Bosch Active Line Owner's Manual
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Bosch Active Line Owner's Manual

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Active Line
Robert Bosch GmbH
Bosch eBike Systems
72703 Reutlingen
GERMANY
www.bosch-ebike.com
0 276 001 USAen (2015.06) T / 36
Active Line
Owner's Manual – The Bosch Drive System
Drive Unit | Intuvia | PowerPack | Charger
0 275 007 029 | 1 270 020 906 | 0 275 007 526 | 0 275 007 906
en Original instructions
This manual contains important safety,
performance and service information.
Read and understand it along with the
information provided to you by your
bicycle manufacturer before using the
product, and keep it for reference.
Age: 16+
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  • Page 1 Active Line Robert Bosch GmbH Bosch eBike Systems 72703 Reutlingen Owner’s Manual – The Bosch Drive System GERMANY Drive Unit | Intuvia | PowerPack | Charger www.bosch-ebike.com 0 275 007 029 | 1 270 020 906 | 0 275 007 526 | 0 275 007 906 0 276 001 USAen (2015.06) T / 36...

  • Page 2: Table Of Contents

    Storing ........... . 18 Bosch Drive System Components ........19 Drive Unit/On-board Computer Intuvia .

  • Page 3: Introduction

    Introduction Thank You for Purchasing a Bosch Drive System Equipped Bicycle! Your Bosch eBike system team appreciates having you as a customer and wishes you many years of safe and satisfied use of your bicycle.  This manual is intended to be read together with the General Warnings separate user manual provided with your bicycle.

  • Page 4: Bosch Drive System Overview

    English–4 Bosch Drive System Overview Bicycle View (Standard) Bosch Drive System Components All representations of bike components, with the exception of the eBike components, are schematic and can deviate from your eBike. 3 On-board computer Intuvia 9 Drive unit 10 Operating unit A8 Standard battery pack “PowerPack”...

  • Page 5: Bicycle View (Rack-Type)

    English–5 Bicycle View (Rack-Type) Bosch Drive System Components All representations of bike components, with the exception of the eBike components, are schematic and can deviate from your eBike. 3 On-board computer Intuvia 9 Drive unit 10 Operating unit A2 Rack-type battery pack “PowerPack”...

  • Page 6: Component View (On-Board Computer/Operating Unit/Drive Unit)

    11 Display function button “i” on the operating unit 12 Reduce assistance/scroll down button “–” 13 Increase assistance/scroll up button “+” 14 Push assistance button “WALK”* *Not executable in some countries 0 276 001 USAen | (17.6.15) Bosch eBike Systems...

  • Page 7: Component View (Battery Pack "Powerpack")

    A9 Bottom holder for the standard battery pack A2 Rack-type battery pack C1 Battery charger A3 Operation and charge-control indicator C6 Socket for charge connector A4 On/Off button C7 Charge socket cover Bosch eBike Systems 0 276 001 USAen | (17.6.15)

  • Page 8: Component View (Charger)

    English–8 Component View (Charger) Product Features C1 Battery charger C2 Charger socket C3 Plug-in connector C4 Safety warnings, charger C5 Charge connector 0 276 001 USAen | (17.6.15) Bosch eBike Systems...

  • Page 9: On-Product Warning Labels

    A utiliser uniquement avec les batteries des systèmes d’assistance électrique eBike de Bosch. D’ autres batteries risqueraient d’éclater et de causer des blessures corporelles et des dommages. Ne pas remplacer la connectique car un risque d’incendie ou de choc électrique pourrait en résulter.

  • Page 10: Operating Your Bosch Drive System

    – Once you are in a stable position, turn on the Bosch on- board computer. The Bosch Drive System will always WARNING start-up in the “OFF”...

  • Page 11: Operation

    The assistance level depends upon the on-board computer settings. eShift (optional) As soon as the system is activated, “Active Line” appears eShift is the integration of automatic gear shifting systems briefly on the display. into the eBike system. To support the rider in the best way...
  • Page 12 2 more hours. This does not account for other con- sumers (e.g., automatic gearbox, charging external devices at the USB port). When the on-board computer is removed from holder 4, the last indicated battery pack charge condition is stored. 0 276 001 USAen | (17.6.15) Bosch eBike Systems...
  • Page 13 – “Avg. speed”: Average speed achieved since the last reset – “Trip time”: Trip time since the last reset – “Range”: Estimated range of the available battery pack charge (for constant conditions such as assistance level, route profile, etc.) Bosch eBike Systems 0 276 001 USAen | (17.6.15)
  • Page 14 It is also possible to access the manual mode by pressing the “+” 13 but- ton. – “Trip distance”: Distance covered since the last reset 0 276 001 USAen | (17.6.15) Bosch eBike Systems...
  • Page 15  WARNING: Have all checks and repairs performed ton. Then follow the instructions. only by an authorized Bosch eBike dealer. In the event of an error, it can also be necessary to per- Notes on Riding with the eBike System form calibration when riding.

  • Page 16: Transport

    If indication h is displayed, you should select a lower gear with higher cadence. when transporting your eBike. The Bosch Drive Sys- tem adds weight to the bicycle. Refer to your bicycle Test the operating range of your eBike under different con- rack manual to be sure your eBike is compatible.

