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Emerson Bettis XTE3000 Maintenance Instruction

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Installation, Operation and Maintenance Manual
MDE 257 Rev. 1
February 2022
Bettis XTE3000
Advanced Maintenance Instructions
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Summary of Contents for Emerson Bettis XTE3000

  • Page 1 Installation, Operation and Maintenance Manual MDE 257 Rev. 1 February 2022 Bettis XTE3000 Advanced Maintenance Instructions...
  • Page 2 Revision Details Installation, Operation and Maintenance Manual February 2022 MDE 257 Rev. 1 Date Description Prepared Checked Approved February 2022 General update (Migration to new template) Revision Details...

  • Page 3: Table Of Contents

    Installation, Operation and Maintenance Manual Table of Contents February 2022 MDE 257 Rev. 1 Table of Contents Section 1: Introduction Introduction ......................1 Section 2: Reserved Passwords Reserved Passwords ....................2 Section 3: Restricted Menu Routines Torque Stop Zone ..................5 Speed Bypass ....................
  • Page 4 Table of Contents Installation, Operation and Maintenance Manual February 2022 MDE 257 Rev. 1 Section 4: Alarm "Configuration n°" Object List of XTE3000 ................16 Section 5: Alarm "Hardware n°" Alarm "Hardware n°" ....................32 Section 6: Terminal Board Types Terminal Board Adaptor (TBA) Card .............

  • Page 5: Section 1: Introduction

    Installation, Operation and Maintenance Manual Section 1: Introduction MDE 257 Rev. 1 February 2022 Section 1: Introduction This manual should be used in conjunction with the Installation, Operation and Maintenance Manual (IOM) of the XTE3000. This manual supplies an additional set of instructions for service and troubleshooting and describes the parameters available in the RESTRICTED MENU.

  • Page 6: Section 2: Reserved Passwords

    Section 2: Reserved Passwords Installation, Operation and Maintenance Manual February 2022 MDE 257 Rev. 1 Section 2: Reserved Passwords The VIEW and SETUP features available through the Local Operator Interface allows the user to set actuator characteristics according to the needs of the process and to view diagnostic messages and status.
  • Page 7 Upon having changed any parameter in the RESTRICTED menu, actuator power must be cycled in order for the changes to take effect. Contact Emerson Lifecycle Services to request access to the Level 1 and Level 2 passwords. The list below shows the available routines in the ACTUATOR SETUP menu: •...

  • Page 8: Section 3: Restricted Menu Routines

    Section 3: Restricted Menu Routines Installation, Operation and Maintenance Manual February 2022 MDE 257 Rev. 1 Section 3: Restricted Menu Routines Within the RESTRICTED menu, certain routines are grouped into RESTRICTED and RESERVED categories. To access the RESERVED routines, scroll through each of the RESTRICTED routines and when the menu displays EXIT OK, press the NO push button.

  • Page 9: Torque Stop Zone

    Installation, Operation and Maintenance Manual Section 3: Restricted Menu Routines MDE 257 Rev. 1 February 2022 Reserved Routines • SW type • Term. board • Additional var. • Reversal delay • Backlight • 4 - 20 mA config. • Current sensor •...

  • Page 10: Voltage Span

    Section 3: Restricted Menu Routines Installation, Operation and Maintenance Manual February 2022 MDE 257 Rev. 1 Voltage Span This function allows to recalibrate the sensor that measures the main voltage supply. The recalibration procedure is as follows: Using a multimeter, measure the value of the voltage supply on terminals L1/L2 of the terminal board.

  • Page 11: Positioner

    Installation, Operation and Maintenance Manual Section 3: Restricted Menu Routines MDE 257 Rev. 1 February 2022 Figure 1 Base Card of XTE3000 Equipped with a Bus Card Positioner This routine allows the user to enable or disable the positioner function. If the option ENABLED is set, the POSITIONER routine appears in the ACTUATOR SETUP menu and the relevant parameters (dead band, motion inhibit time, etc.) can be viewed and changed as described in the XTE3000 IOM.

  • Page 12: Card Ain/Aout

    Section 3: Restricted Menu Routines Installation, Operation and Maintenance Manual February 2022 MDE 257 Rev. 1 3.11 Card Ain/Aout This parameter has two options: PRESENT or ABSENT. Set PRESENT if the base card is equipped with the optional 4 - 20 mA input/output card ("Ain/Aout") that provides an analog 4 - 20 mA input and output to the actuator.

