startup and Operation with LOI...

  • Page 92: Oxymitter 4000 Setup At The Loi

    5. O2 Cal Interval – If automatic calibra- tion is selected, this selects the interval NOTE between calibrations. Refer to Section 9, MAINTENANCE AND SERVICE, for calibration instructions. Startup and Operation with LOI Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 93 (b) Low O2 Alarm – If any of the condi- ness is user adjustable. tions noted above include a low O2 process alarm, set the value here. Rosemount Analytical Inc. A Division of Emerson Process Management Startup and Operation with LOI...

  • Page 94: Loi Installation

    REAR VIEW (c) Board Temp – The current tem- 37260055 perature inside the Oxymitter elec- Figure 6-5. LOI Module Connectors tronics housing (85° C is the max.) Setup and Operation with LOI Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 95: Oxymitter 4000 Test Points

    Refer to Remote Powered Loop LCD manual for calibration and operation. 37260037 Figure 6-6. Oxymitter 4000-Test Points Rosemount Analytical Inc. A Division of Emerson Process Management Startup and Operation with LOI...

  • Page 96: Figure 7-1. Signal Line Connections, ≥ 250 Ohms Load Resistance

    NOTE: THE SIGNAL LOOP MUST BE BROKEN TO INSERT THE OPTIONAL 250 OHM HART COMMUNICATOR LOAD RESISTOR. REAR PANEL 23230002 Figure 7-2. Signal Line Connections, < 250 Ohms Load Resistance HART/AMS Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 97: Hart/Ams

    For applications in which the signal line load resistance is less than 250 ohms, refer to 2. Plug the load resistor into the loop method 2. connectors (located on the rear panel of the HART Communicator). Rosemount Analytical Inc. A Division of Emerson Process Management HART/AMS...

  • Page 98: Hart Communicator Pc Connections

    IMPS 4000 or SPS 4000. *The default condition for an Oxymitter 4000 without an IMPS 4000 or SPS 4000. **The default condition for an Oxymitter 4000 with an IMPS 4000 or SPS 4000. HART/AMS Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 99: Figure 7-3. Menu Tree For Hart/Ams On The Oxymitter 4000

    Cell Imp (CONTINUED ON SHEET 2) Reset RESET CalConstants CALCONSTANTS method... D/A trim method D/A TRIM 26170028 Figure 7-3. Menu Tree for HART/AMS on the Oxymitter 4000 (Sheet 1 of 3) Rosemount Analytical Inc. A Division of Emerson Process Management HART/AMS...
  • Page 100 TGtime PurgeTime Manual Cal Mode Auto Cal Intrvl h Next CalTime h LoAlarmSP O2 ALARMS 35830006 Figure 7-3. Menu Tree for HART/AMS on the Oxymitter 4000 (Sheet 2 of 3) HART/AMS Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 101 PV LRV Constant PV URV LoAlarmSP OUTPUTS I/O Pin Mode CONFIG Poll addr Num req preams 26170030 Figure 7-3. Menu Tree for HART/AMS on the Oxymitter 4000 (Sheet 3 of 3) Rosemount Analytical Inc. A Division of Emerson Process Management HART/AMS...
  • Page 102 O2 CAL procedure. bration status updates. e. From the PERFORM O2 CAL screen, view n. When CALSTATE displays COMPLETE, the menu item 3, CALSTATE, to monitor the calibration is finished. HART/AMS Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 103: Defining A Timed Calibration Via Hart

    ENTER. select the menu item number. To re- turn to a preceding menu, press the left arrow key. Rosemount Analytical Inc. A Division of Emerson Process Management HART/AMS...
  • Page 104 Instruction Manual IB-106-340 Rev. 3.0 Oxymitter 4000 December 2003 HART/AMS Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 105: Troubleshooting

    27.2 31.2 36.0 0.01 EMF(mV) 42.3 51.1 66.1 71.0 77.5 81.5 86.3 101.4 116.6 166.8 Figure 8-1. O Sensor mV Reading vs. % O at 736ºC (Reference Air, 20.9% O Rosemount Analytical Inc. A Division of Emerson Process Management Troubleshooting...

