Cisco 3200 Series Hardware Upgrade Manual
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Cisco 3200 Series Hardware Upgrade Manual

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Cisco 3200 Series Router Hardware
Upgrade Guide
September, 2008
Americas Headquarters
Cisco Systems, Inc.
170 West Tasman Drive
San Jose, CA 95134-1706
USA
http://www.cisco.com
Tel: 408 526-4000
800 553-NETS (6387)
Fax: 408 527-0883
Customer Order Number: NA
Text Part Number: OL-15983-01
Get user manuals:
See SafeManuals.com
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  • Page 1 Cisco 3200 Series Router Hardware Upgrade Guide September, 2008 Americas Headquarters Cisco Systems, Inc. 170 West Tasman Drive San Jose, CA 95134-1706 http://www.cisco.com Tel: 408 526-4000 800 553-NETS (6387) Fax: 408 527-0883 Customer Order Number: NA Text Part Number: OL-15983-01 Get user manuals: See SafeManuals.com...
  • Page 2 You can determine whether your equipment is causing interference by turning it off. If the interference stops, it was probably caused by the Cisco equipment or one of its peripheral devices. If the equipment causes interference to radio or television reception, try to correct the interference by using one or more of the following measures: •...

  • Page 3: Table Of Contents

    Cisco 3270 Router Card Stack Wiring Cards What You Can Upgrade or Replace Required Tools Replacing Cards in the Cisco 3230 ISR Rugged Enclosure C H A P T E R Card Replacement Process Disconnecting All Cables from the Enclosure...
  • Page 4 Reattaching the Antenna End Cap 2-19 Applying New I/O End Cap Function Labels 2-19 Replacing Cards in the Cisco ISR 3270 Rugged Enclosure C H A P T E R Card Replacement Process Disconnecting All Cables from the Enclosure Removing the Antenna End Cap...

  • Page 5: About This Guide

    The audience for this document is the system administrator (SA), the system integrator (SI), and the system engineer (SE). They are experts with networking industry training and experience. We assume that users are familiar with the terminology and concepts of the PC-104, Cisco IOS software, and Mobile IP networking.

  • Page 6: Obtaining Documentation And Submitting A Service Request

    • Provides descriptions of the Cisco MIC I/O cards in the Cisco 3200 Series ISRs. The release notes that list the enhancements to and caveats for Cisco IOS releases that pertain to the Cisco 3200 Series ISRs are available at: http://www.cisco.com/en/US/products/sw/iosswrel/products_ios_cisco_ios_software_releases.html...

  • Page 7: Chapter 1 Introduction

    Cisco 3230 Rugged Enclosure The Cisco 3230 Rugged Enclosure houses a rugged wireless router that offers secure data, voice, and video communication, and supports multiple wired and wireless links, including integrated 802.11b/g and 4.9-GHz/5-GHz wireless technologies.

  • Page 8: Fully Assembled Cisco 3230 Rugged Enclosure

    Introduction Cisco 3230 Rugged Enclosure Fully Assembled Cisco 3230 Rugged Enclosure Figure 1-1 shows two views of a fully assembled Cisco 3230 Rugged Enclosure. Figure 1-1 Cisco 3230 Rugged Enclosure Front of the enclosure (I/O end cap) Back of the enclosure (antenna end cap) 1.
  • Page 9 Wiring card (version 2) Card stack Extrusion (body of the enclosure) Antenna end cap 1. This end cap shows four serial ports, but the typical configuration has two serial ports. Cisco 3200 Series Router Hardware Upgrade Guide OL-15983-01 Get user manuals: See SafeManuals.com...

  • Page 10: Cisco 3230 Router Card Stack

    • In addition, a card stack bundle can contain from one to three Cisco Wireless Mobile Interface Cards (WMICs). The cards that make up a Cisco 3230 ISR card stack bundle are stacked in the order shown in Figure 1-3.