  • Page 13: Bus Protocol

    Installation, Operation and Maintenance Manual Section 3: Restricted Menu Routines MDE 257 Rev. 1 February 2022 3.14 Bus Protocol This parameter allows the user to select the communication protocol between the base card and fieldbus interface card. I20 and I24 are the two available options. Refer to the relevant XTE3000 bus protocol manual to correctly set this parameter.
  • Page 14 Section 3: Restricted Menu Routines Installation, Operation and Maintenance Manual February 2022 MDE 257 Rev. 1 With the option VIEW, additional data useful for maintenance can be viewed: • Battery Value: value in volt of the battery • Remote Command: status of the DIs => bit0: not used, bit1: ESD, bit2: Open, bit3: Close, bit4: Stop, bit5: Man, bit6: Int_CL, bit7: Int_OP •...

  • Page 15: Reversal Delay

    Installation, Operation and Maintenance Manual Section 3: Restricted Menu Routines MDE 257 Rev. 1 February 2022 • Port 4 an0: not used • Port 4 an1: not used • Port 4 an2: not used • Port 4 an3: main voltage in bits •...

  • Page 16: 4 - 20 Ma Config

    Section 3: Restricted Menu Routines Installation, Operation and Maintenance Manual February 2022 MDE 257 Rev. 1 3.16.6 4 - 20 mA Config This routine is used to calibrate the 4 - 20 mA input and outputs. This is normally done in-house. Should it be necessary to recalibrate the 4 - 20 mA input and output, this needs to be conducted in two steps.

  • Page 17: Torque Sensor

    Installation, Operation and Maintenance Manual Section 3: Restricted Menu Routines MDE 257 Rev. 1 February 2022 3.16.8 Torque Sensor This routine is used in-house to set torque sensor parameters. Do not enter into this routine; if this occurs, press NO when the message TORQUE SENSOR CHANGE? is displayed. 3.16.9 Speed Band The standard value is 10.

  • Page 18: New Fw

    Section 3: Restricted Menu Routines Installation, Operation and Maintenance Manual February 2022 MDE 257 Rev. 1 3.16.17 New FW This parameter is normally set to "DISABLED." Use the option ENABLED only if the base card firmware must be updated. Set the back to DISABLED after upgrading the firmware. Refer to the appropriate instructions relevant to firmware upgrades.

  • Page 19: Section 4: Alarm "Configuration N

    Installation, Operation and Maintenance Manual Section 4: Alarm "Configuration n°" MDE 257 Rev. 1 February 2022 Section 4: Alarm "Configuration n°" If the checksum of the EEPROM memory containing the data of XTE3000 settings is wrong, exit the alarm "CONFIGURATION n°" (refer to the XTE3000 IOM). Every configuration parameter is called "OBJECT or OBJ"...

