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ABB TZIDC Manual

Digital positioner
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A B B M E A S U RE M E N T & A N AL YT I C S | D A T A SH E E T
TZIDC
Digital positioner
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Summary of Contents for ABB TZIDC

  • Page 1 — A B B M E A S U RE M E N T & A N AL YT I C S | D A T A SH E E T TZIDC Digital positioner...
  • Page 2 TZIDC DIGITAL POSITIONER | DS/TZIDC-EN REV. G — For highly accurate and reliable positioning of valves in all sectors — Easy Set-up • Automatic adjustment function • Straightforward initialization — Wide temperature range • −40 to 85 °C (−40 to 185 °F) —...

  • Page 3: Brief Description

    TZIDC DIGITAL POSITIONER | DS/TZIDC-EN REV. G — Brief description The TZIDC is an electronically configurable positioner with communication capabilities designed for mounting on The positioner has a built-in operating panel providing a 2- pneumatic linear or rotary actuators. It features a small and...

  • Page 4: Schematic Diagram

    TZIDC DIGITAL POSITIONER | DS/TZIDC-EN REV. G — … Brief description Schematic diagram Basic device Optional upgrades 1 LCI plug 8 Position sensor 2 Setpoint signal 4 to 20 mA 9 Plug-in module for analog feedback (4 to 20 mA)

  • Page 5: Mounting Versions

    TZIDC DIGITAL POSITIONER | DS/TZIDC-EN REV. G — Mounting versions Integral mounting to control valves Standardized mounting on pneumatic linear actuators The positioner featuring standard pneumatic action is available as an option for integral mounting. Lateral attachment is in accordance with DIN / IEC 534 The required holes are found at the back of the device.

  • Page 6: External Position Sensors

    TZIDC DIGITAL POSITIONER | DS/TZIDC-EN REV. G — … Mounting versions External position sensors Note To connect the TZIDC Remote Sensor, a cable with the following specifications needs to be used: • 3-wire, cross-section 0.5 to 1.0 mm • shielded, with at least 85 % coverage •...

  • Page 7: Device Parameters

    TZIDC DIGITAL POSITIONER | DS/TZIDC-EN REV. G — Device parameters General Shut-off function Microprocessor-based position control in the positioner optimizes control. The positioner features high-precision This parameter can be set separately for each end position. control functions and high operational reliability. Due to their...

  • Page 8: Diagnosis Parameters

    Counter limits up-scaled (adjustable in diagnosis) While automatic commissioning is in progress, the current Figure 7: Open TZIDC with a view of the operating panel state is continuously indicated on the integrated LCD display. During operation, the LCD shows the most important process variables: •...
  • Page 9 TZIDC DIGITAL POSITIONER | DS/TZIDC-EN REV. G ‘One-button’ commissioning Commissioning the positioner is especially easy. Standard Auto Adjust is triggered by pressing a single operating button. Detailed configuration knowledge is not necessary in order to start the device. Depending on the selected actuator type (linear or rotary...
  • Page 10 Ex approval requirements and the Ex connection data of our device. The DTM (Device Type Manager) for the positioner TZIDC is based on FDT / DTM technology (FDT 1.2 / 1.2.1) and can either be integrated into a control system or loaded on a PC with FDT framework.

  • Page 11: Specification

    TZIDC DIGITAL POSITIONER | DS/TZIDC-EN REV. G — Specification Actuator travel Rotation angle Meas. range 270° / 360°* Operating range for linear min. 25°, max. 45° actuators Operating range for rotary min. 25°, max. <270°, see Figure 11 actuators min. 25°, max. 350°*, see Figure 12 Actuator travel limit Min.

  • Page 12: Pneumatic Connections

    Control program for operation and parameterization on Marine version: a PC 1.6 to 5.5 bar (23 to 80 psi) DAT200 Asset Vision Basic with DTM for TZIDC / TZIDC-200 Air consumption*** < 0.03 kg/h / 0.015 scfm on CD-ROM. Free of oil, water and dust in accordance with DIN / ISO 8573-1, pollution and oil content according to Class 3 (except for natural gas •...

