GE AIR 116 Service Manual & Installation Manual

Split system air conditioner

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GE Consumer & Industrial Appliances
Service Manual & Installation Manual
Split System Air Conditioner
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Model numbers
GE AIR 116
GE AIR 121
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Summary of Contents for GE AIR 116

  • Page 1 All manuals and user guides at all-guides.com GE Consumer & Industrial Appliances Service Manual & Installation Manual Split System Air Conditioner Model numbers GE AIR 116 GE AIR 121...
  • Page 2 All manuals and user guides at all-guides.com...
  • Page 3 All manuals and user guides at all-guides.com...
  • Page 4: Summary And Features

    All manuals and user guides at all-guides.com Summary and Features MODEL REMARK GE AIR 116 IN / GE AIR 116 OUT 1PH 220V-230V GE AIR 121 IN / GE AIR 121 OUT 50Hz R407C 1 1 1 1...
  • Page 5 All manuals and user guides at all-guides.com Technical and Specification Model GE AIR 116 IN / GE AIR 116 OUT GE AIR 121 IN / GE AIR 121 OUT Function Cooling Heating Cooling Heating 230V ~ 230V ~ Rated Voltage...
  • Page 6 All manuals and user guides at all-guides.com Model of Outdoor Unit GE AIR 116 OUT GE AIR 121 OUT Compressor Model CHZ33LC4-U CHW33TC4-U Rotary Rotary Compressor Type L.R.A. (A) Compressor RLA 7.7A Compressor Power Input 1650W 2050W Build in Overload Protector...
  • Page 7: Parts Name

    All manuals and user guides at all-guides.com Parts Name Air Inlet Indoor Unit Front Panel Wraping Tape Air Guide Louver Air Outlet Power Plug Remote Con- troller Outdoor Unit Air Inlet Connecting Pipe and Connecting Wire Water Drainage Pipe Air Outlet Grill Air Outlet...
  • Page 8: Outline And Installation Dimension

    All manuals and user guides at all-guides.com OutLine and Installation Dimension Outline and Installation Dimension of Indoor Unit 4 4 4 4 4 ..1 1 1 1 1 Air Inlet L e f t O u t l e t Pipe Hole Rear View Ceiling...
  • Page 9 All manuals and user guides at all-guides.com Unit: mm Less than600 Bolt Spanner...
  • Page 10: System Diagram

    All manuals and user guides at all-guides.com System Diagram Circuit Diagram of Cooling / Heating System Check Valve Strainer Evapoarator Main Capillary Assistant Capillary Condenser Refrigenrant Flow Direction when Heating Refrigenrant Flow Direction when Cooling Compressor When the power is on, indoor and outdoor units will start to run. When the system operates in cooling mode, the compressor sucks low-temperature, low-pressure refrigerant gas from indoor evaporator, compresses and then discharges high-temperature, high-pressure refrigerant gas into outdoor heat exchanger.
  • Page 11: Circuit Diagram

    All manuals and user guides at all-guides.com Circuit Diagram GE AIR 116 IN / GE AIR 116 OUT GE AIR 121 IN / GE AIR 121 OUT...
  • Page 12 All manuals and user guides at all-guides.com Function Manual of Remote Controller 7 7 7 7 7 ..1 1 1 1 1 Remote Controller Function Manual 7.1.1 Temperature Parameter The room set temperature (Tset) The room ambient temperature (Tamb) 7.1.2 System Fundamental functions 7.1.2.1 Cooling mode If T...
  • Page 13: Antifreezing Protection

    All manuals and user guides at all-guides.com When T , compressor outdoor/indoorfan will stop. In this mode, the 4-way valve won’t power on, the temperature range is 16 Cooling Dehumidifying Stop Min. Min. Min. Min. Compressor Outdoor Fan Indoor Fan Seeting Fan Speed Low Fan Speed Running...
  • Page 14: Other Control

    All manuals and user guides at all-guides.com The defrosting time is 10min for the first time power on and the defrosting time afterwards depends on the practicalfrost condition, the more the frost, the longer the defrosting time(Max. 12min. Min. 3min), Exit from the defrostingmode if the frost removal is ended. Druing Defrosting Compressor Outdoor Fan...
  • Page 15: Indicator Light