  • Page 20: Object List Of Xte3000

    Section 4: Alarm "Configuration n°" Installation, Operation and Maintenance Manual February 2022 MDE 257 Rev. 1 Object List of XTE3000 NOTICE The functions related to EFS and F01 are not applicable to XTE3000. Table 1. Stroke Limits and Torque Setup Actuator Setup Obj n°...
  • Page 21 Installation, Operation and Maintenance Manual Section 4: Alarm "Configuration n°" MDE 257 Rev. 1 February 2022 Table 3. EFS / PST Actuator Setup Obj n° Value Function Description On/Off selector to perform safe action if main EFS action in case of voltage failure voltage of actuator fails.
  • Page 22 Section 4: Alarm "Configuration n°" Installation, Operation and Maintenance Manual February 2022 MDE 257 Rev. 1 Table 6. AS1 Relay Actuator Setup Obj n° Value Function Description Open limit, close limit, position >=%, position <=%, closing, opening, running, blinker, mid-travel, local selected, remote selected, local stop on, ESD/PST-efs, manual operation (handwheel), motor over temperature alarm, over torque Open limit AS1_condition...
  • Page 23 Installation, Operation and Maintenance Manual Section 4: Alarm "Configuration n°" MDE 257 Rev. 1 February 2022 Table 9. AS4 Relay Actuator Setup Obj n° Value Function Description Open limit, close limit, position >=%, position <=%, closing, opening, running, blinker, mid-travel, local selected, remote selected, local stop on, ESD/PST-efs, manual operation (handwheel), motor over temperature alarm, over torque Close limit AS4 condition...
  • Page 24 Section 4: Alarm "Configuration n°" Installation, Operation and Maintenance Manual February 2022 MDE 257 Rev. 1 Table 12. AS7 Relay Actuator Setup Obj n° Value Function Description Open limit, close limit, position >=%, position <=%, closing, opening, running, blinker, mid-travel, local selected, remote selected, local stop on, ESD/PST-efs, manual operation (handwheel), motor over temperature alarm, over torque 1202...
  • Page 25 Installation, Operation and Maintenance Manual Section 4: Alarm "Configuration n°" MDE 257 Rev. 1 February 2022 Table 15. AS10 Relay Actuator Setup Obj n° Value Function Description Open limit, close limit, position >=%, position <=%, closing, opening, running, blinker, mid-travel, local selected, remote selected, local stop on, ESD/PST-efs, manual operation (handwheel), motor over temperature alarm, over torque 1205...
  • Page 26 Section 4: Alarm "Configuration n°" Installation, Operation and Maintenance Manual February 2022 MDE 257 Rev. 1 Table 18. Miscellaneous Actuator Setup Obj n° Value Function Description Standard Torque mode Standard, 3 points Absent Alkaline battery Present, absent 1.01.01 Present date Present date, dd.mm.yy 0.00.00 Present time...
  • Page 27 Installation, Operation and Maintenance Manual Section 4: Alarm "Configuration n°" MDE 257 Rev. 1 February 2022 Table 23. Bus Control Actuator Setup Obj n° Value Function Description Status of termination channel 1 Off, On Status of termination channel 2 Off, On Auto Mode Channel_1, channel_2, auto...
  • Page 28 Section 4: Alarm "Configuration n°" Installation, Operation and Maintenance Manual February 2022 MDE 257 Rev. 1 Actuator Setup Obj n° Value Function Description Open limit, close limit, position >=%, position <=%, closing, opening, running, blinker, mid-travel, local selected, remote selected, local stop on, ESD/PST-efs, manual operation (handwheel), motor over temperature Open alarm, over torque alarm, over torque alarm in OP, over...
  • Page 29 Installation, Operation and Maintenance Manual Section 4: Alarm "Configuration n°" MDE 257 Rev. 1 February 2022 Table 25. Reserved Actuator Setup Obj n° Value Function Description Icon SW type XTE, F01 I24 V4 Terminal board type I24 V4, 5 relays, 8/9 relays, 12 relays, I24 Gold PR Mask Additional variables Mask, view...
  • Page 30 Section 4: Alarm "Configuration n°" Installation, Operation and Maintenance Manual February 2022 MDE 257 Rev. 1 Table 26. Serial Number Nameplate Obj n° Value Function Description 031234E01003 Serial number Max. 12 characters Table 27. Actuator Size Nameplate Obj n° Value Function Description XTE-010-40-90...
  • Page 31 Installation, Operation and Maintenance Manual Section 4: Alarm "Configuration n°" MDE 257 Rev. 1 February 2022 Table 34. Power Supply Nameplate Obj n° Value Function Description AC3ph Power type AC3ph, AC1ph, DC Supply voltage value Nominal voltage supply value 50 Hz Supply voltage frequency 50 Hz, 60 Hz Table 35.
  • Page 32 Section 4: Alarm "Configuration n°" Installation, Operation and Maintenance Manual February 2022 MDE 257 Rev. 1 Table 38. Torque Sensor Nameplate Obj n° Value Function Description Value of potentiometer at 100% of opening torque, in F01. F01tor op 100% Not used for XTE3000 Value of potentiometer at 50% of opening torque, in F01.
  • Page 33 Installation, Operation and Maintenance Manual Section 4: Alarm "Configuration n°" MDE 257 Rev. 1 February 2022 Operation Log Table 40. General Log Maintenance Obj n° Value Function Description Opening time S, Read-only Closing time S, Read-only 1200 Contactor cycles Resolution 100, Read-only 1020 Motor run time Hours, Read-only...
  • Page 34 Section 4: Alarm "Configuration n°" Installation, Operation and Maintenance Manual February 2022 MDE 257 Rev. 1 Table 42. Torque Profile Maintenance Obj n° Value Function Description Breakout in opening Read-only Peak run in opening Read-only Ending in opening Read-only 1.01.00 Op.
  • Page 35 Installation, Operation and Maintenance Manual Section 4: Alarm "Configuration n°" MDE 257 Rev. 1 February 2022 Table 45. Maintenance Date Maintenance Obj n° Value Function Description 19.04.04 Last date dd.mm.yy 0,043506944 Next date dd.mm.yy 17.014.04 Start-up date dd.mm.yy Date of the last "clear recent log" that is: 1.01.02 Recent log date start date of the recent log registers...