  • Page 13: Transmission Data And Contributing Factors

    TZIDC DIGITAL POSITIONER | DS/TZIDC-EN REV. G Transmission data and contributing factors Housing Output Y1 Material / IP rating Increasing set point 0 to 100 % Aluminum with ≤ 0.1% copper signal Increasing pressure at output IP rating IP 65 / NEMA 4X (NEMA 4X does...

  • Page 14: Environmental Conditions

    TZIDC with supply current 94 % 1.76 * 10-4 651 FIT 40 FIT Increased temperature range only with TZIDC Remote Sensor. 0 mA Relative humidity For details refer to the Management Summary in the SIL During operation with housing closed 95 % (annual average), Safety Instructions 37/18-79XA.

  • Page 15: Electromagnetic Compatibility

    TZIDC DIGITAL POSITIONER | DS/TZIDC-EN REV. G Electromagnetic compatibility Requirement Component Standard Test level Assessment criteria reference Required Complied ESD contact discharge Chassis DIN EN 61000-4-2 ±4 kV ESD air discharge Chassis DIN EN 61000-4-2 ±8 kV Burst 5 kHz...
  • Page 16 (Option module) Note 1 / 2 / 3 TZIDC remote sensor The TZIDC can be fitted either with proximity switches or (Only for options TZIDC Remote Sensor or TZIDC for remote microswitches as mechanical digital feedback. It is not position sensor) possible to combine both variants.

  • Page 17: Tzidc Remote Sensor Electrical Connection

    51 / 52 / 53 (optional) Digital output DO Output configurable as alarm output by software. Note The TZIDC Remote Sensor can be fitted either with proximity Binary output DO switches or microswitches as mechanical digital feedback. It Terminals +83 / −84 is not possible to combine both variants.
  • Page 18 TZIDC DIGITAL POSITIONER | DS/TZIDC-EN REV. G — … Specification … Electrical data for inputs and outputs Plug-in module for analog feedback AO* Mechanical digital feedback Without any signal from the positioner (e.g. ‘no power’ or Two proximity switches or microswitches for independent ‘initializing’) the module sets the output to >...

  • Page 19: Basic Device

    TZIDC DIGITAL POSITIONER | DS/TZIDC-EN REV. G Wire cross-sectional areas Basic device Option modules Electrical connections Cross section 4 to 20 mA input Screw terminals max. 2.5 mm (AWG14) Rigid / flexible wires 0.14 to 1.5 mm (AWG26 to AWG17) Options Screw terminals max.
  • Page 20 TZIDC DIGITAL POSITIONER | DS/TZIDC-EN REV. G — Dimensions All dimensions in mm (in) Figure 15: Top view 1 Tap hole M8 (10 mm [0.39 in] deep) 3 Threaded hole M5 × 0.5 (air outputs for direct mount) 2 Tap hole M6 (8 mm deep [0.31 in])
  • Page 21 TZIDC DIGITAL POSITIONER | DS/TZIDC-EN REV. G 1 Pneumatic connections, NPT ¼ in-18 or G ¼ Figure 17: Side view (from left to right) Dimensions A and B depend on the rotary actuator Figure 19: Mounting on rotary actuators in accordance with VDI / VDE 3845...
  • Page 22 TZIDC DIGITAL POSITIONER | DS/TZIDC-EN REV. G — … Dimensions … Electrical data for inputs and outputs All dimensions in mm (in) Figure 20: Positioner DS_TZIDC_EN_G with mounted pressure gauge block and filter regulator...

  • Page 23: Use In Potentially Explosive Atmospheres

    All electric equipment has to be suited for the respective intended use. Approvals and certifications Figure 21: Ex marking (example, Atex / IECEx) The digital positioner TZIDC has a variety of different explosion protection approvals. The scope of these approvals extends over the entire EU, Switzerland, and special countries.