  • Page 106: General

    ICs could work loose. Before troubleshooting the system, ensure 37260044 all ICs are fully seated. Figure 8-2. Diagnostic LEDs Troubleshooting Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 107: Alarm Contacts

    LOI menu. A listing of the failed” notification. (Includes output alarm/fault messages and the related fault from pressure switch indicating “cal status descriptions and fault numbers are gas bottles empty”). shown in Table 8-2. Rosemount Analytical Inc. A Division of Emerson Process Management Troubleshooting...

  • Page 108: Table 8-1. Diagnostic/Unit Alarm Fault Definitions - Membrane Keypad Only

    O2 CELL OPEN O2 CELL BAD O2 CELL FAILED 11,13, 14 EEPROM CORRUPT EEPROM FAILED CALIB FAILED LAST CALIBRATION FAILED LINE FREQ ERROR INCORRECT INPUT LINE FREQUENCY DETECTED ON POWER UP Troubleshooting Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 109: Figure 8-3. Fault 1, Open Thermocouple

    O2 T/C Open sembly. 2. Reconnect power to the Oxymitter 4000. 3. Perform the diagnostic steps 1 through 5 shown for the membrane keypad. 37260019 Figure 8-3. Fault 1, Open Thermocouple Rosemount Analytical Inc. A Division of Emerson Process Management Troubleshooting...

  • Page 110: Figure 8-4. Fault 2, Shorted Thermocouple

    O2 T/C Shorted sembly. 2. Reconnect power to the Oxymitter 4000. 3. Perform the diagnostic steps 1 through 5 shown for the membrane keypad. 37260020 Figure 8-4. Fault 2, Shorted Thermocouple Troubleshooting Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 111: Figure 8-5. Fault 3, Reversed Thermocouple

    O2 T/C Reversed 2. Reconnect power to the Oxymitter 4000. 3. Perform the diagnostic steps 1 through 4 shown for the membrane keypad. 37260021 Figure 8-5. Fault 3, Reversed Thermocouple Rosemount Analytical Inc. A Division of Emerson Process Management Troubleshooting...

  • Page 112: Figure 8-6. Fault 4, A/D Comm Error

    LOI. When Fault 4 is detected, the LOI dis- plays the “ADC Error” message. 1. Call the factory for assistance. Alarms Error 37260022 Figure 8-6. Fault 4, A/D Comm Error Troubleshooting Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 113: Figure 8-7. Fault 5, Open Heater

    LOI module from the electronic as- sembly. 2. Perform the diagnostic steps 2 through Alarms 4 shown for the membrane keypad. O2 Heater Open 37260023 Figure 8-7. Fault 5, Open Heater Rosemount Analytical Inc. A Division of Emerson Process Management Troubleshooting...

  • Page 114: Figure 8-8. Fault 6, High High Heater Temp

    4000 to cool for five minutes. Restore power. 4. If the condition repeats, replace the electronic assembly per paragraph 9-4d, Electronic Assembly Replace- ment. 37260024 Figure 8-8. Fault 6, High High Heater Temp 8-10 Troubleshooting Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 115: Figure 8-9. Fault 7, High Case Temp

    LOI. When Fault 7 is detected, the LOI dis- plays the “Board Temp Hi” message. Refer to the comments in paragraphs 1 through 4 above. Alarms Board Temp Hi 37260025 Figure 8-9. Fault 7, High Case Temp Rosemount Analytical Inc. A Division of Emerson Process Management Troubleshooting 8-11...

  • Page 116: Figure 8-10. Fault 8, Low Heater Temp

    “O2 Temp Low” message. Refer Alarms to the comments and procedures in para- graphs 1 through 4 above. O2 Temp Low 37260026 Figure 8-10. Fault 8, Low Heater Temp 8-12 Troubleshooting Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 117: Figure 8-11. Fault 9, High Heater Temp

    “O2 Temp Hi” message. Refer to the comments and procedures in para- graphs 1 through 4 above. Alarms O2 Temp Hi 37260027 Figure 8-11. Fault 9, High Heater Temp Rosemount Analytical Inc. A Division of Emerson Process Management Troubleshooting 8-13...

