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GE VersaMax GFK-2721A Manual

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GE
Intelligent Platforms
Programmable Control Products
VersaMax
PROFINET Scanner Manual, GFK-2721A
December 2013
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Summary of Contents for GE VersaMax GFK-2721A

  • Page 1 Intelligent Platforms Programmable Control Products VersaMax PROFINET Scanner Manual, GFK-2721A December 2013...
  • Page 2 Features may be described herein which are not present in all hardware and software systems. GE Intelligent Platforms assumes no obligation of notice to holders of this document with respect to changes subsequently made.
  • Page 3 Contact Information If you purchased this product through an Authorized Channel Partner, please contact the seller directly. General Contact Information Online technical support and http://www.ge-ip.com/support GlobalCare Additional information http://www.ge-ip.com/ Solution Provider [email protected] Technical Support If you have technical problems that cannot be resolved with the information in this guide, please contact us by telephone or email, or on the web at www.ge-ip.com/support...

  • Page 5: Table Of Contents

    Contents Introduction ......................... 1-1 VersaMax PROFINET Scanner Overview ................ 1-2 VersaMax PROFINET Scanner Versions ................. 1-3 VersaMax PROFINET Scanner Specifications ..............1-4 VersaMax PROFINET Scanner Controls and Indicators ......... 1-5 VersaMax PROFINET Scanner LEDs ..............1-5 Power Supply Modules .................... 1-8 Ethernet Network Ports ....................
  • Page 6 Contents Diagnostics ......................... 4-1 PROFINET Scanner Status and Control Data ..............4-2 Output Control Bits ....................4-2 Input Status Bits ....................... 4-3 Error Handling ........................4-4 Fatal Error Handling ....................4-4 PROFINET Alarms ....................4-5 Clearing Faults on VersaMax Analog Modules ............4-7 PROFINET Module Loss, Add &...

  • Page 7: Introduction

    Introduction Chapter This chapter provides an overview of the VersaMax PROFINET Scanner (PNS) module and its operation. This chapter also includes a list of the VersaMax modules that can be included in the VersaMax PROFINET Scanner IO-Device. Chapter 2, Installation, gives instructions for module installation, panel-mounting, grounding, installing power supplies, and updating firmware.

  • Page 8: Versamax Profinet Scanner Overview

    VersaMax PROFINET Scanner Overview The VersaMax PROFINET Scanner (PNS) module interfaces a remote node of VersaMax modules to a PROFINET IO network. The PROFINET Scanner scans the modules in its node (retrieving input data and providing output data), publishes input data on the PROFINET network at the configured update rate, and receives data for module outputs.

  • Page 9: Versamax Profinet Scanner Versions

    VersaMax PROFINET Scanner Versions The PNS network interface module is available in two versions to allow you to use the network media that meets the requirements of your application. IC200PNS001: Two 10/100 Mbps shielded copper RJ-45 media connectors IC200PNS002: Two 100Mbps SC–Duplex fiber optic media connectors PNS001 PWR1 (L) PWR2 (R)

  • Page 10: Versamax Profinet Scanner Specifications

    VersaMax PROFINET Scanner Specifications PROFINET Support PROFINET Version 2.3 Class A IO-Device Redundantly controlled operation conforms to PROFINET V2.3 Type S-2 System Redundancy. RX3i CPU Version Firmware version 8.00 or later Required RX3i PNC Version 2.00 or later Required Proficy Machine Edition Version 8.0 or later Version Required Power Consumption...

  • Page 11: Versamax Profinet Scanner Controls And Indicators

    VersaMax PROFINET Scanner Controls and Indicators The illustration below shows a VersaMax PROFINET Scanner with one power supply installed. PNS001 PWR1 (L) PWR2 (R) Module LEDs FAULT CONNECT PORT 1 (L) PORT 2 (R) Maintenance LED and MAINT pushbutton COMM Micro-USB Port and USB Communications LED Protective door covers USB port and...
  • Page 12 FAULT LED The FAULT LED indicates the condition of the VersaMax node. On a successful power-up, the LED is initialized to OFF. The FAULT LED remains OFF during normal operation when no PROFINET diagnosis conditions are present on the PROFINET Scanner itself, or any module in the node.
  • Page 13 MAINT LED The MAINT LED indicates whether or not the VersaMax PNS is in Maintenance Mode. The MAINT LED blinks amber (0.5 seconds ON/0.5 seconds OFF) when the PNS is in Maintenance Mode. The LED is OFF when the PNS is working normally. For details on Maintenance Mode operation, see chapter 5.