  • Page 17: Maintenance/Cleaning

    In case the keys are lost, please contact an autho- rized Bosch eBike dealer. Please provide the name of the manufacturer and the number of the key.  Do not paint any components of the Bosch Drive Sys- tem as this may cause premature failure of the com- ponents.

  • Page 18: Storing

    You can replace it yourself by purchasing a genuine sunlight and do not leave it in a vehicle during the summer. Bosch PowerPack from an authorized Bosch eBike dealer. It is recommended to not store the battery pack on the bike.

  • Page 19: Bosch Drive System Components

    Failure to follow the warnings be- is pushed backwards. low could result in death or serious injury.  Use only original Bosch battery packs approved for your eBike by the manufacturer. Using other battery Save all safety warnings and instructions for future packs can lead to injuries and pose a fire hazard.
  • Page 20 11 Display function button “i” on the operating unit 12 Reduce assistance/scroll down button “–” 13 Increase assistance/scroll up button “+” 14 Push assistance button “WALK”* *Not executable in some countries 0 276 001 USAen | (17.6.15) Bosch eBike Systems...
  • Page 21 To remove the on-board computer 3, press the lock latch This device is in compliance with CAN ICES-3(B)/NM B-3(B). 15 and slide the on-board computer toward the front out of Bosch eBike system uses FreeRTOS (see www.freertos.org) the holder 4.  Remove the on-board computer when you park the Bike lights* eBike.
  • Page 22 With the USB connection, it is possible to operate and indicator f after this is done, please contact an authorized charge most devices whose power supply is possible via a Bosch eBike dealer. USB port (e.g., various mobile phones). A prerequisite for the charging is that the on-board computer...

  • Page 23: Lithium-Ion Battery Pack "Powerpack

     Use the battery pack only together with eBikes that explosion, which can cause death or serious injury. have an original Bosch eBike drive system. This is the Protect the battery pack against heat (e.g., tem- only way to protect the battery pack against dangerous perature >...
  • Page 24 A9 Bottom holder for the standard battery pack A2 Rack-type battery pack C1 Battery charger A3 Operation and charge-control indicator C6 Socket for charge connector A4 On/Off button C7 Charge socket cover 0 276 001 USAen | (17.6.15) Bosch eBike Systems...
  • Page 25 English–25 Technical Data Charging the Battery Pack  Only use the Bosch charger provided with your eBike Lithium-ion battery pack PowerPack 400 or an identical original Bosch charger. Only this char- Article number ger is matched to the lithium-ion battery pack used in –...
  • Page 26 A5. Pull the battery pack out of the holder A1.  Always switch the battery pack off when inserting or removing it from the holder. 0 276 001 USAen | (17.6.15) Bosch eBike Systems...
  • Page 27 English–27 Operation Initial Operation  Use only original Bosch battery packs approved for your eBike by the manufacturer and purchased from a trusted source. Use of non-approved or counterfeit battery packs can lead to death or serious injury. Switching On and Off Switching the battery pack on is one of the ways of starting the eBike system.

  • Page 28: Charger

     CAUTION: To reduce risk of injury, charge only batteries  Use caution when touching the charger during the of the Bosch eBike Systems. Other types of batteries charging procedure. Wear protective gloves. Espe- may burst causing personal injury and damage.
  • Page 29 C5 Charge connector Frequency 47...63 Output voltage Charging current Charging time (PowerPack 400) Operating temperature °F +32...+104 Storage temperature °F +14...+122 Weight according to EPTA-Procedure 01/2003 Degree of protection IP 40 Bosch eBike Systems 0 276 001 USAen | (17.6.15)
  • Page 30 Insert the charger plug C5 for the battery charger into the socket C6 on the battery pack. 0 276 001 USAen | (17.6.15) Bosch eBike Systems...
  • Page 31 If this is not possible, remove the battery the charging procedure again if necessary. from the holder and charge it in a more suitable location. When doing so, read and follow the operating instruc- tions for the battery. Bosch eBike Systems 0 276 001 USAen | (17.6.15)

  • Page 32: Troubleshooting

    Have connections and contacts checked. nents Internal time-out error Restart the system. If the problem persists, contact your Bosch eBike dealer. In this error status, it is not possible to display or ad- just the wheel circumference in the basic settings menu.
  • Page 33 Authentication error Switch off the eBike system. Remove the battery pack and reinsert it. Restart the system. If the problem persists, contact your Bosch eBike dealer. Incompatible component Insert a compatible display. If the problem persists, contact your Bosch eBike dealer.
  • Page 34 English–34 Code Cause Corrective Action Software version error Contact your Bosch eBike dealer so that he can perform a software update. Transmission error Please observe the operating instructions provided by the trans- mission manufacturer. Internal error in the on-board computer Restart your eBike system by switching it off and back on.

  • Page 35: Battery Recycling Program

    Do not dispose of eBikes and their components with the household waste! You may recycle your Bosch battery pack by calling 1-800-822-8837. Bosch eBike Systems 0 276 001 USAen | (17.6.15)

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