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0701-001 Tg1480-ID-SO
INSTRUCTION MANUAL
Recycle Conveyor
CV-G100
5588 Series
UIC MANUAL ID No. 50391945
Read this instruction manual carefully and keep it at hand.
• Before operating the machine, read these safety instructions
carefully and fully understand them.
• Always keep this instruction manual carefully at hand to refer it
anytime and anywhere.
Table of Contents
Related Manuals for Universal CV-G100
Summary of Contents for Universal CV-G100
- Page 1 INSTRUCTION MANUAL Recycle Conveyor CV-G100 5588 Series UIC MANUAL ID No. 50391945 Read this instruction manual carefully and keep it at hand. • Before operating the machine, read these safety instructions carefully and fully understand them. • Always keep this instruction manual carefully at hand to refer it anytime and anywhere.
- Page 2 INSTRUCTION MANUAL Recycle Conveyor CV-G100 5588 Series The instruction manual is compiled especially for the operations of recycle conveyor. Please read this manual carefully for correct operations and pay special attention to safety precautions. After reading through this manual, please use this manual as an occasional reference and keep it within reach.
- Page 3 Please pay attention to the latest information that will be provided or issued by our company. 2. The copyright of the instruction manual belongs to Universal Instruments Corporation. This manual shall not be copied, in whole or part, without written consent of the publisher.
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Page 4: Before Use
Before Use We are grateful to you for purchasing this recycle conveyor for our direct-drive modular mounter (chip mounter). This instruction manual describes the functions, handling, and operations of this recycle conveyor for those who have finished the basic training of the chip mounter. Before operating this recycle conveyor, please read this instruction manual carefully to fully understand the instructions and precautionary measures for safety purposes. -
Page 5: About The Instruction Manual
About the Instruction Manual First of all, please read the paragraphs in "Caution and Warning" and "Safety Precautions" (first part of this manual). Identifying Icons in Manual This icon shows an important precautionary or regulatory item. Notice This icon shows the descriptions for correct operations of the machine. Note This icon shows the items to be referred to. -
Page 6: Caution And Warning
Caution and Warning Limited Warranty UIC represents and warrants the following based on the specifications in the instruction manual as long as this recycle conveyor is used in accordance with the provided instruc- tions. (1) Coverage Should a recycle conveyor breakdown be due to any defect in our manufacturing, we will repair the recycle conveyor for free. -
Page 7: About Specification Change
In no event shall UIC be liable for any warranty other than the express one here and any implied warranties of merchantability or fitness for any particular purpose. In addition, UIC is not liable for any direct or indirect loss or damages whatsoever, whether based upon express or implied warranty. -
Page 8: Safety Precautions
Safety Precautions "Safety Precautions" describes the precautionary items that should be kept to prevent personal injury or property damage beforehand and use this recycle conveyor safely. Before using tthis recycle conveyor, please understand the contents of the follow- ing safety precautions. 1. - Page 9 Safety Precautions Identifying Alert Icons • : This symbol mark represents danger or prompts warning. : This symbol mark represents prohibited operations. : This symbol mark represents forced operations or instructions. 0701-001 Tg1480-ID-SO...
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Page 10: Common Precautionary Items
Safety Precautions Common Precautionary Items Basic Precautions Only trained persons should operate this recycle conveyor. Do not allow any untrained person to operate the recycle conveyor, mishandling of the recycle conveyor can cause injuries. Before operating this recycle conveyor, please read the instruction manual carefully for correct operations. -
Page 11: Notes On Machine Operation
Safety Precautions Notes on Machine Operation While the machine (5588 Series) is running, keep yourself or an object away from any moving mechanisms. When there is a problem with the machine (5588 Series), locate the cause and assess the condition. -
Page 12: Alert Indications In Instruction Manual
Safety Precautions Alert Indications in Instruction Manual The following summarizes the precautionary items and the location of alert indications in the instruction manual. CAUTION Alert Indications described as " " Alert Description Pages Pay attention to the moving mechanisms "3. Removal of the Otherwise, you may be trapped by the moving and cause Components"... -
Page 13: Warning Labels
Safety Precautions Warning Labels The following warning labels are affixed to this recycle conveyor. When a warning label is degraded, contact our service department for the replacement with a new one. Pay attention to the moving mechanisms. Otherwise, you may be trapped by the moving and cause injuries. 0701-001 Tg1480-ID-SO... -
Page 14: Table Of Contents
Contents Page Before Use ..................... About the Instruction Manual ..............Caution and Warning ................Limited Warranty ................About Specification Change ............. Safety Precautions 1. About Safety Precaution Labels ............. 2. Common Precautionary Items ............Basic Precautions ................Notes on Machine Operation ............Notes on Maintenance .............. - Page 15 Contents Page 6. Parts Location ................Layout of Electrical Components ..........7. Electrical Circuit Diagrams ............. Motor Circuit Diagram ..............8. Cord Connection Diagrams ............Wiring Diagram ................0701-001 Tg1480-ID-SO...