  • Page 14: Power Supply Modules

    Power Supply Modules The PROFINET Scanner can accommodate either one power supply or two redundant power supplies. If only one power supply is used, it can be installed in either location on the module. Each power supply location that is used should be included in the configuration. Configured power supplies will alarm if they are not providing proper voltage.

  • Page 15: Ethernet Network Ports

    Ethernet Network Ports The two external Ethernet ports are on the bottom of the module. The illustration below is a bottom view of IC200PNS001 with its two RJ-45 ports. Hinged Door Power Power Supply Supply Location Location ....Port 1 Port 2 Grounding Terminal...
  • Page 16 The PROFINET Scanner supports the following network media type and distances. Media Type Connector Wavelength Media Core Modal Bandwidth Distance (m) Size(μm) (MHz – Km) Type (nm) Type 2 – 2,000 (Full- 100BASE-FX SC or 1300 62.5 SC-Duplex Duplex) 2 – 400 (Half- Duplex) 10/100BASE-T RJ45...

  • Page 17: Usb Port

    Media Redundancy Protocol Support PROFINET Media Redundancy Protocol (MRP) supports devices configured in a ring topology. It is based on the functions of IEC62439. Media Redundancy Protocol is not routable between different IP subnets. Each device within a Redundant Media network has at least two physical pathways to two other devices on the network.

  • Page 18: Compatible Versamax Modules, Carriers, And Power Supplies

    Compatible VersaMax Modules, Carriers, and Power Supplies The following modules can be used in a VersaMax PROFINET Scanner IO-Device: Catalog Supported Module Description Number Versions IC200ALG230 Analog Input Module, 12 Bit Voltage/Current 4 Channels IC200ALG240 Analog Input Module, 16 Bit Voltage/Current, 1500VAC Isolation, 8 Channels 1.25 and later IC200ALG260 Analog Input Module, 12 Bit Voltage/Current 8 Channels...
  • Page 19 Catalog Supported Module Description Number Versions IC200CHS015 Spring-Style Interposing I/O Terminals IC200CHS022 Compact Box-Style I/O Carrier IC200CHS025 Compact Spring-Style I/O Carrier IC200CHS101 Disconnect-Style Interposing I/O Terminals, Main Base IC200CHS102 Disconnect-Style Interposing I/O Terminals, Expansion Base IC200CHS111 Relay-Style Interposing I/O Terminals, Main Base IC200CHS112 Relay-Style Interposing I/O Terminals, Expansion Base IC200CHS121...
  • Page 20 Catalog Supported Module Description Number Versions IC200MDL636 Input 48VDC Positive/Negative Logic Grouped 32 Point Module IC200MDL640 Input 24VDC Positive/Negative Logic (2 Groups of 8) 16 Point Module IC200MDL643 Input 5/12VDC (TTL) Positive/Negative Logic 16 Point Module IC200MDL644 Input 5/12VDC (TTL) Positive/Negative Logic Grouped 32 Point Module IC200MDL650 Input 24VDC Positive/Negative Logic (4 Groups of 8) 32 Point Module IC200MDL730...

  • Page 21: Installation

    Installation Chapter This chapter describes:  Module Installation o Installing the Module on a DIN Rail o Removing the Module from the DIN Rail o Panel-Mounting o Grounding o Installing Power Supplies  PROFINET Scanner Powerup and Restart  LED Operation o Special LED Blink Patterns ...

  • Page 22: Module Installation

    Module Installation Modules must be mounted on a DIN rail. The PROFINET Scanner module with power supply attached fits into a 70mm deep enclosure. Rated thermal specifications are based on a minimum clearance of 5.1cm (2in) above and below the equipment and 2.54cm (1in) to the left of the PNS module. In addition to clearances required for cooling, space must be allowed for the following requirements: Allow sufficient finger clearance for opening the PNS door.

  • Page 23: Cable And Connector Clearance Requirements

    Cable and Connector Clearance Requirements You may need to allow more space for installation of cables and connectors than what is required for heat dissipation. To avoid impacting mechanical reliability and signal quality, cable installation must comply with the minimum bend radius specified by the cable manufacturer. Cable Clearance Example In this example, a PNS002 module is installed with a fiber optic cable that has the following characteristics:...

  • Page 24: General Installation Requirements

    General Installation Requirements This product is intended for use with the Product Sub Family system. Its components are considered open equipment (having live electrical parts that may be accessible to users) and must be installed in an ultimate enclosure that is manufactured to provide safety. As a minimum, the enclosure shall provide a degree of protection against solid objects up to 12mm (e.g.