    All manuals and user guides at all-guides.com 7.1.3.3 Buzzer When controller is power on or receives the signal from the wireless remote control, the buzzer will send out the sound once. 7.1.3.4 Indicator light The running indicator is red, when unit is turned on, red indicator will be turned on, when defrosting, the indicatorwill flash. When Timer is set, the yellow indicator will flash.
  • Page 16 All manuals and user guides at all-guides.com Operation method of remote controller Note: Be sure that there are no obstructions between receiver and remote controller. FAN speed button P r e s s t h i s b u t t o n t o Swing button change the fan speed When it is pressed, the louvers...
  • Page 17 All manuals and user guides at all-guides.com Names and functions of remote controller (with the cover removed) Note:This type of remote controller is new current control. Some buttons AIR, HUMID, ANION, SAVE, LIGHT of the control are not available for this type of air conditioner Liquid crystal display It shows all set contents SLEEP button...
  • Page 18: How To Insert Batteries

    All manuals and user guides at all-guides.com Installation of battery for remote controller Guide for operation procedure The general procedure: 1.Plug to power supply and press ON/OFF button to start the unit. 2.Press MODE button to select the suitable operation mode. 3.Press SWING button to swing according to a certain direction and stop whenpressing it again.
  • Page 19: Disassembly Procedures

    All manuals and user guides at all-guides.com Disassembly procedures Disassembly procedures for indoor unit Operation procedures/pictures 8.1.1 Disassemble the front panel Along the direction of arrow head,to take out the panel. Front panel As show in Fig.8-1 Fig.8-1 8.1.2 Disassemble the filter Push the filter inward, then pull the filterupward can disassemble the filter.Loosen each movable latch of the guidelouver, can disassemble the...
  • Page 20 All manuals and user guides at all-guides.com Operation procedures/pictures 8.1.4 Disassemble water tray To take the movable latch of water tray and the wire terminal that connect withelectric box, then lift up the water tray,take out the swing motor wire, can dis-assemble the water tray. As show in Fig.8-4 Motor wire Water tray...
  • Page 21 All manuals and user guides at all-guides.com Operation procedures/pictures Disassemble evaporator 8.1.6 The clamp plate can be removed by just pulling Movable latches away the movable latches in a direction as shown by arrow. Screw off screws at the left and the right of the evaporator and take out the Rear pipe clamp plate evaporator with hand, so that the side board latch...
  • Page 22 All manuals and user guides at all-guides.com Operation procedures/pictures 8.1.7 Disassemble the motor Motor clamp plate Loose the screw fixing the motor clamp plate with a screw driver and remove the motor Motor clamp plate. Screw off 1 M4 fastening screw at the axle sleeve and remove the motor.
  • Page 23 All manuals and user guides at all-guides.com Disassembly Procedures of the Outdoor Unit Operation procedures/Pictures 8.2.1 Disassemble front side plate Former side plate Screw off 4 screws around the front side plate to remove the front side plate. As shown in Fig.8-12 Screw Fig.8-12 8.2.2...
  • Page 24 All manuals and user guides at all-guides.com Operation procedures/pictures 8.2.4 Disassemble the Housing Screw off the surrounding screws of the hous- Screw ing with a screw driver, and take off the housing. As shown in Fig.8-15 Housing Fig.8-15 Disassemble electric box 8.2.5 Screw off 2 screws fixing the top cover of the Screw...
  • Page 25 All manuals and user guides at all-guides.com operation procedures/pictures 8.2.7 Disassemble axial flow fan Firm Nut Screw off the nuts of fan blade by spanner, and could take off the fan blade. As shown in Fig.8-18 AxialFlow Fan Fig.8-18 8.2.8 Disassemble the outdoor motor Motor Screw off 4pcs tapping screws fixing the motor,...
  • Page 26 All manuals and user guides at all-guides.com Operation procedures/pictures 8.2.10 Disassemble the capillary Solder off soldering points of capillary and valve and condenser outlet pipe to remove the Capillary capillary. It should be noted not to block the capillary during the soldering. As shown in Fig.8-21 Fig.8-21 8.3.11...
  • Page 27 All manuals and user guides at all-guides.com Exploded View Exploded View - Indoor unit spare part...
  • Page 28: Spare Parts List Of Indoor Unit

    All manuals and user guides at all-guides.com Spare Parts List of Indoor Unit Code of Parts Parts Name GE AIR 116 IN GE AIR 121 IN Wall Mounting Frame 01252218 01252218 Pipe Clamp 24242014 24242014 Right Gate of Rear Case...
  • Page 29 All manuals and user guides at all-guides.com Exploded View-Outdoor Unit Spare parts...
  • Page 30: Spare Parts List Of Outdoor Unit