  • Page 118: Figure 8-12. Fault 10, High Cell Mv

    2. Reconnect power to the Oxymitter 4000. 3. Perform the diagnostic steps 1 through 37260028 5 shown for the membrane keypad. Figure 8-12. Fault 10, High Cell mV 8-14 Troubleshooting Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 119: Figure 8-13. Fault 11, Bad Cell

    “O2 Cell Bad” message. Refer to the comments and procedures in para- graphs 1 and 2 above. Alarms O2 Cell Bad 37260029 Figure 8-13. Fault 11, Bad Cell Rosemount Analytical Inc. A Division of Emerson Process Management Troubleshooting 8-15...

  • Page 120: Figure 8-14. Fault 12, Eeprom Corrupt

    LOI. When Fault 12 is detected, the LOI displays the “EEprom Corrupt” message. Refer to the comments and procedures in paragraphs 1 through 4 above. Alarms EEprom Corrupt 37260030 Figure 8-14. Fault 12, EEPROM Corrupt 8-16 Troubleshooting Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 121: Figure 8-1. O

    LOI. When Fault 13 is detected, the LOI displays the “O2 Cell Bad” message. Refer to the comments and procedures in para- graphs 1 through 4 above. 37260031 Figure 8-15. Fault 13, Invalid Slope Rosemount Analytical Inc. A Division of Emerson Process Management Troubleshooting 8-17...

  • Page 122: Figure 8-16. Fault 14, Invalid Constant

    “O2 Cell Bad” message. Refer to the comments and procedures in para- graphs 1 through 4 above. Alarms O2 Cell Bad 37260032 Figure 8-16. Fault 14, Invalid Constant 8-18 Troubleshooting Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 123: Figure 8-17. Fault 15, Last Calibration Failed

    LOI. When Fault 15 is detected, the LOI displays the “Calib Failed” message. Refer to the comments in paragraphs 1 and 2 above. Alarms Calib Failed 37260033 Figure 8-17. Fault 15, Last Calibration Failed Rosemount Analytical Inc. A Division of Emerson Process Management Troubleshooting 8-19...

  • Page 124: Oxymitter 4000 Passes Calibration, But Still Reads Incorrectly

    (See Section 9, MAIN- TENANCE AND SERVICE). 8-20 Troubleshooting Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 125: Sps 4000 Troubleshooting

    4000 site or using HART/AMS. This view the keypad. Or, access the HART/AMS condition may indicate an aging cell in menus. For more information on the Oxymitter 4000. HART/AMS, refer to Section 7, HART/AMS. Rosemount Analytical Inc. A Division of Emerson Process Management Troubleshooting 8-21...

  • Page 126: Table 8-3. Sps 4000 Fault Finding

    Power supply failure Replace power supply board per paragraph 9-5b. Solenoid Solenoid failure Replace solenoid per paragraph 9-5c. Pressure switch Pressure switch failure Replace pressure switch per para- graph 9-5d. 8-22 Troubleshooting Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 127: Figure 8-19. Sps 4000 Troubleshooting Flowchart

    SUPPLY BOARD. REPLACE FUSE PER FUSE PARAGRAPH 9-5a. BLOWN? POWER SUPPLY BOARD CONTINUED ON SHEET 2 OF 2 37260040 Figure 8-19. SPS 4000 Troubleshooting Flowchart (Sheet 1 of 2) Rosemount Analytical Inc. A Division of Emerson Process Management Troubleshooting 8-23...
  • Page 128 AT MANIFOLD OUTPUT PORT. REPLACE SOLENOID IS THERE PER PARAGRAPH 9-8c. FLOW? REPLACE PRESSURE SWITCH PER PARAGRAPH 9- d. 37260041 Figure 8-19. SPS 4000 Troubleshooting Flowchart (Sheet 2 of 2) 8-24 Troubleshooting Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 129: Maintenance And Service

    (CAL INTRVL) via HART/ normal process reading after the last cali- AMS or the LOI that will initiate an bration gas is removed and the calibration automatic calibration at a sched- Rosemount Analytical Inc. A Division of Emerson Process Management Maintenance and Service...

