Daikin 2MXM50A2V1B Installer's Reference Manual

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2MXM40A2V1B
2MXM50A2V1B
Installer reference guide
R32 Split series
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Summary of Contents for Daikin 2MXM50A2V1B

  • Page 1 Installer reference guide R32 Split series 2MXM40A2V1B 2MXM50A2V1B...
  • Page 2: Table Of Contents

    Table of contents Table of contents 1 About the documentation About this document ..............................1.1.1 Meaning of warnings and symbols ........................ 2 General safety precautions For the installer ................................2.1.1 General ................................2.1.2 Installation site ............................... 2.1.3 Refrigerant — in case of R410A or R32......................11 2.1.4 Electrical .................................
  • Page 3 Table of contents 9 Electrical installation About connecting the electrical wiring .......................... 47 9.1.1 Precautions when connecting the electrical wiring..................47 9.1.2 Guidelines when connecting the electrical wiring..................49 9.1.3 Specifications of standard wiring components....................50 To connect the electrical wiring to the outdoor unit..................... 50 10 Finishing the outdoor unit installation 10.1 To finish the outdoor unit installation..........................
  • Page 4: About The Documentation

    Daikin website or via your dealer. The original documentation is written in English. All other languages are translations. Technical engineering data ▪ A subset of the latest technical data is available on the regional Daikin website (publicly accessible). 2MXM40+50A Installer reference guide R32 Split series...
  • Page 5: Meaning Of Warnings And Symbols

    About the documentation ▪ The full set of latest technical data is available on the Daikin Business Portal (authentication required). 1.1.1 Meaning of warnings and symbols DANGER Indicates a situation that results in death or serious injury. DANGER: RISK OF ELECTROCUTION Indicates a situation that could result in electrocution.
  • Page 6 About the documentation Symbol Explanation Indicates a figure title or a reference to it. Example: " 1–3 Figure title" means "Figure 3 in chapter 1". Indicates a table title or a reference to it. Example: " 1–3 Table title" means "Table 3 in chapter 1". 2MXM40+50A Installer reference guide R32 Split series...
  • Page 7: General Safety Precautions

    Improper installation or attachment of equipment or accessories could result in electrical shock, short-circuit, leaks, fire or other damage to the equipment. ONLY use accessories, optional equipment and spare parts made or approved by Daikin. WARNING Make sure installation, testing and applied materials comply with applicable legislation (on top of the instructions described in the Daikin documentation).
  • Page 8: Installation Site

    WARNING Make sure installation, servicing, maintenance and repair comply with instructions from Daikin and with applicable legislation and are executed ONLY by authorised persons. 2MXM40+50A Installer reference guide R32 Split series 4P600463-4E –...
  • Page 9 General safety precautions WARNING If one or more rooms are connected to the unit using a duct system, make sure: ▪ there are no operating ignition sources (example: open flames, an operating gas appliance or an operating electric heater) in case the floor area is less than the minimum floor area A (m²).
  • Page 10 General safety precautions Contains fluorinated greenhouse gases GWP: xxx GWP × kg 1000 2 Determine which graph or table to use. ▪ For indoor units: Is the unit ceiling-mounted, wall-mounted or floor- standing? ▪ For outdoor units installed or stored indoors, this depends on the installation height: If the installation height is…...
  • Page 11: Refrigerant - In Case Of R410A Or R32

    General safety precautions 2.1.3 Refrigerant — in case of R410A or R32 If applicable. See the installation manual or installer reference guide of your application for more information. NOTICE Make sure refrigerant piping installation complies with applicable legislation. In Europe, EN378 is the applicable standard. NOTICE Make sure the field piping and connections are NOT subjected to stress.
  • Page 12: Electrical

    General safety precautions WARNING Make sure there is no oxygen in the system. Refrigerant may ONLY be charged after performing the leak test and the vacuum drying. Possible consequence: Self-combustion and explosion of the compressor because of oxygen going into the operating compressor. ▪...
  • Page 13 General safety precautions WARNING If NOT factory installed, a main switch or other means for disconnection, having a contact separation in all poles providing full disconnection under overvoltage category III condition, MUST be installed in the fixed wiring. WARNING ▪ ONLY use copper wires. ▪...
  • Page 14 General safety precautions Install power cables at least 1  meter away from televisions or radios to prevent interference. Depending on the radio waves, a distance of 1  meter may NOT be sufficient. WARNING ▪ After finishing the electrical work, confirm that each electrical component and terminal inside the electrical components box is connected securely.
  • Page 15: Specific Installer Safety Instructions