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Page 16: Scope
1. Scope 1. Scope 1.1 Recycle Conveyor This conveyor transfers the components to outside of the machine as it is without damaging them when the component to be placed is judged as placement failure because of recognition error in the chip mounter "5588 Series". - Page 17 1.2 specifications Table 1 0701-001 Tg1480-ID-SO...
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Page 18: Name And Function Of Each Section
1.3 Name and Function of Each Section 1.3 Name and Function of Each Section [1] [MANUAL] Switch ([Conveyor Manual] Switch) [4] Component Full Detection Sensor (-B924) [3] Conveyor Belt [2] Component Discharge Position Detection Sensor (-B917) Fig. 1 Rough View of Recycle Conveyor [1] [MANUAL] Switch ([Conveyor Manual] Switch) This [MANUAL] switch operates the recycle conveyor. -
Page 19: Installation Position
1.4 Installation Position 1.4 Installation Position Component Storage Box Recycle Conveyor 3 Recycle Conveyor 1 Recycle Conveyor 4 Recycle Conveyor 2 Component Storage Box Fig. 2 Recycle Conveyor Installation Position When the recycle conveyor is attached, the positions of the side cover of the electrical component housing section and the [EMERGENCY Note STOP] switch are changed. -
Page 20: Scope Of Actions
1.5 Scope of Actions 1.5 Scope of Actions (1) When a component recognition error, etc., occurs during automatic operation and the picked up component is unplaceable, the component discharge operation starts. (2) According to the component library data, the placement head is moved on the recycle conveyor, and it releases the picked up component. -
Page 21: Preparation Before Automatic Operation
2. Preparation before Automatic Operation 2. Preparation before Automatic Operation 2.1 Component Library Data Open the "Control Data" tab sheet in the "Component Library" edit window and set the "Rejected Component Discharge Position". Fig. 4 Rejected Component Discharge Position Select the "Rejected Component Discharge Position" from the following options. -
Page 22: Recycle Conveyor Performance Check
2.2 Recycle Conveyor Performance Check 2.2 Recycle Conveyor Performance Check Set the component library data. Procedure Refer to "2.1 Component Library Data" for component library setting. Reference Display the "COMPONENT RECOGNITION TEST" window. Fig. 4-1 "COMPONENT RECOGNITION TEST" Window Refer to "5.1 Component Recognition Test" in "Chapter 4 Menus for Maintenance"(the instruction manual (Vol.2) of the main machine) Reference for the detailed information on the "COMPONENT RECOGNITION... -
Page 23: Removal Of The Components
3. Removal of the Components 3. Removal of the Components Remove the components on the recycle conveyor before it is fully filled with the components. Press the [MANUAL] Switch. Procedure The recycle conveyor continues to be driven as long as the [MANUAL] switch is ON. -
Page 24: Device Offset
4. Device Offset 4. Device Offset The "Recycling Conveyor" item data boxes are added to the "Device Ofst" tab sheet in the "Device Offset" window. Fig. 5 As the machine is adjusted or set when delivered, do not change carelessly. Notice Recycling Conveyor Block #1, #2, #3, #4... -
Page 25: Location Of Sensors And Loads
5.Location of Sensors and Loads 5. Location of Sensors and Loads Layout of Sensors and Loads -S161(-H161) -B924R -M131 -B917R -B924T -B917T -A131 Symbol Name Symbol Name -B917T Discharge Position Detection (Emitting Light) Discharge Position Detection -B917R (Receiving Light ) -B924T Full Detection (Emitting Light) -M131... -
Page 26: Parts Location
6. Parts Location 6. Parts Location Layout of Electrical Components -K81,-K82,-K83 -F060 -K80 0701-001 Tg1480-ID-SO... -
Page 27: Electrical Circuit Diagrams
7. Electrical Circuit Diagrams 7. Electrical Circuit Diagrams Motor Circuit Diagram 0701-001A(M806WRE--1001) Tg1480-ID-SO... -
Page 28: Cord Connection Diagrams
8. Cord Connection Diagrams 8. Cord Connection Diagrams Wiring Diagram 0701-001B(M806JRE--1011) Tg1480-ID-SO... - Page 29 1st Edition lssued Jan., 2007 Copying Prohibited 0701-001 Tg1480-ID-SO...