  • Page 24: Notes For Operation

    The electric circuits of the positioner must be put into operation in all zones by persons qualified in The TZIDC is approved for proper and intended use only. In accordance with TRBS 1203. The details on the type case of non-compliance, the warranty and manufacturer’s label are mandatory for doing this.

  • Page 25: Maintenance & Repair

    TZIDC DIGITAL POSITIONER | DS/TZIDC-EN REV. G Maintenance, repair Definition of terms according to IEC 60079-17: • Maintenance and exchange work may be conducted by Maintenance qualified specialists only, i.e., qualified personnel in Defines a combination of actions performed to maintain or accordance with TRBS 1203 or similar.
  • Page 26 TZIDC DIGITAL POSITIONER | DS/TZIDC-EN REV. G — … Use in potentially explosive atmospheres Preconditions for safe operation of the positioner When using in hazardous areas, observe the following points: • Observe the specification and special conditions applicable for the device in accordance with the relevant valid certificate.

  • Page 27: Temperature Data

    (+51 / -52) = 250 mW ventilated buildings. (+41 / -42) • For TZIDC, the gas supplied must be kept sufficiently free Plug-in module for = 30 V = 6.6 nF of air and oxygen to prevent an ignitable atmosphere...
  • Page 28 (+41 / -42) Plug-in module for U = 10 to 30 V DC In the case of TZIDC, the following shall apply for safe use in analog feedback I = 4 to 20 mA, max. 21.5 mA the Ex ‘ec IIC’ type of protection: (+31 / -32) •...
  • Page 29 • For TZIDC, the gas supplied must be kept sufficiently free (Pepperl & Fuchs SJ2-SN) of air and oxygen to prevent an ignitable atmosphere (Limit1: +51 / −52), from forming. The exhaust gas must always be (Limit2: +41 / -42) discharged outside.
  • Page 30 Local communication Only for connection to a programming device Marking Ex nA IIC T6 resp. T4...T1 Gc interface (LCI) using an ABB LCI adapter (Um ≤ 30 V DC) Type Examination Test IECEx TUN 04.0015X outside the hazardous area. Certificate Type IP rating ‘n’...

  • Page 31: Commissioning, Installation

    TZIDC DIGITAL POSITIONER | DS/TZIDC-EN REV. G cFMus Ex marking Commissioning, installation The ABB positioner has to be mounted in a major system. TZIDC without mechanical position indication Depending on the degrees of IP-protection, an interval for Model number: V18345-10b2c2de0f or V18345-30b2c2de0f cleaning the equipment (dust settlement) has to be defined.
  • Page 32 The ‘Local communication interface (LCI)’ may only be place. used outside of the explosion hazardous area with • The TZIDC is only to be operated in a fully mounted ≤ 30 V DC. and intact enclosure. • Measures of lightning protection have to be provided by •...