    Specific installer safety instructions 3 Specific installer safety instructions Always observe the following safety instructions and regulations. To handle the outdoor unit (see "4.2.2 To handle the outdoor unit" [  21]) CAUTION To avoid injury, do NOT touch the air inlet or aluminium fins of the unit. CAUTION ONLY handle the outdoor unit as follows: Unit installation (see...
  • Page 16 Specific installer safety instructions DANGER: RISK OF BURNING/SCALDING DANGER: RISK OF ELECTROCUTION Piping installation (see "7 Piping installation" [  32]) CAUTION Piping and joints of a split system shall be made with permanent joints when inside an occupied space except joints directly connecting the piping to the indoor units. CAUTION ▪...
  • Page 17 Specific installer safety instructions WARNING ▪ Only use R32 as refrigerant. Other substances may cause explosions and accidents. ▪ R32 contains fluorinated greenhouse gases. Its global warming potential (GWP) value is 675. Do NOT vent these gases into the atmosphere. ▪...
  • Page 18 Specific installer safety instructions WARNING ▪ Do NOT use locally purchased electrical parts inside the product. ▪ Do NOT branch the power supply for the drain pump, etc. from the terminal block. This could result in electrical shock or fire. WARNING Keep the interconnection wiring away from copper pipes without thermal insulation as such pipes will be very hot.
  • Page 19 Specific installer safety instructions DANGER: RISK OF BURNING/SCALDING WARNING ▪ Before carrying out any maintenance or repair activity, ALWAYS switch off the circuit breaker on the supply panel, remove the fuses or open the protection devices of the unit. ▪ Do NOT touch live parts for 10 minutes after the power supply is turned off because of high voltage risk.
  • Page 20 Specific installer safety instructions DANGER: RISK OF ELECTROCUTION ▪ When the unit is NOT operating, the LEDs on the PCB are turned OFF in order to save power. ▪ Even when the LEDs are OFF, the terminal block and the PCB may be powered. 2MXM40+50A Installer reference guide R32 Split series...
  • Page 21: About The Box

    About the box 4 About the box 4.1 Overview: About the box This chapter describes what you have to do after the boxes with the outdoor and indoor unit are delivered on-site. Keep the following in mind: ▪ At delivery, the unit MUST be checked for damage. Any damage MUST be reported immediately to the claims agent of the carrier.
  • Page 22: To Remove The Accessories From The Outdoor Unit

    About the box CAUTION ONLY handle the outdoor unit as follows: NOTICE ▪ Place the unit on a flat surface. ▪ Make sure the aluminium fins on the unit are straight before installation. If not, straighten them with a fin comb (field supply). 4.2.3 To remove the accessories from the outdoor unit 1 Lift the outdoor unit.
  • Page 23: About The Unit

    WARNING: MILDLY FLAMMABLE MATERIAL The refrigerant inside this unit is mildly flammable. INFORMATION For the operation limits see the latest technical data of the outdoor unit on the regional Daikin website (publicly accessible). 5.1 Identification 5.1.1 Identification label: Outdoor unit Location...
  • Page 24: Unit Installation

    Unit installation 6 Unit installation WARNING Installation shall be done by an installer, the choice of materials and installation shall comply with the applicable legislation. In Europe, EN378 is the applicable standard. In this chapter Preparing the installation site ..............................6.1.1 Installation site requirements of the outdoor unit ....................
  • Page 25: Installation Site Requirements Of The Outdoor Unit

    Unit installation WARNING The appliance shall be stored so as to prevent mechanical damage and in a well- ventilated room without continuously operating ignition sources (e.g. open flames, an operating gas appliance, or an operating electric heater). The room size shall be as specified in the General safety precaution.
  • Page 26 Unit installation Strong winds (≥18 km/h) blowing against the outdoor unit’s air outlet causes short circuit (suction of discharge air). This may result in: ▪ deterioration of the operational capacity; ▪ frequent frost acceleration in heating operation; ▪ disruption of operation due to decrease of low pressure or increase of high pressure;...
  • Page 27: Additional Installation Site Requirements Of The Outdoor Unit In Cold Climates