  • Page 25: Installing The Module On A Din Rail

    Installing the Module on a DIN Rail The PROFINET Scanner and connecting carriers must be installed on the same section of 35mm x 7.5mm DIN rail. The rail must have a conductive (unpainted) finish for proper grounding. For best resistance to vibration, the DIN rail should be installed on a panel using screws spaced approximately 6 inches (5.24cm) apart.
  • Page 26 Panel Mounting For applications requiring maximum resistance to mechanical vibration and shock, the PROFINET scanner must also be panel-mounted. Note 1. Tolerances on all dimensions are ±0.13mm (0.005 in) non-cumulative. Note 2. 1.1–1.4Nm (10–12 in/lbs) of torque should be applied to M3.5 (#6-32) steel screw threaded into material containing internal threads and having a minimum thickness of 2.4mm (.093in).

  • Page 27: Installing Power Supplies

    Installing Power Supplies The latch on the power supply must be in the unlocked position, as illustrated. Power supplies can be installed in either or both locations on the PROFINET Scanner, Align the connectors and the latch post and press the power supply module down firmly, until the two tabs on the bottom of the power supply click into place.

  • Page 28: Profinet Scanner Power-Up And Restart

    If the module encounters a hardware failure, invalid firmware image, or the powerup diagnostics fail, the module will not become operational or may enter firmware update mode. Cycling power to the module may restore operation. If not, the module should be returned to GE Intelligent Platforms.

  • Page 29: Led Operation

    LED Operation The following table summarizes the operation of the VersaMax Scanner’s LEDs: Color State Indication PWR1 Green On, Solid Power supply has power PWR2 No power applied Green On, Solid PROFINET Scanner module is OK Amber Fast Blink Diagnostic data for a fatal error is being saved. When this completes, a fatal error blink-code is displayed or the module resets itself, depending on how it has been configured.

  • Page 30: Special Led Blink Patterns

    Special LED Blink Patterns Multiple LEDs can blink in patterns that indicate special conditions: LEDs Involved Pattern Displayed Indication OK, FAULT, The OK, CONNECT, FAULT, LAN, Port 1 and Port 2 Fatal Error CONNECT, LAN, LEDs flash amber once. The OK LED blinks an error See below.

  • Page 31: Firmware Updates

    Firmware Updates The PROFINET Scanner enters firmware update mode when commanded to do so from the Winloader update utility, or if a firmware component is corrupt or invalid. In firmware update mode, the PROFINET Scanner module blinks its LEDs in a special pattern as described previously, and its Ethernet ports are not operational.
  • Page 32 Installing the USB Port Driver The USB port is only used for firmware updates. USB driver files are provided as part of upgrade packages compatible with the PROFINET Scanner. With the provided installation files accessible on either a local or network drive, connect the computer’s USB port to the VersaMax PROFINET Scanner’s USB port.

  • Page 33: Configuration

    Chapter Configuration This chapter provides general information for configuring a VersaMax PNS and its IO modules in a PROFINET-IO network. For information on configuring the PROFINET IO-Controller and its network, refer to the IO-Controller manufacturer’s documentation. Note: To configure a VersaMax PNS in an RX3i Controller system, refer to the PACSystems RX3i PROFINET Controller Manual, GFK-2571.
  • Page 34 Configuration Overview The VersaMax PNS receives its configuration from a PROFINET IO-Controller, which is configured by a PROFINET IO configuration tool. The GSDML files provided with the PNS must be imported into the PROFINET IO configuration tool. Note: For details on using the Proficy Machine Edition PLC Logic Developer programmer to create and download the configuration for a VersaMax PNS in an RX3i PROFINET network, refer to the PACSystems RX3i Profinet Controller Manual, GFK-2571.

  • Page 35: Adding A Versamax Profinet Scanner To A Lan

    Adding a VersaMax PROFINET Scanner to a LAN Use the PROFINET IO configuration tool to add a PNS module to the LAN. This process may include importing the PNS module’s GSDML files. If necessary for your application, change the settings of the PNS module’s configurable parameters listed below. Configuring VersaMax PROFINET Scanner Parameters The PROFINET IO Scanner has 32-bits of Status data and 32-bits of Control data.
  • Page 36 Hot-Standby CPU Redundancy using PROFINET I/O Parameters The Redundancy tab selects whether or not the PNS is redundantly controlled. Since the VersaMax PNS supports PROFINET System Redundancy when it is configured in an HSB CPU Redundancy system, the VersaMax PNS Programmer automatically selects redundant control by setting the Redundancy Mode parameter to “HSB CPU Redundancy”.

