Related Manuals for AERMEC ANL 021
Summary of Contents for AERMEC ANL 021
- Page 1 Installation and Maintenance Manual ANL / ANL-C CHILLERS EVAPORATOR LESS 021-202 • EXTERNAL UNITS • HIGH EFFICIENCY BARCODE 19.10 5523431_02 TRANSLATION FROM ORIGINAL...
- Page 2 Dear customer, Thank you for choosing an AERMEC product. It is the fruit of many years of experience and special design studies and has been made of the highest grade materials and with cutting edge technology. The quality level is being constantly monitored, so AERMEC products are synonymous with Safety, Quality and Reliability.
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Page 3: Table Of Contents
RECEPTION ............................9 LIFTING AND HANDLING ........................... 9 DIMENSIONS (mm) / POSITION OF HYDRAULIC CONNECTIONS ....... 11 ANL 021 ÷ 041 (VERSIONS °/P) ........................11 ANL 050 ÷ 090 (VERSIONS °/P) ........................12 ANL 102 ÷ 202 (VERSIONS °/P/A/N/Q) ......................13 ANL 021 ÷ 041 (VERSION A) ..........................14 ANL 050 ÷... -
Page 4: Declaration Of Conformity
Diese Konformitätserklärung wurde unter der ausschließlichen Verantwortung des Herstellers ausgestellt. Esta declaración de conformidad se ha otorgado bajo la responsabilidad exclusiva del fabricante. Firmato a nome e per conto di: AERMEC S.p.A. Signed for and on behalf of: AERMEC S.p.A. - Page 5 DECLARATION OF CONFORMITY AERMEC S.p.A. 37040 Bevilacqua (VR) Italy – Via Roma, 996 Tel. (+39) 0442 633111 – Fax (+39) 0442 93577 www.aermec.com DICHIARAZIONE DI CONFORMITÀ CE / EC DECLARATION OF CONFORMITY / DECLARATION DE CONFORMITE CE KONFORMITÄTSERKLÄRUNG EG / DECLARACIÓN DE CONFORMIDAD CE NAME 102÷202...
- Page 6 DECLARATION OF CONFORMITY AERMEC S.p.A. 37040 Bevilacqua (VR) Italy – Via Roma, 996 Tel. (+39) 0442 633111 – Fax (+39) 0442 93577 www.aermec.com DICHIARAZIONE DI INCORPORAZIONE CE EC DECLARATION OF INCORPORATION / DÉCLARATION D'INCORPORATION CE EINBAUERKLÄRUNG EG / DECLARACIÓN DE INCORPORACIÓN CE...
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Page 7: General Warnings
An accidental release of refrigerant may cause risk of suffocation currently in force. Assess the procedures Aermec requires and due to a lack of oxygen: install the machine in a well ventilated local fire prevention regulations to prevent inconsistencies in our... - Page 8 fluids that pertain to safety groups other than A1 toward open and Fans, motors and belt drives may be in motion: always wait for them secure spaces. to stop and take appropriate precautions to prevent their activation Keep all lubricants in properly marked containers do not keep before accessing them flammable liquids near the plant the machine and the pipes have very hot and very cold surfaces that...
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Page 9: Reception
- Check that the equipment supplied corresponds to the order and delivery note Etichetta Imballo Product identification The Aermec products can be identified by the packaging label bearing the identification data of the product and by the technical plate bearing the performance and technical data of your unit. Technical plate... - Page 10 ATTENTION: The use of anti-vibration supports MUST be combined with the installa- tion in the unit water piping of exible couplings. The anti-vibration supports must be xed to the unit BEFORE it is earthed. AERMEC is not responsible for the choice of capacity of the anti-vibration supports.