  • Page 130: Figure 9-1. Membrane Keypad

    Then, Once a semi-automatic calibration is the sequencer begins to sequence the initiated, by any of the methods previ- calibration gases. ously described, the Oxymitter 4000’s Maintenance and Service Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 131: Figure 9-2. Inside Right Cover

    LED will turn off and the (b) Verify the calibration gas parame- CAL LED will flash continu- ters are correct (paragraph 9-2a). ously. The Oxymitter 4000 can be configured so that the Rosemount Analytical Inc. A Division of Emerson Process Management Maintenance and Service...
  • Page 132 Oxymitter 4000 will return to nor- equals an invalid calibration). mal operation, as it was before a calibration was initiated, and the parameters will not be updated. (e) Place control loop in automatic. Maintenance and Service Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 133: Calibration - Oxymitter 4000 With Alocal Operator Interface (Loi)

    4. Touch the Enter arrow to start the Gas calibration, if different than the next 2 flow. The timer is activated and the scheduled calibration. LOI displays: Flow Gas 2xxxxs Rosemount Analytical Inc. A Division of Emerson Process Management Maintenance and Service...

  • Page 134: Oxymitter 4000 Repair

    4000 from the stack and are connected to the terminal strip take it to a clean work area. before removing. (g) Allow the unit to cool to a comfort- able working temperature. Maintenance and Service Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 135: Figure 9-3. Oxymitter 4000 With Integral Electronics, Exploded View

    29. Tube Clamp 30. Screw 31. Washer 32. Screw Note: Not all parts shown. 33. Gasket 34. Cover Lock 37260015 Figure 9-3. Oxymitter 4000 with Integral Electronics, Exploded View Rosemount Analytical Inc. A Division of Emerson Process Management Maintenance and Service...

  • Page 136: Figure 9-4. Oxymitter 4000 With Remote Electronics, Exploded View

    Screw Captive Screw Gasket Microprocessor Board Cover Lock Interconnecting Cable Fuse Cap Terminal Block, Remote Probe Head Fuse 37260034 Figure 9-4. Oxymitter 4000 with Remote Electronics, Exploded View Maintenance and Service Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 137 6. Remove the four screws (7, Figure 9-3) from the probe finned housing. The (d) Restore power to the system. probe and the electronic housing can now be separated. Rosemount Analytical Inc. A Division of Emerson Process Management Maintenance and Service...

  • Page 138: Figure 9-5. Electronic Assembly

    Make sure that the conduit low the instructions in paragraph port of the electronic housing is on the 9-4b.2. same side as the CAL and REF gas 9-10 Maintenance and Service Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 139: Figure 9-7. Fuse Location

    22220058 3. Carefully align the new terminal block Figure 9-7. Fuse Location on the pins so that it sits flat in the Rosemount Analytical Inc. A Division of Emerson Process Management Maintenance and Service 9-11...
  • Page 140 3. For a unit with remote electronics, re- 1. Follow the instructions in paragraph move cover (11, Figure 9-4) from 9-4a.1 to remove the Oxymitter 4000 housing (21), and disconnect signal 9-12 Maintenance and Service Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 141: Figure 9-8. Heater Strut Assembly

    Rosemount Analytical Inc. A Division of Emerson Process Management Maintenance and Service 9-13...

  • Page 142: Figure 9-9. Probe To Probe Head Assembly - Remote Electronics Only

    (d) Install and tighten four screws (12, Figure 9-4). 22220028 (e) Reconnect the probe signal cables Figure 9-10. Cell Replacement Kit (8 and 9) to the probe signal and 9-14 Maintenance and Service Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 143 4. Loosen the four socket head cap (4 N·m). screws from the cell and flange as- sembly and remove the assembly and the corrugated seal. The cell flange Rosemount Analytical Inc. A Division of Emerson Process Management Maintenance and Service 9-15...

  • Page 144: Figure 9-11. Ceramic Diffusion Element Replacement

    22220029 gases. Normally, it does not need to be replaced because the vee deflector Figure 9-11. Ceramic Diffusion Element protects it from particulate erosion. Replacement 9-16 Maintenance and Service Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 145 Also, do not get any cement onto the flame arrestor element. (i) Thoroughly mix cement and insert tip of squeeze bottle into cement port. Tilt bottle and squeeze while Rosemount Analytical Inc. A Division of Emerson Process Management Maintenance and Service 9-17...