  • Page 37: Adding Versamax Profinet Scanner Power Supplies

    Adding VersaMax PROFINET Scanner Power Supplies The VersaMax PROFINET Scanner has connectors for either one or two power supplies. If necessary, additional power supplies can also be located between modules in the remote node. If supported in your PROFINET IO configuration tool, add the VersaMax power supplies that will be installed directly on the PROFINET Scanner module to the configuration.

  • Page 38: Configuring Versamax Module Parameters

    Configuring VersaMax Module Parameters After adding VersaMax modules to the remote node, their parameters must be configured. For all VersaMax modules, this includes configuring a set of basic parameters (such as: reference address, carrier type, report faults). Configuration details for those basic parameters are given on the following pages.
  • Page 39 Additional Module Parameters Additional module parameters vary, depending on the module type. Some modules have only a few parameters. Others have several. The additional parameters that must be configured for more complex modules are explained in the individual module documentation. Carrier Type: The carrier on which a VersaMax module is installed is chosen to meet the needs of a specific application.

  • Page 40: Configuring Analog Modules That Have Jumpers

    Configuring Analog Modules that Have Jumpers The following VersaMax analog modules, which use jumpers to select their voltage / current operation or output defaults, require an additional configuration step after adding the module to the PROFINET Scanner configuration before their parameters can be configured: IC200ALG230 Analog Input Module, 12 Bit Voltage/Current 4 Channels IC200ALG260...
  • Page 41 The following table lists the configuration parameters that must match jumper settings: Catalog # Description Parameter Jumper Setting IC200ALG230 Analog Input Module, 12 Bit Voltage/Current 4 0 to 10 VDC input voltage A15 - A16 Channels 4mA to 20mA input current A13 - A14 -10Vdc to +10Vdc input voltage no jumper...

  • Page 42: Assigning Io-Device Names

    Assigning IO-Device Names After the PROFINET Scanner and other IO-Devices on the LAN have been entered into the configuration, a Discovery and Configuration Protocol (DCP) tool must be used to assign a name to each IO-Device. The Name of each device on the LAN must match the configuration. This step is required before downloading the configuration from the PROFINET IO-Controller, or the PROFINET IO-Controller will be unable to connect to the devices and deliver their configuration.

  • Page 43: Output Operation

    Output Operation Module hardware defaults are typically zero for VersaMax modules, so until configuration is stored by the IO-Controller, outputs remain at zero. When the configuration is stored, the outputs immediately transition to their configured default operation. Outputs remain at these defaults until the first valid outputs are received from the IO-Controller.

  • Page 44: Replacing Profinet Scanner Hardware

    Replacing PROFINET Scanner Hardware If a PNS module needs to be replaced for any reason, the steps to commission a new hardware module are below. If the replacement PNS module has no assigned name (the CONNECT LED is blinking Amber slowly), the network cabling can be plugged back in and the name assigned over the IO network.

  • Page 45: Diagnostics

    Diagnostics Chapter This chapter describes:  PROFINET Scanner Status and Control Data o Output Control Bits o Input Status Bits  Error Handling o Fatal Error Handling o PROFINET Alarms o PROFINET Module Loss, Add & Mismatch Faults GFK-2721A...

  • Page 46: Profinet Scanner Status And Control Data

    PROFINET Scanner Status and Control Data The VersaMax PROFINET Scanner provides 32 bits of input status data and receives 32 bits of output control data. The application program in the IO Controller system can monitor the input status bits and clear faults using the output control bits. This data is associated with slot 0 submodule 1 in the configuration.

  • Page 47: Input Status Bits

    Input Status Bits The PROFINET Scanner’s 32 bits of input status provide information about the scanner alongside the I/O module data. All status bits are active high. Status Name Description Bits Module OK Indicates the health of the module. A value of 0 indicates the module is powering up or has failed.

  • Page 48: Error Handling

    This information overwrites any previous diagnostic information in storage. Only information about the most recent fatal error is retained. This information is available on future power cycles to be retrieved and sent to GE Intelligent Platforms for analysis.

  • Page 49: Profinet Alarms

    PROFINET Alarms The PROFINET Scanner reports its own non-fatal errors and errors on modules in the remote node using PROFINET Diagnosis or PROFINET Pull/Plug alarms. PROFINET Diagnosis Alarms Diagnosis Alarms indicate any fault conditions other than a module add, loss, or mismatch that a VersaMax PROFINET Scanner needs to communicate to the PROFINET Controller.
  • Page 50 Configuration. Configured with the module documentation. Parameterization Not all settings allowed by The intelligent module Fault GSDML in non-GE Intelligent rejected the Platforms IO Controllers are configuration due to supported by the module. one of the parameters being incorrect. Channel Diagnosis...