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Page 11: Dimensions (Mm) / Position Of Hydraulic Connections
DIMENSIONS (mm) / POSITION OF HYDRAULIC CONNECTIONS ANL 021 ÷ 041 (VERSIONS °/P) OUT 1”¼ OUT 1”¼ IN1”¼ IN 1”¼ 122,50 122,50 Ø 9 Mod. -
Page 12: Anl 050 ÷ 090 (Versions °/P)
ANL 050 ÷ 090 (VERSIONS °/P) 1124 OUT 1”¼ OUT 1”¼ IN1”¼ IN1”¼ 1118 Ø 11 Mod. -
Page 13: Anl 102 ÷ 202 (Versions °/P/A/N/Q)
ANL 102 ÷ 202 (VERSIONS °/P/A/N/Q) ø 1” ¼ 1750 1754 ø 1” ¼ 1590 Ø 9 Mod. VT15 28,5 M10... -
Page 14: Anl 021 ÷ 041 (Version A)
ANL 021 ÷ 041 (VERSION A) 1124 OUT 1”¼ OUT 1”¼ IN1”¼ IN1”¼ 1118 Ø 11 Mod. -
Page 15: Anl 050 ÷ 090 (Versions A/Q)
ANL 050 ÷ 090 (VERSIONS A/Q) 1165 IN1”¼ OUT 1”¼ Ø 34 48,5 1162 70 4,3 Ø 9 Mod. VT15 28,5 M10... -
Page 16: Anl 021 ÷ 041 (Version C)
ANL 021 ÷ 041 (VERSION C) LIQUID 021-026 15,88 ø 9,52 ø 031-041 15,88 ø 12,70 ø Ø 15.88 G ø GAS ø LIQUID Ø 12.70 L Power cable entry points 122,50 122,50 Ø 9 WARNING Mod. For the weight distribution refer to... -
Page 17: Anl 050 ÷ 090 (Version C)
ANL 050 ÷ 090 (VERSION C) 1124 Ø 22 G Ø 15,88 L 70,5 1118 130,5 Ø 11 WARNING Mod. For the weight distribution refer to versions °... -
Page 18: Anl 102 ÷ 202 (Version C)
ANL 102 ÷ 202 (VERSION C) Ø 28 G Ø 34 WARNING For the weight distribution refer to versions ° Ø 15.88 L 1590 Ø 9 Mod. VT15 28,5 M10... -
Page 19: Anl 050 ÷ 090 (Versions D/Da)
ANL 050 ÷ 090 (VERSIONS D/DA) 1165 OUT 1” IN1” IN1”¼ OUT 1”¼ Ø 34 48,5 1162 70 4,3 Ø 9 Mod. VT15 28,5... -
Page 20: Anl 102 ÷ 202 (Versions D/Da)
ANL 102 ÷ 202 (VERSIONS D/DA) 1800 1750 OUT 1” IN1” Ø 34 IN1”¼ DESUPERHEATER CONNECTIONS SYSTEM SIDE CONNECTIONS OUT 1”¼ 1590 Ø 9 Mod. VT15 28,5 M10... -
Page 21: Centre Of Gravity And Anti-Vibration Positions
CENTRE OF GRAVITY AND ANTI-VIBRATION POSITIONS Weight (kg) Centre of mass (mm) Percentage distribution of weights on supports (%) Size Model Version kit VT empty ° ° ° ° ° ° ° ° ° ° ° ° ° ° ° °... -
Page 22: Minimum Technical Spaces
MINIMUM TECHNICAL SPACES 021 ÷ 041 050 ÷ 090 102 ÷ 202 Minimum technical spaces 3000 3000 3000 1100 1100 1100 free field free field free field free field free field free field free field free field... -
Page 23: Hydraulic Connections
(or, that the evaporator in the air/water units recommended concentration. aermec.com or evaporator and condenser in the water water units or the intake and Do not fill up the hydraulic system by glycol near the suction of flow fittings have not been reversed). -
Page 24: Typical Hydraulic Circuits
TYPICAL HYDRAULIC CIRCUITS INTerNAL AND eXTerNAL HYDrAuLIC CIrCuIT ANL ° (STANDARD) Components recommended Unit COMPONENTS PROVIDED AS STANDARD Plate heat exchanger Differential pressure switch Water temperature probe Water filter Air vent valve HYDRAULIC COMPONENTS RECOMMENDED EXTERNAL TO UNIT (RESPONSIBILITY OF THE INSTALLER) Air vent valve Anti-vibration joints Cut-off valve... -
Page 25: Internal And External Hydraulic Circuit Anl P / N