  • Page 146: Sps 4000 Maintenance And Component Replacement

    Replacement parts referenced are available with manifold cover lock (6) and screw from Rosemount. Refer to Section 11, RE- (7). PLACEMENT PARTS, for part numbers and or- dering information. 9-18 Maintenance and Service Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 147 1 solenoid leads from con- with manifold cover lock (6) and screw nector J5, calibration gas 2 solenoid (7). leads from connector J4, and pressure switch leads from connector J2. Rosemount Analytical Inc. A Division of Emerson Process Management Maintenance and Service 9-19...

  • Page 148: Figure 9-13. Sps 4000 Manifold Assembly

    Calibration Gas 1 Solenoid Washer Stop Nut Ground Nut Terminal Base Terminal Strip Screw Terminal Cover Terminal Cover Gasket Screw Screw 37260013 Figure 9-13. SPS 4000 Manifold Assembly 9-20 Maintenance and Service Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 149 7. Tag and remove the leads from pres- over-tighten. Damage to the solenoid sure switch (12). may occur. 8. Place a 1-1/16 in. 6-point socket over pressure switch (12) and remove. Rosemount Analytical Inc. A Division of Emerson Process Management Maintenance and Service 9-21...

  • Page 150: Figure 9-14. Power Supply Board And Interface Board Connections

    CAL FAIL BLUE RELAY ORANGE OUTPUTS GREEN IN CAL VIOLET LOGIC I/O GRAY HANDSHAKE TO OXYMITTER 4000 26170004 Figure 9-14. Power Supply Board and Interface Board Connections 9-22 Maintenance and Service Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 151 2 scfh. Adjust the flow stem. The valve may release air at high with the knob on the bottom of the ref- pressures and cause injury. erence air flowmeter when necessary. Rosemount Analytical Inc. A Division of Emerson Process Management Maintenance and Service 9-23...
  • Page 152 (25). screws. 7. Remove flowmeter (16 or 17), with in- 13. Turn on the calibration gases at the stalled fittings, from flowmeter bracket cylinders. (25). 9-24 Maintenance and Service Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 153: Figure 9-15. Calibration Gas And Reference Air Components

    Conduit Fitting Elbow Fitting Tubing Reference Air Pressure Regulator Reference Air Flowmeter (Optional) Flowmeter Bracket (Optional) Calibration Gas Flowmeter Figure 9-15. Calibration Gas and Reference Air Components Rosemount Analytical Inc. A Division of Emerson Process Management Maintenance and Service 9-25...
  • Page 154 Response When the second calibration gas is turned off, note the number of seconds required for final the O value to settle out at the process value. 9-26 Maintenance and Service Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 155: Return Of Material

    4. Whether warranty or nonwarranty order and shipping instructions. service is requested. Rosemount Analytical Inc. A Division of Emerson Process Management Return of Material 10-1...
  • Page 156 Instruction Manual IB-106-340 Rev. 3.0 Oxymitter 4000 December 2003 10-2 Return of Material Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 157: Replacement Parts

    12' JIS Probe with Flame Arrestor and Ceramic Diffuser 9-3, 1 thru 6, 8, 9, 28 thru 31 3D39648G27 3D39649G27 18" DIN Probe with Flame Arrestor and Snubber Diffuser Rosemount Analytical Inc. A Division of Emerson Process Management Replacement Parts 11-1...
  • Page 158 3' DIN Probe Tube Assy. 9-3, 6 3D39644G13 6' DIN Probe Tube Assy. 9-3, 6 3D39644G14 9' DIN Probe Tube Assy. 9-3, 6 3D39644G15 12' DIN Probe Tube Assy. 11-2 Replacement Parts Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 159: Figure 11-1. Cell Replacement Kit

    11-1 4847B61G15 DIN 3' Cell Replacement Kit* 11-1 4847B61G16 DIN 6' Cell Replacement Kit* 11-1 4847B61G17 DIN 9' Cell Replacement Kit* 11-1 4847B61G18 DIN 12' Cell Replacement Kit* Rosemount Analytical Inc. A Division of Emerson Process Management Replacement Parts 11-3...
  • Page 160 3D39003G14 JIS 18" Abrasive Shield Assy. 3D39003G15 DIN 18" Abrasive Shield Assy. 3D39003G25 ANSI 15' Abrasive Shield Assy. 3D39003G28 ANSI 18' Abrasive Shield Assy. *Includes pad and wire. 11-4 Replacement Parts Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 161: Figure 11-2. Probe Disassembly Kit