    All manuals and user guides at all-guides.com Spare parts List of Outdoor Unit Code of Parts Parts Name GE AIR 116 OUT GE AIR 121 OUT Axial Flow Fan 10335257 10335253 Motor LW68B 15015057 15013106 Motor Support 01703027 01705252 Condenser Assy...
  • Page 31: Care And Maintenance

    All manuals and user guides at all-guides.com Care and maintenance ! ! ! ! Warning Turn the power off and pull out the power plug before cleaning the air conditioner. Or it may cause electric shock. Never dampen the air conditioner, it can cause the electric shock.
  • Page 32: Installation Instruction

    All manuals and user guides at all-guides.com Installation Instruction 11.1 Select of Installation Location 1 Indoor unit The inlet/outlet vents should be far away from the obstacles so that the air can flow all over the room; Select the place where it is easy to drain condensed water or easy to connect with outdoor unit; Be far away from heat source, steam and inflammable gas;...
  • Page 33: Install The Indoor Unit

    All manuals and user guides at all-guides.com 11.2 Install the Indoor Unit install the wall mounted frame Measure horizon position by hanging line method. The left side is a little bit lower when adjusting the hang plate since the drainage hose outlet is at the left side.
  • Page 34: Electric Wiring

    All manuals and user guides at all-guides.com 5 Electric Wiring 1 Open the panel upwardly; 2 Disassemble the electric box cover, screw off the wire clip"as shown in Fig 11-4"; 3 Lead power connecting wire goes through bottom case and wire hole at bottom of electric box from below to up; 4 The blue power wire is connected to "N(1)"...
  • Page 35: Install Indoor Unit

    All manuals and user guides at all-guides.com 6 Install indoor unit When routing the piping and wiring from the left or right side of the indoor unit (as shown in the following Fig.11-5, cut off the sections at the distribution pipe at t he pipe board of the unit base. 1 When only the power cord is led, pass through the hole 2 When the connection pipe and wire are led, pass through the hole Wrap the connecting piping and electric cable properly (as shown in Fig.
  • Page 36: Install Outdoor Unit

    All manuals and user guides at all-guides.com Install Outdoor Unit 11.3 1 Install connecting pipe The flare end of the connecting pipe coincides with the flare end connector of the corresponding valve Tighten nuts on connecting pipe forcibly then tighten it by spanner (as shown in Fig.11.7) Note: Too great of torque would damage nuts.
  • Page 37 All manuals and user guides at all-guides.com 3 Evacuation and Leakage Detection Take off the nut cover on stop valve in outdoor unit GE AIR 116 OUT Align the center of piping, tighten properly the flare nut by hand Screwdriver...
  • Page 38: Trial Running

    All manuals and user guides at all-guides.com 11.4 Check Items for Trial Run and after Installation 1 Trial Running 1.Preparation for trail running Before completing the entire installation, power cannot be turned on Control circuit should be connected correctly, all wire be connected firmly Open stop valves of both thick and thin pipes All scattered things, especially scrap and wire etc., should be taken out from the unit Open the front panel and set the manual switch to”Run”mode.
  • Page 39: Malfunction Analysis

    All manuals and user guides at all-guides.com Malfunction Analysis Test the insulative resistance for earthing When set the breaker to ON, it to confirm whether the unit has current will trip off at once. leakage or not Breaker tripped or fuse burnt out The circuit or the part of the air conditioner has malfunction.
  • Page 40 All manuals and user guides at all-guides.com Improper set of temperature Adjust set temperature Check the forecasted load of cooling (heating) If cooling (heating) load is proper The secondary refrigerant has leak- Check and fill the leakage, then vacuumize it and supplement the refrigerant as required age or is insufficient Leakage between the high pressure and...
  • Page 41 All manuals and user guides at all-guides.com The indoor fan motor is burned or breaks or Replace the fan motor or the defective part. has the heat protector malfunction. The built-in heat protector of the motor breaks Replace the fan motor frequently because the motor is abnormal.
  • Page 42 All manuals and user guides at all-guides.com Indoor Fan Contact other part Re-wrap and make it tight. Adjust fan location. Foreign object in indoor unit Take out the foreign object. compressor vibrate to much Adjust support washer of compressor, and pipes of outddor unit touch each other tighten loosen screws.

This manual is also suitable for:

Air 121

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