INTerNAL AND eXTerNAL HYDrAuLIC CIrCuIT ANL P / N Components recommended Unit COMPONENTS PROVIDED AS STANDARD Plate heat exchanger Differential pressure switch Water temperature probe Pump Expansion tank Safety valve Water filter Air vent valve HYDRAULIC COMPONENTS RECOMMENDED EXTERNAL TO UNIT (RESPONSIBILITY OF THE INSTALLER) Expansion tank Air vent valve... -
Page 26: Internal And External Hydraulic Circuit Anl A / Q
INTerNAL AND eXTerNAL HYDrAuLIC CIrCuIT ANL A / Q Components recommended Units 021÷041 WARNING Heat exchanger flooded inside the storage tank Components recommended Units 050÷202 COMPONENTS PROVIDED AS STANDARD Plate heat exchanger Water temperature probe Flow switch (021÷041) Differential pressure switch (050÷202) Pump Expansion tank Water filter... -
Page 27: Electrical Connections
ELECTRICAL CONNECTIONS ELECTRICAL CONNECTIONS The units are completely wired at the factory and only require connection ATTENTION - All the electrical operations must be carried out by personnel in to the electric power supply mains, downstream from a unit switch, possession of the necessary qualifications by law, suitably trained and according to that envisioned by the Standards in force on this subject in informed on the risks related to these operations. -
Page 28: Electrical Data Unit Anl
eLeCTrICAL DATA uNIT Recommended cable cross section Control and Total input Power cables safeties Earth Size Vers. Power supply Compressors Fans connection Cables per Cross Total Cross Cross L.R.A. F.L.A. Phases phases section cables section section (n°) (n°) (n°) (n°) (n°) °... -
Page 29: Electric Power Connection To The Electrical Mains
ELECTRIC POWER CONNECTION TO THE ELECTRICAL MAINS ELECTRIC POWER CONNECTION TO THE ELECTRICAL MAINS • Open the external covering panels (if present) • For the functional connection of the unit, take the power supply • Make sure that the switch is at “OFF” before opening the electric cable to the electric control board inside the unit and connect it to control board for the connection of the unit to the power supply. - Page 30 EXAMPLE LAYOUT OF THE ELECTRICAL PANEL - VERSIONS ° / P - single phase power supply (230V/1/50Hz) ELECTRONIC CONTROLLER MODUCONTROL DCPX (accessory) MASTER SWITCH COMPRESSOR THERMOMAGNETIC SWITCH TERMINAL BOARD (*) AUXILIARY COMPRESSOR THERMOMAGNETIC CONTACTOR SWITCH (*) Near the clamps of the board there is an auxiliary control board (11 poles) connected to the electrical panel wiring.
- Page 31 EXAMPLE LAYOUT OF THE ELECTRICAL PANEL - VERSIONS ° / P - Three-phase power supply (400V/3N/50Hz) ELECTRONIC CONTROLLER MODUCONTROL DCPX (accessory) MASTER SWITCH COMPRESSOR THERMOMAGNETIC SWITCH TERMINAL BOARD (*) COMPRESSOR CONTACTOR AUXILIARY THERMOMAGNETIC SWITCH (*) Near the clamps of the board there is an auxiliary control board (11 poles) connected to the electrical panel wiring.
- Page 32 EXAMPLE LAYOUT OF THE ELECTRICAL PANEL - VERSION A - single phase power supply (230V/1/50Hz) ELECTRONIC CONTROLLER MODUCONTROL COMPRESSOR THERMOMAGNETIC SWITCH DCPX (accessory) AUXILIARY THERMOMAGNETIC SWITCH MASTER COMPRESSOR SWITCH COMPRESSOR CONTACTOR CONDENSER TERMINAL BOARD (*) (*) Near the clamps of the board there is an auxiliary control board (11 poles) connected to the electrical panel wiring.