    Unit installation Example: Behind the building. If the outdoor unit is exposed to direct sea winds, install a windbreaker. ▪ Height of windbreaker≥1.5×height of outdoor unit ▪ Mind the service space requirements when installing the windbreaker. a Sea wind b Building c Outdoor unit d Windbreaker The outdoor unit is designed for outdoor installation only, and for ambient...
  • Page 28: Opening The Unit

    Unit installation d Air outlet It is recommended to provide at least 150  mm of free space below the unit (300 mm for heavy snowfall areas). Additionally, make sure the unit is positioned at least 100 mm above the maximum expected level of snow. If necessary, construct a pedestal.
  • Page 29: Precautions When Mounting The Outdoor Unit

    Unit installation Typical workflow Mounting the outdoor unit typically consists of the following stages: Providing the installation structure. Installing the outdoor unit. Providing drainage. Preventing the unit from falling over. Protecting the unit against snow and wind by installing a snow cover and baffle plates.
  • Page 30: To Install The Outdoor Unit

    Unit installation 6.3.4 To install the outdoor unit 4× M8/M10 6.3.5 To provide drainage ▪ Make sure that condensation water can be evacuated properly. ▪ Install the unit on a base to make sure that there is proper drainage in order to avoid ice accumulation.
  • Page 31: To Prevent The Outdoor Unit From Falling Over

    Unit installation a Drain port b Bottom frame c Drain plug d Hose (field supply) 6.3.6 To prevent the outdoor unit from falling over In case the unit is installed in places where strong wind can tilt the unit, take following measure: 1 Prepare 2 cables as indicated in the following illustration (field supply).
  • Page 32: Piping Installation

    Piping installation 7 Piping installation In this chapter Preparing refrigerant piping ..............................7.1.1 Refrigerant piping requirements ........................... 7.1.2 Refrigerant piping insulation..........................7.1.3 Refrigerant piping length and height difference ....................Connecting the refrigerant piping............................7.2.1 About connecting the refrigerant piping....................... 7.2.2 Precautions when connecting the refrigerant piping....................
  • Page 33: Refrigerant Piping Insulation

    Piping installation INFORMATION Usage of reducers might be required based on the indoor unit. See "7.2.6  Connections between outdoor and indoor unit using reducers"  [   37] for more information. Refrigerant piping material ▪ Piping material: Phosphoric acid deoxidised seamless copper. ▪...
  • Page 34: Connecting The Refrigerant Piping

    Piping installation Height difference Height difference indoor- outdoor-indoor indoor Outdoor unit installed ≤15 m ≤7.5 m higher than indoor unit Outdoor unit installed ≤7.5 m ≤15 m lower than at least 1 indoor unit 7.2 Connecting the refrigerant piping CAUTION ▪ No brazing or welding on site for units with R32 refrigerant charge during shipment.
  • Page 35 Piping installation DANGER: RISK OF BURNING/SCALDING NOTICE ▪ Do NOT use mineral oil on flared part. ▪ Do NOT reuse piping from previous installations. ▪ NEVER install a drier to this R32 unit to guarantee its lifetime. The drying material may dissolve and damage the system.
  • Page 36: Guidelines When Connecting The Refrigerant Piping

    Piping installation 7.2.3 Guidelines when connecting the refrigerant piping Take the following guidelines into account when connecting pipes: ▪ Coat the flare inner surface with ether oil or ester oil when connecting a flare nut. Tighten 3 or 4 turns by hand, before tightening firmly. ▪...
  • Page 37: Connections Between Outdoor And Indoor Unit Using Reducers

    Piping installation 4 Flare the pipe. Set exactly at the position as shown in the following figure. Flare tool for R32 Conventional flare tool (clutch type) Clutch type Wing nut type (Ridgid-type) (Imperial-type) 0~0.5 mm 1.0~1.5 mm 1.5~2.0 mm 5 Check that the flaring is properly made. a Flare’s inner surface MUST be flawless.
  • Page 38: Using The Stop Valve And Service Port