  • Page 11: Cisco 3270 Rugged Isr

    The Cisco 3270 Rugged Enclosure is approximately double the size of the Cisco 3230 Rugged Enclosure. The larger enclosure is needed to accommodate the Cisco 3270 MARC, which is longer than the Cisco 3230 MARC and has greater port density, performance, fiber, and Gigabit Ethernet capabilities.

  • Page 12: Exploded View Of The Cisco 3270 Rugged Enclosure

    Antenna end cap 1. This end cap shows four serial ports, but the typical configuration has two serial ports. The Cisco 3270 Rugged Enclosure supports only version 2 of the wiring card. Cisco 3200 Series Router Hardware Upgrade Guide OL-15983-01 Get user manuals: See SafeManuals.com...

  • Page 13: Cisco 3270 Router Card Stack

    Chapter 1 Introduction Cisco 3230 Rugged Enclosure Cisco 3270 Router Card Stack The Cisco 3270 Rugged Enclosure houses a card stack bundle of up to 7 cards. Each bundle contains a base configuration of the following: One Cisco MARC •...

  • Page 14: Wiring Cards

    Chapter 1 Introduction Wiring Cards Wiring Cards The Cisco 3230 Rugged Enclosure supports versions 1 and 2 of the wiring card. Figure 1-7 shows version 1 of the wiring card. Figure 1-7 Version 1 of the Wiring Card Port J3 (WMIC 2 console)

  • Page 15: What You Can Upgrade Or Replace

    For more information about the difference between the two versions of the wiring card, see Field Notice: FN - 62845 at: www.cisco.com/en/US/products/hw/routers/ps272/products_field_notice09186a00808fbc72.shtml What You Can Upgrade or Replace This guide describes how to upgrade or replace the following Cisco 3200 Rugged ISR components in the field: WMICs •...
  • Page 16 Chapter 1 Introduction Required Tools Cisco 3200 Series Router Hardware Upgrade Guide 1-10 OL-15983-01 Get user manuals: See SafeManuals.com...

  • Page 17: Chapter 2 Replacing Cards In The Cisco 3230 Isr Rugged Enclosure

    C H A P T E R Replacing Cards in the Cisco 3230 ISR Rugged Enclosure This chapter describes how to replace cards in the Cisco 3230 Integrated Services Router (ISR) Rugged Enclosure. Card Replacement Process To replace a card in the Cisco 3230 Rugged Enclosure card stack, follow these steps: Disconnect all cables from the enclosure.

  • Page 18: Disconnecting All Cables From The Enclosure

    Warning Class 1 laser product. Statement 1008 To remove the antenna end cap of a Cisco 3230 Rugged Enclosure, follow these steps: Attach an ESD-preventive wrist strap to your wrist and to a bare metal surface on the chassis. Caution Step 1 Using a 3/8-inch socket wrench to loosen the four 1/4-20 bolts on the end cap.
  • Page 19 Chapter 2 Replacing Cards in the Cisco 3230 ISR Rugged Enclosure Card Replacement Process Carefully pull off the end cap without disconnecting the antenna cables, if present. Figure 2-2 shows the Step 2 antenna cables. Support the end cap to prevent damage to the antenna connectors.
  • Page 20 Chapter 2 Replacing Cards in the Cisco 3230 ISR Rugged Enclosure Card Replacement Process If antenna cables are present, label the cables. Step 3 Every Wireless Mobile Interface Card (WMIC) has two antenna cables, primary (P) and secondary (S), connected to the end cap. Labeling the cables will be useful later when you reconnect them to the end cap.

  • Page 21: Removing The I/O End Cap

    Chapter 2 Replacing Cards in the Cisco 3230 ISR Rugged Enclosure Card Replacement Process Removing the I/O End Cap To remove the I/O end cap, follow these steps: Step 1 Using a 3/8-inch socket wrench to loosen the four 1/4-20 bolts on the end cap.