- Page 33 EXAMPLE LAYOUT OF THE ELECTRICAL PANEL - VERSION A - Three-phase power supply (400V/3N/50Hz) ELECTRONIC CONTROLLER MODUCONTROL COMPRESSOR THERMOMAGNETIC SWITCH DCPX (accessory) AUXILIARY THERMOMAGNETIC SWITCH COMPRESSOR MASTER CONTACTOR SWITCH L1 L2 L3 N TERMINAL BOARD (*) (*) Near the clamps of the board there is an auxiliary control board (11 poles) connected to the electrical panel wiring.
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Page 34: Connecting The Auxiliary Control Board
CONNECTING THE AUXILIARY CONTROL BOARD Standard auxiliary connections Part connected to the system Removable part M7S-4 M7S-3 M7-6 M7-5 ATTENZIONE! auxiliary I morsetti 6 e 7 forniscono un'isolamento principale M1-8 control board Indicative rispetto all'alimentazione della macchina, M1S-8 position of (11 pole) tutti gli altri forniscono un'isolamento rinforzato. -
Page 35: Evaporator Less Option (C) Auxiliary Connections
Evaporator less option (C) auxiliary connections Part connected to the system Removable part M7S-4 M7S-3 M7-6 ATTENZIONE! M7-5 I morsetti 6 e 7 forniscono un'isolamento principale auxiliary M1-8 rispetto all'alimentazione della macchina, control board Indicative M1S-8 tutti gli altri forniscono un'isolamento rinforzato. position of (11 pole) M7S-8... -
Page 36: Commissioning - Warnings
COMMISSIONING - WARNINGS COMMISSIONING - WARNINGS Please note that, on request by the Aermec customer or the legitimate OPERATIONS TO BE PERFORMED WITH MACHINE ON owner of the machine, the units in this series can be started up by the AERMEC After-Sales Service in your area (valid only on ITALIAN territory). -
Page 37: Maintenance
MAINTENANCE MAINTENANCE ATTENTION to stop and take appropriate precautions to prevent their activation Any cleaning, inspection, control, routine and extraordinary mainte- before accessing them; nance must be performed by experienced, authorised personnel and Isolate the unit from the mains by means of the external isolator qualified to perform the above tasks. - Page 38 Always and only use original spare parts purchased directly from Aer- if these devices intervene, the refrigerant gas is released at high mec or from official dealers. Contact Aermec should it be necessary temperature and speed; to move the unit one year after its positioning on-site or it must be dismantled;...
- Page 39 ve the instruments and close the cooling circuit compartment. The high/low pressure switch, where present must be tested with the machine “closed”, reading the high pressure circuit pressure on the machine control panel. In case of machines with the cooling circuit compartment not closed by fra- mework, the high/low pressure switch must be tested by standing in front of the machine panel where the control panel is located, remaining distant and not exposed to the under pressure parts of the cooling circuit.
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Page 40: Maintenance - List Of The Recommended Periodic Interventions
MAINTENANCE - LIST OF THE RECOMMENDED PERIODIC INTERVENTIONS MAINTENANCE - LIST OF THE RECOMMENDED PERIODIC INTERVENTIONS RECOMMENDED PERIODIC MAINTENANCE INTERVENTIONS FREQUENCY DESCRIPTION functioning hours months months months months GENERAL INTERVENTIONS Check of any refrigerant leaks (this must be done respecting the deadlines recommend- •... - Page 41 MAINTENANCE - LIST OF THE RECOMMENDED PERIODIC INTERVENTIONS RECOMMENDED PERIODIC MAINTENANCE INTERVENTIONS TO UNITS WITH CENTRIFUGAL COMPRESSORS FREQUENCY DESCRIPTION 6 months 12 months other GENERAL CHECKS Check that the compressor is not damaged • Check that there are no excessive vibrations induced by other operating components •...
- Page 42 This marking indicates that this product should not be disposed with other household wastes throughout the EU. To prevent possible harm to the environment or human health from uncontrolled disposal of Waste Electrical and Electronic Equipment (WEEE), please return the device using appropriate collection systems, or contact the retailer where the product was purchased. Please contact your local authority for further details.
- Page 44 Via Roma, 996 37040 Bevilacqua (VR) - Italia Tel. + 39 0442 633111 Fax +39 0442 93577 [email protected] www.aermec.com Aermec reserves the right to make all modification deemed necessary for improving the product at any time with any modification of technical data.