    Piping installation Connection example: ▪ Connecting a Ø9.5 mm pipe to a Ø12.7 mm gas pipe connection port a Outdoor unit connection port b Reducer type 1 c Reducer type 2 d Flare nut for Ø12.7 mm e Inter-unit piping Coat the threaded connection port of the outdoor unit where the flare nut comes in with refrigeration oil.
  • Page 39: To Connect The Refrigerant Piping To The Outdoor Unit

    Piping installation ▪ When it is expected that the operating pressure will be low (e.g. when cooling will be performed while the outside air temperature is low), sufficiently seal the flare nut in the stop valve on the gas line with silicon sealant to prevent freezing. Silicon sealant, make sure there is no gap.
  • Page 40: Checking The Refrigerant Piping

    Piping installation 1 Connect the liquid refrigerant connection from the indoor unit to the liquid stop valve of the outdoor unit. a Liquid stop valve b Gas stop valve c Service port 2 Connect the gas refrigerant connection from the indoor unit to the gas stop valve of the outdoor unit.
  • Page 41: To Check For Leaks

    Piping installation NOTICE Use a 2-stage vacuum pump with a non-return valve that can evacuate to a gauge pressure of −⁠ 1 00.7 kPa (−⁠ 1 .007 bar)(5 Torr absolute). Make sure the pump oil does not flow oppositely into the system while the pump is not working. NOTICE Use this vacuum pump for R32 exclusively.
  • Page 42 Piping installation a Low pressure gauge b Gauge manifold c High pressure gauge d Low-pressure valve (Lo) e High-pressure valve (Hi) f Charging hoses g Vacuum pump h Valve caps i Service port j Gas stop valve k Liquid stop valve NOTICE Connect the vacuum pump to both the service ports of the gas stop valves.
  • Page 43: Charging Refrigerant

    Charging refrigerant 8 Charging refrigerant In this chapter About charging refrigerant..............................About the refrigerant ................................Precautions when charging refrigerant ..........................To determine the additional refrigerant amount ........................To determine the complete recharge amount ........................To charge additional refrigerant ............................To fix the fluorinated greenhouse gases label ........................8.1 About charging refrigerant The outdoor unit is factory charged with refrigerant, but in some cases the following might be necessary:...
  • Page 44: About The Refrigerant

    Charging refrigerant Typical workflow – Completely recharging refrigerant typically consists of the following stages: 1 Determining how much refrigerant to charge. 2 Charging refrigerant. 3 Filling in the fluorinated greenhouse gases label, and fixing it to the inside of the outdoor unit. 8.2 About the refrigerant This product contains fluorinated greenhouse gases.
  • Page 45: Precautions When Charging Refrigerant

    Charging refrigerant 8.3 Precautions when charging refrigerant INFORMATION Also read the precautions and requirements in the following chapters: ▪ "2 General safety precautions" [  7] ▪ "7.1 Preparing refrigerant piping" [  32] 8.4 To determine the additional refrigerant amount If the total liquid piping Then…...
  • Page 46: To Fix The Fluorinated Greenhouse Gases Label

    Charging refrigerant 8.7 To fix the fluorinated greenhouse gases label 1 Fill in the label as follows: Contains fluorinated greenhouse gases RXXX GWP: XXX GWP × kg 1000 a If a multilingual fluorinated greenhouse gases label is delivered with the unit (see accessories), peel off the applicable language and stick it on top of a.
  • Page 47: Electrical Installation

    Electrical installation 9 Electrical installation In this chapter About connecting the electrical wiring ..........................9.1.1 Precautions when connecting the electrical wiring ....................9.1.2 Guidelines when connecting the electrical wiring ....................9.1.3 Specifications of standard wiring components ..................... To connect the electrical wiring to the outdoor unit ......................9.1 About connecting the electrical wiring Before connecting the electrical wiring Make sure the refrigerant piping is connected and checked.
  • Page 48 Electrical installation WARNING ▪ If the power supply has a missing or wrong N-phase, equipment might break down. ▪ Establish proper earthing. Do NOT earth the unit to a utility pipe, surge absorber, or telephone earth. Incomplete earthing may cause electrical shock. ▪...
  • Page 49: Guidelines When Connecting The Electrical Wiring