  • Page 22: Removing The Wiring Card

    Chapter 2 Replacing Cards in the Cisco 3230 ISR Rugged Enclosure Card Replacement Process Removing the Wiring Card To remove the wiring card, follow these steps: Step 1 Disconnect all cables from the wiring card. Step 2 Using a Phillips screwdriver, loosen the wiring card screws. See Figure 2-5.

  • Page 23: Replacing Or Adding A New Card

    Chapter 2 Replacing Cards in the Cisco 3230 ISR Rugged Enclosure Card Replacement Process Slide the card stack out from the I/O end cap side. Step 3 Carefully place the card stack on its side on a rugged flat surface.

  • Page 24: Replacing A Wmic

    Chapter 2 Replacing Cards in the Cisco 3230 ISR Rugged Enclosure Card Replacement Process Route the antenna cables under the WMIC, as shown in Figure 2-7. Step 2 Figure 2-7 Routing the Antenna Cables Under the WMIC Routing the antenna cables under the WMIC allows them to reach the antenna connectors on the antenna end cap.

  • Page 25: Replacing The Fesmic

    Chapter 2 Replacing Cards in the Cisco 3230 ISR Rugged Enclosure Card Replacement Process Replacing the FESMIC To replace the FESMIC, follow these steps: If WMIC 3 is present, remove WMIC 3 and WMIC 2 as one unit. If only WMIC 2 is present, remove it.

  • Page 26: Replacing The Smic

    Chapter 2 Replacing Cards in the Cisco 3230 ISR Rugged Enclosure Card Replacement Process Replacing the SMIC To replace the SMIC, follow these steps: Remove the FESMIC and any card above it as one unit. Step 1 Disconnect the serial console cable from the back of the SMIC.

  • Page 27: Inserting The Card Stack Into The Extrusion

    Chapter 2 Replacing Cards in the Cisco 3230 ISR Rugged Enclosure Card Replacement Process Inserting the Card Stack into the Extrusion To insert the card stack into the extrusion, follow these steps: Step 1 Make sure that the LED cable is connected to the FESMIC.
  • Page 28 Chapter 2 Replacing Cards in the Cisco 3230 ISR Rugged Enclosure Card Replacement Process Slide the card stack into the front of the extrusion (or body) adjusting the spacing of the cards as Step 5 necessary to fit the slots. You can use a flat-blade screwdriver to make adjustments.

  • Page 29: Reattaching The Wiring Card

    Card Replacement Process Reattaching the Wiring Card The Cisco 3230 Rugged Enclosure supports the version 1 and version 2 of the wiring card. Attaching Version 1 of the Wiring Card If you are using version 1 of the wiring card (see...

  • Page 30: Attaching The Version 2 Of The Wiring Card

    Chapter 2 Replacing Cards in the Cisco 3230 ISR Rugged Enclosure Card Replacement Process If there is a second WMIC in the stack, attach a console cable (72-4281-01) to the J2 header on the wiring card. Attach the other end of the cable to the LED header on the second WMIC (at the top of the card stack).
  • Page 31 Chapter 2 Replacing Cards in the Cisco 3230 ISR Rugged Enclosure Card Replacement Process For a 2-WMIC configuration, connect cables to the wiring card as shown in Figure 2-13. Figure 2-13 2-WMIC Configuration Connect the FESMIC 10-pin FE1X cable to Connect the FESMIC10-pin FE2X cable to port J14 on the wiring card.
  • Page 32 Chapter 2 Replacing Cards in the Cisco 3230 ISR Rugged Enclosure Card Replacement Process For a 3-WMIC configuration, connect cables to the wiring card as shown in Figure 2-12. Figure 2-14 3-WMIC Configuration Connect FESMIC 10-pin FE1X cable to Connect the FESMIC 10-pin FE2X cable to WMIC 3.