    Cup Type Diffusion Assembly/Dust Seal, 40 microns 11-2 3535B42G02 Probe Disassembly Kit HEX KEYS PHILIPS SCREWDRIVER SPANNER WRENCH WRENCH ANTI-SEIZE COMPOUND TUBE INSERTION TUBE 37250001 Figure 11-2. Probe Disassembly Kit Rosemount Analytical Inc. A Division of Emerson Process Management Replacement Parts 11-5...

  • Page 162: Table 11-2. Replacement Parts For Electronics

    9-4, 35 6A00121G07 Cable Assembly, 200 ft. (61 m) 9-4, 36 3D39866G01 Termination Block, Standard, Remote Probe Head 9-4, 36 3D39866G02 Termination Block, Transient Protected, Remote Probe Head 11-6 Replacement Parts Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 163: Table 11-3. Replacement Parts For Sps 4000

    Calibration Gas Bottles — 0.4% and 8% O , balance nitrogen — 550 liters each* 1A99119G02 Two Flow Regulators (for calibration gas bottles) 1A99119G03 Bottle rack *Calibration gas bottles cannot be shipped via airfreight. Rosemount Analytical Inc. A Division of Emerson Process Management Replacement Parts 11-7...
  • Page 164 Instruction Manual IB-106-340 Rev. 3.0 Oxymitter 4000 December 2003 11-8 Replacement Parts Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 165: Optional Accessories

    For more information, call Rosemount Analytical at 1-800-433-6076. 26170024 Rosemount Analytical Inc. A Division of Emerson Process Management Optional Accessories 12-1...
  • Page 166 REMOTE relay outputs to indicate when a calibration is in progress or the Oxymitter 4000 is out of calibration. For more information, call Rosemount Analytical at 1-800-433-6076. 26170007 12-2 Optional Accessories Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 167 Specified by UOP. See Application Data Sheet ADS 106-300F.A01, Isolation Valving System. INTEGRAL PRESSURE BALANCING ASSEMBLY 37260042 Rosemount Analytical Inc. A Division of Emerson Process Management Optional Accessories 12-3...
  • Page 168 Instruction Manual IB-106-340 Rev. 3.0 Oxymitter 4000 December 2003 12-4 Optional Accessories Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 169: Index

    Membrane Keypad, 1-4, 2-1, 3-2, 4-3, 5-1, 6-1, 9-2 EEPROM, 8-16 Mounting, 1-14 Electronic Noise, 1-14, 8-2 Electronics, 1-2, 1-3, 1-14, 9-10, 9-11, 11-6 Electronics Temperature, 1-14 Electrostatic Discharge, 8-2 Nernst Equation, 1-1 Equipment Return, 10-1 Rosemount Analytical Inc. A Division of Emerson Process Management Index 13-1...
  • Page 170 3-1, 3-4, 4-1, 4-4, 7-2, 8-21, 8-22, 8-23, 8-24, 9-6, 9-18, 12-2 Ambient Temperature Range, 1-15 Zirconia Disc, 1-1 Cabling Distance, 1-15 Calibration Gas Flowmeter, 1-9, 1-10, 8-22, 8-23, 9-1, 9-23, 9-24, 9-25 13-2 Index Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 171 WARRANTY Rosemount warrants that the equipment manufactured and sold by it will, upon shipment, be free of defects in workmanship or material. Should any failure to conform to this warranty become ap- parent during a period of one year after the date of shipment, Rosemount shall, upon prompt written notice from the purchaser, correct such nonconformity by repair or replacement, F.O.B.
  • Page 172 IB-106-340 Rev. 3.0 Oxymitter 4000 December 2003 Oxymitter 4000 Part no. ____________ Serial no. ____________ Order no. ____________ Emerson Process Management Rosemount Analytical Inc. Fisher-Rosemount GmbH & Co. Process Analytic Division Industriestrasse 1 1201 N. Main St. 63594 Hasselroth Orrville, OH 44667-0901...

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