    Electrical installation a DB1 diode bridge b S90 thermistor lead wire c LED A d S40 thermal overload relay lead wire e S20 (white) room A electronic expansion valve coil f S21 (red) room B electronic expansion valve coil g S80 (white) 4-way valve lead wire connector h S70 fan motor lead wire i S99 heating lock j S91 (red) liquid thermistor lead wire...
  • Page 50: Specifications Of Standard Wiring Components

    Electrical installation Wire type Installation method Stranded conductor wire with round crimp-style terminal a Terminal b Screw c Flat washer Allowed NOT allowed Tightening torques Item Tightening torque (N•m) M4 (X1M) M4 (earth) ▪ The earth wire between the wire retainer and the terminal must be longer than the other wires.
  • Page 51 Electrical installation 2× 2 Strip insulation (20 mm) from the wires. a Strip wire end to this point b An excessive strip length may cause electrical shock or leakage 3 Connect the wires between the indoor and outdoor units so that the terminal numbers match.
  • Page 52: Finishing The Outdoor Unit Installation

    Finishing the outdoor unit installation 10 Finishing the outdoor unit installation 10.1 To finish the outdoor unit installation DANGER: RISK OF ELECTROCUTION ▪ Make sure that the system is earthed properly. ▪ Turn OFF the power supply before servicing. ▪ Install the switch box cover before turning ON the power supply.
  • Page 53: Configuration

    Configuration 11 Configuration In this chapter 11.1 About ECONO mode prohibition setting..........................11.1.1 To turn ON ECONO mode prohibition setting ....................... 11.2 About night quiet mode ................................. 11.2.1 To turn ON the night quiet mode .......................... 11.3 About heat mode lock ................................11.3.1 To turn ON heat mode lock............................
  • Page 54: About Night Quiet Mode

    Configuration 11.2 About night quiet mode The night quiet mode function makes the outdoor unit run more quietly at nighttime. This will reduce the cooling capacity of the unit. Explain Night quiet mode to the customer and confirm if customer wants to use this mode. 11.2.1 To turn ON the night quiet mode Prerequisite: The main power supply MUST be turned off.
  • Page 55: About Standby Electricity Saving Function

    Configuration Mode S99 connector Heat pump (cooling, heating) Connected Heating only Disconnected 4 Reinstall the top plate and the front plate. INFORMATION Forced operation is also available in heating mode. 11.4 About standby electricity saving function The standby electricity saving function: ▪...
  • Page 56: Commissioning

    12 Commissioning NOTICE General commissioning checklist. Next to the commissioning instructions in this chapter, a general commissioning checklist is also available on the Daikin Business Portal (authentication required). The general commissioning checklist is complementary to the instructions in this chapter and can be used as a guideline and reporting template during the commissioning and hand-over to the user.
  • Page 57: Checklist Before Commissioning

    Commissioning NOTICE Be sure to turn ON the power 6 hours before operation in order to have power running to the crankcase heater and to protect the compressor. During test operation, the outdoor unit and the indoor units will start up. Make sure that the preparations of all indoor units are finished (field piping, electrical wiring, air purge, ...).
  • Page 58: Trial Operation And Testing

    Commissioning 12.5 Trial operation and testing Before starting the test run, measure the voltage at the primary side of the safety breaker. The piping and wiring work match. The stop valves (gas and liquid) on the outdoor unit are fully open. Initialization of the Multi system can take several minutes depending on the number of indoor units and options used.
  • Page 59: Hand-Over To The User

    Hand-over to the user 13 Hand-over to the user Once the test run is finished and the unit operates properly, please make sure the following is clear for the user: ▪ Make sure that the user has the printed documentation and ask him/her to keep it for future reference.
  • Page 60: Maintenance And Service

    General maintenance/inspection checklist. Next to the maintenance instructions in this chapter, a general maintenance/inspection checklist is also available on the Daikin Business Portal (authentication required). The general maintenance/inspection checklist is complementary to the instructions in this chapter and can be used as a guideline and reporting template during maintenance.
  • Page 61: Checklist For Yearly Maintenance Of The Outdoor Unit