  • Page 36: Section 5: Alarm "Hardware N

    Section 5: Alarm "Hardware n°" Installation, Operation and Maintenance Manual February 2022 MDE 257 Rev. 1 Section 5: Alarm "Hardware n°" If the diagnostic program of the XTE3000 detects a malfunction in any of the hardware modules, a HARDWARE n° alarm is generated (refer to the XTE3000 IOM; Diagnostic Messages). The number "n°"...
  • Page 37 Installation, Operation and Maintenance Manual Section 5: Alarm "Hardware n°" MDE 257 Rev. 1 February 2022 Hardware 8 • No communication between the bus card and base card. Turn off the power and check that the base card is equipped with the correct bus interface card.

  • Page 38: Section 6: Terminal Board Types

    Section 6: Terminal Board Types Installation, Operation and Maintenance Manual February 2022 MDE 257 Rev. 1 Section 6: Terminal Board Types The features of the XTE3000 terminal board are described in the the XTE3000 IOM. If the XTE3000 has a 4 - 20 mA analog input and output, the optional card "Ain/Aout" is plugged onto the base card in place of the "TERMINAL BOARD ADAPTOR"...

  • Page 39: Terminal Board Adaptor (Tba) Card

    Installation, Operation and Maintenance Manual Section 6: Terminal Board Types MDE 257 Rev. 1 February 2022 Terminal Board Adaptor (TBA) Card This is an optional module of the XTE3000 base card. The "TERMINAL BOARD ADAPTOR" card is present as standard. The 5 dip-switches on the "TERMINAL BOARD ADAPTOR"...

  • Page 40: Section 7: Configuration Via Dcmlink

    Section 7: Configuration via DCMlink Installation, Operation and Maintenance Manual February 2022 MDE 257 Rev. 1 Section 7: Configuration via DCMlink XTE3000 configuration and firmware upgrades can be performed via a wired connection to RS232 service serial port or via Bluetooth wireless connection.

  • Page 41: Test Point And Connector Base Card

    Installation, Operation and Maintenance Manual Section 8: Connector Base Card MDE 257 Rev. 1 February 2022 Section 8: Test Point and Connector Base Card Figure 9 Speed sensor Motor Terminal temperature Board Local controls Power Card Position encoder Connector Base Card...
  • Page 42 Section 8: Connector Base Card Installation, Operation and Maintenance Manual February 2022 MDE 257 Rev. 1 Figure 10 Test Points: • TP1: 0 Vm • TP2: 3.3 Vh8 • TP3: 13 Vm • TP4: 12 Vm (in case of power supply by DC/DC converter) •...
  • Page 43 Installation, Operation and Maintenance Manual Section 8: Connector Base Card MDE 257 Rev. 1 February 2022 The connector is composed of two pieces: header and crimp housing. The header is welded to the printed circuit board and the crimp housing is connected to wires. The mechanical block (see Figure 11) part of the crimp housing can complicate the disconnection of the crimp housing from the header, which if done without due care can potentially result in damage to the connector and/or wires.

  • Page 44: Firmware Of De9425 Hw Rev ≥ 00B

    Section 9: Firmware of DE9425 HW Installation, Operation and Maintenance Manual February 2022 MDE 257 Rev. 1 Section 9: Firmware of DE9425 HW REV ≥ 00B BASE card DE 5703 HW REV ≥ 04 works only with: • FW H8S REV ≥ 9.00 •...
  • Page 45 Installation, Operation and Maintenance Manual Notes February 2022 MDE 257 Rev. 1 This page is intentionally left blank...
  • Page 46 P. R. China Székesfehérvár 8000 T +86 22 8212 3300 Hungary The Emerson logo is a trademark and service mark of Emerson Electric Co. T +36 22 53 09 50 Bettis is a mark of one of the Emerson family of companies.

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