  • Page 33: Fault Elimination

    TZIDC DIGITAL POSITIONER | DS/TZIDC-EN REV. G Maintenance, repair Maintenance: defines a combination of any actions carried • Maintenance or replacement works are to be carried out out to retain an item in, or restore it to, conditions in which it by qualified personnel only, i.e.
  • Page 34 TZIDC DIGITAL POSITIONER | DS/TZIDC-EN REV. G — … Use in potentially explosive atmospheres … cFMus Warning markings • ‘‘TO PREVENT IGNITION OF FLAMMABLE GASES OR VAPORS, DO NOT REMOVE COVER WHILE CIRCUITS ARE LIVE’’ “POUR ÉVITER L'INFLAMMATION DE GAZ OU DE VAPEURS INFLAMMABLES, NE PAS RETIRER LE COUVERCLE LORSQUE LES CIRCUITS SONT SOUS TENSION.”...
  • Page 35 TZIDC DIGITAL POSITIONER | DS/TZIDC-EN REV. G FM installation drawing No. 901265 Page 1 of 5...
  • Page 36 TZIDC DIGITAL POSITIONER | DS/TZIDC-EN REV. G — … Use in potentially explosive atmospheres … cFMus Page 2 of 5...
  • Page 37 TZIDC DIGITAL POSITIONER | DS/TZIDC-EN REV. G Page 3 of 5...
  • Page 38 TZIDC DIGITAL POSITIONER | DS/TZIDC-EN REV. G — … Use in potentially explosive atmospheres … cFMus Page 4 of 5...
  • Page 39 TZIDC DIGITAL POSITIONER | DS/TZIDC-EN REV. G Page 5 of 5...
  • Page 40 • Equipment Category 3: Use in Zone 2 Local communication Only for connection to a programming device interface (LCI) using an ABB LCI adapter (Um ≤ 30 V DC) Temperature Data outside the hazardous area. Temperature class Ambient temperature Ta −40 to +85 °C...

  • Page 41: Ordering Information

    Main ordering information TZIDC Base model V18345 TZIDC digital positioner, intelligent, configurable, with indicator and operator panel Case / Mounting Case made of aluminium, varnished, for mounting to linear actuators acc. DIN / IEC 534 / NAMUR or to rotary actuators acc. VDI / VDE 3845 Case made of aluminium, varnished, with mechanical position indicator, for mounting to linear actuators acc.
  • Page 42 TZIDC DIGITAL POSITIONER | DS/TZIDC-EN REV. G — … Ordering Information … Main ordering information TZIDC TZIDC digital positioner, intelligent, configurable, with indicator and operator panel Connections Cable: Thread ½-14 NPT, air pipe: Thread ¼-18 NPT Cable: Thread M20 × 1.5, air pipe: Thread ¼-18 NPT Cable: Thread M20 ×...
  • Page 43 TZIDC DIGITAL POSITIONER | DS/TZIDC-EN REV. G Additional ordering information TZIDC Additional ordering information Documentation Language German Italian Spanish French English Swedish Finnish Polish Portuguese Russian Czech Dutch Danish Greek Croatian Latvian Hungarian Estonian Bulgarian Romanian Slovak Lithuanian Slovenian SIL2 - Declaration of Conformity...
  • Page 44 TZIDC DIGITAL POSITIONER | DS/TZIDC-EN REV. G — … Ordering Information … Additional ordering information TZIDC Additional ordering information Inspection Certificate Inspection certificate 3.1 acc. EN 10204 Handling of Certificates Send via e-mail Send via mail Send via mail express...
  • Page 45 7959120 TZIDC pressure gauge block, black, 2 pressure gauges VA 28 mm, piping connections G ¼ in, 1 x 0 to 10 bar/0 to 140 psi for supply air pressure, 1 x 0 to 10 bar/0 to 140 psi for output pressure, including attachment material 7959179 TZIDC pressure gauge block, double acting, black, 2 pressure gauges VA 28 mm, piping connections G ¼...
  • Page 46 3KXE001075U0100 temperature -60 °C to 105 °C (available Q2-Q3 2023) TEIP11-PS/EDP300/TZIDC cable gland PG11, brass, nickel-plated for Ex eb llC Gb, Ex ta lllC Da, Ex i (IP 68) ambient temperature - 3KXE001076U0100 60 °C to 95 °C (available Q2-Q3 2023) TEIP11-PS/EDP300/TZIDC screw plug M20x1.5 black plastic for Ex eb llC Gb, Ex tb lllC Db, Ex i (IP 66) ambient temperature -55...
  • Page 47 TZIDC DIGITAL POSITIONER | DS/TZIDC-EN REV. G — Trademarks HART is a registered trademark of FieldComm Group, Austin, Texas, USA Sales Service...
  • Page 48 We reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail. ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document.

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