  • Page 51: Clearing Faults On Versamax Analog Modules

    Clearing Faults on VersaMax Analog Modules The VersaMax PROFINET Scanner clears alarms as soon as the underlying condition returns to normal. For some VersaMax modules such as the IC200ALG240, IC200ALG331, IC200ALG620, and IC200ALG630, the VersaMax PROFINET Scanner automatically checks every five seconds to see whether or not a module error condition is still present.

  • Page 52: Profinet Module Loss, Add & Mismatch Faults

    PROFINET Module Loss, Add & Mismatch Faults The VersaMax PROFINET Scanner uses standard PROFINET Pull/Plug alarms to indicate differences between the expected, configured modules and the actual modules present in the remote node. The PROFINET Scanner only sends Plug/Pull PROFINET alarms if a module is added or lost while an Application Relationship (AR) is established that includes it.

  • Page 53: Diagnostics For Bem003 Profibus Dp Networks

    Diagnostics for BEM003 PROFIBUS DP Networks  When using the BEM003 PROFIBUS DP Master module with the PNS, any loss or add fault on PROFIBUS slave(s) connected to the BEM003 will not be displayed as PROFINET module or submodule loss or add alarms. Instead, when a PROFIBUS slave is not connected to BEM003, a Channel Diagnosis Appears alarm with channel error type 768 will be reported to the PNC.

  • Page 55: Maintenance Mode

    Maintenance Mode Chapter In Maintenance Mode, the remote node can be serviced while maintaining network connectivity. Maintenance Mode allows carriers and other components to be changed without network disruption such as opening a ring topology. Note: To use maintenance mode, the VersaMax PNS must be –AB version or later. Previous versions must be upgraded to firmware to version 1.10 or later to support this feature.

  • Page 56: Entering Maintenance Mode And Performing Maintenance

    Entering Maintenance Mode and Performing Maintenance 1. In Normal mode, press and hold the MAINT pushbutton for at least 3 seconds. 2. When the MAINT LED begins to blink, indicating the PNS has transitioned to Maintenance mode, release the pushbutton. 3.

  • Page 57: Exiting Maintenance Mode And Restoring Operation

    Exiting Maintenance Mode and Restoring Operation 1. With the PNS still in Maintenance mode, if the PNS was disconnected from the VersaMax stick, reconnect it. 2. Apply power to any Power Supply Boosters that were powered down. 3. Press the MAINT pushbutton for at least 3 seconds. 4.
  • Page 59 Appendix PROFINET Specifications Release 2.00 of the VersaMax PROFINET IO Scanner supports PROFINET v2.3 Class A IO-Device with the clarifications listed below. For version-specific updates, refer to the Important Product Information document provided with your module. PROFINET Protocol Support RTC – Real time Cyclic Protocol: RT_CLASS_1 & RT_CLASS_2 RTA –...
  • Page 60 Technical Data API: Single API (0) used. Number of Application Relations 1 AR or 1SR-AR Set made of 2 SR-ARs supported: Maximum length of cyclic input 1440 bytes data: Maximum length of output data: 1440 bytes Alarm Types: Diagnostic, Return of Submodule, Plug, Pull DCP: Get/Set/Identify supported.
  • Page 61 Index IC200BEM003 PROFIBUS DP Master Alarms configuration, 3-6 PROFINET, 4-5 diagnostics, 4-9 Analog modules IC200PNS001, 1-3 clearing faults, 4-7 IC200PNS002, 1-3 jumpers, 3-8 Input Status Bits Application relationship (AR), 3-10 VersaMax PROFINET Scanner, 4-3 Automatic Restart Installation VersaMax PROFINET Scanner, 4-4 cables, 2-3 replacing PROFINET Scanner hardware, 3- VersaMax PROFINET Scanner, 2-2...
  • Page 62 Index PROFINET Alarms, 4-5 PROFINET support, 1-4, A-1 Redundancy Hot Standby configuration, 3-4 media configuration, 3-3 protocol, 1-11 Redundant power supplies, 1-8, 2-8 Replacing PROFINET Scanner hardware, 3-12 RoHS Compliance, 1-4 Status and Control Bits, 1-4 Status and Control Data VersaMax PROFINET Scanner, 4-2 Technical Support.

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