    Maintenance and service WARNING ▪ Before carrying out any maintenance or repair activity, ALWAYS switch off the circuit breaker on the supply panel, remove the fuses or open the protection devices of the unit. ▪ Do NOT touch live parts for 10 minutes after the power supply is turned off because of high voltage risk.
  • Page 62: Troubleshooting

    Troubleshooting 15 Troubleshooting 15.1 Overview: Troubleshooting This chapter describes what you have to do in case of problems. It contains information about solving problems based on symptoms. Before troubleshooting Carry out a thorough visual inspection of the unit and look for obvious defects such as loose connections or defective wiring.
  • Page 63: Symptom: The Unit Is Not Heating Or Cooling As Expected

    Troubleshooting 15.3.2 Symptom: The unit is NOT heating or cooling as expected Possible causes Corrective action Wrong connection of the electrical Connect the electrical wires correctly. wires. Gas leakage. Check for gas leakage. Marks on the wiring and piping do NOT Marks on the wiring and piping (room A, match.
  • Page 64 Troubleshooting DANGER: RISK OF ELECTROCUTION ▪ When the unit is NOT operating, the LEDs on the PCB are turned OFF in order to save power. ▪ Even when the LEDs are OFF, the terminal block and the PCB may be powered. 2MXM40+50A Installer reference guide R32 Split series...
  • Page 65: Disposal

    Disposal 16 Disposal NOTICE Do NOT try to dismantle the system yourself: dismantling of the system, treatment of the refrigerant, oil and other parts MUST comply with applicable legislation. Units MUST be treated at a specialised treatment facility for reuse, recycling and recovery. 16.1 Overview: Disposal Typical workflow Disposing of the system typically consists of the following stages:...
  • Page 66: To Start And Stop Forced Cooling

    Disposal a Gas stop valve b Closing direction c Hexagonal wrench d Valve cap e Liquid stop valve 16.3 To start and stop forced cooling There are 2 methods to perform forced cooling. ▪ Method 1. Using the indoor unit ON/OFF switch (if present on the indoor unit). ▪...
  • Page 67: Technical Data

    Technical data 17 Technical data ▪ A subset of the latest technical data is available on the regional Daikin website (publicly accessible). ▪ The full set of latest technical data is available on the Daikin Business Portal (authentication required). 17.1 Wiring diagram The wiring diagram is delivered with the unit, located inside of the outdoor unit (bottom side of the top plate).
  • Page 68 Technical data Symbol Meaning BZ, H*O Buzzer Capacitor AC*, CN*, E*, HA*, HE*, HL*, HN*, HR*, Connection, connector MR*_A, MR*_B, S*, U, V, W, X*A, K*R_*, NE D*, V*D Diode Diode bridge DIP switch Heater FU*, F*U, (for characteristics, refer to Fuse PCB inside your unit) Connector (frame ground)
  • Page 69: Piping Diagram: Outdoor Unit

    Technical data Symbol Meaning Q*DI, KLM Earth leak circuit breaker Overload protector Thermo switch Residual current device Resistor Thermistor Receiver Limit switch Float switch S*NG Refrigerant leak detector S*NPH Pressure sensor (high) S*NPL Pressure sensor (low) S*PH, HPS* Pressure switch (high) S*PL Pressure switch (low) Thermostat...
  • Page 70 Technical data ▪ Compressor: category II ▪ Other components: refer to PED article 4, paragraph 3 2MXM50 7.9CuT 6.4CuT (6.4CuT) 6.4CuT 7.9CuT 6.4CuT 6.4CuT 6.4CuT (6.4CuT) 4.8CuT 4.8CuT 9.5CuT 9.5CuT 9.5CuT (9.5CuT) 9.5CuT 9.5CuT 9.5CuT 9.5CuT (12.7CuT) 9.5CuT HPS1 9.5CuT A Room A k Field piping (liquid) B Room B...
  • Page 71: Glossary

    Optional equipment Equipment made or approved by Daikin that can be combined with the product according to the instructions in the accompanying documentation. Field supply Equipment NOT made by Daikin that can be combined with the product according to the instructions in the accompanying documentation.
  • Page 72 4P600463-4E 2021.12 Verantwortung für Energie und Umwelt...

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