  • Page 33: Reattaching The I/O End Cap

    Chapter 2 Replacing Cards in the Cisco 3230 ISR Rugged Enclosure Card Replacement Process Reattaching the I/O End Cap To reattach the I/O end cap, follow these steps: Step 1 Align the guide pins of the I/O end cap with the front of the extrusion. (The antenna end cap does not have guide pins.
  • Page 34 Chapter 2 Replacing Cards in the Cisco 3230 ISR Rugged Enclosure Card Replacement Process If a protective end cap cover is used to provide weatherproof protection for the ports on the I/O Note end cap, align the holes of the hinge brackets of the protective end cap to the I/O end cap with the holes of the mounting bolts on the I/O end cap.

  • Page 35: Reattaching The Antenna End Cap

    Chapter 2 Replacing Cards in the Cisco 3230 ISR Rugged Enclosure Card Replacement Process Reattaching the Antenna End Cap To reattach the antenna end cap, follow these steps: Step 1 If you have added one or more WMICs, remove two of the corresponding plugs from the antenna end cap and replace them with RP-TNC connectors.
  • Page 36 Chapter 2 Replacing Cards in the Cisco 3230 ISR Rugged Enclosure Card Replacement Process Cisco 3200 Series Router Hardware Upgrade Guide 2-20 OL-15983-01 Get user manuals: See SafeManuals.com...

  • Page 37: Chapter 3 Replacing Cards In The Cisco Isr 3270 Rugged Enclosure

    C H A P T E R Replacing Cards in the Cisco ISR 3270 Rugged Enclosure This chapter describes how to replace cards in the Cisco 3270 Integrated Services Router (ISR) Rugged Enclosure cards. Card Replacement Process To replace a card in the Cisco 3270 Rugged Enclosure card stack, follow these steps: Disconnect all cables from the enclosure.

  • Page 38: Disconnecting All Cables From The Enclosure

    Warning Class 1 laser product. Statement 1008 To remove the antenna end cap of a Cisco 3270 Rugged Enclosure, follow these steps: Attach an ESD-preventive wrist strap to your wrist and to a bare metal surface on the chassis. Caution...
  • Page 39 Chapter 3 Replacing Cards in the Cisco ISR 3270 Rugged Enclosure Card Replacement Process If antenna cables are present, label the cables. Step 3 Use the labels on the exterior of the antenna end cap for reference. Figure 3-2 shows the exterior and interior of an antenna end cap for a rugged enclosure with three Wireless Mobile Interface Cards (WMICs), as indicated by the six labels (two for each (WMIC)) on the end cap exterior.

  • Page 40: Removing The I/O End Cap

    Chapter 3 Replacing Cards in the Cisco ISR 3270 Rugged Enclosure Card Replacement Process Removing the I/O End Cap To remove the I/O end cap, follow these steps: Step 1 Use a 3/8-inch socket wrench to loosen the four 1/4-20 bolts on the end cap using a torque range of 58 to 68 in-lb.

  • Page 41: Removing The Wiring Card

    Chapter 3 Replacing Cards in the Cisco ISR 3270 Rugged Enclosure Card Replacement Process Removing the Wiring Card To remove the wiring card, follow these steps: Step 1 Disconnect all cables from the wiring card. Step 2 Using a Phillips screwdriver, remove (torque 5.5 to 5.7 in-lb) the 7 or 8 wiring card screws, as shown in Figure 3-4.
  • Page 42 Chapter 3 Replacing Cards in the Cisco ISR 3270 Rugged Enclosure Card Replacement Process Slide the card stack out from the antenna end cap side, as shown in Figure 3-5. Step 4 Figure 3-5 Sliding Out the Card Stack Step 5 Carefully place the card stack on its side on a flat surface.

  • Page 43: Replacing Or Adding A New Card

    Chapter 3 Replacing Cards in the Cisco ISR 3270 Rugged Enclosure Card Replacement Process Replacing or Adding a New Card To replace or add new cards, follow the steps in the “Replacing or Adding a New Card” section on page 2-23.
  • Page 44 Chapter 3 Replacing Cards in the Cisco ISR 3270 Rugged Enclosure Card Replacement Process Slide the card stack into the front of the enclosure, as shown in Figure 3-7, adjusting the spacing of the Step 5 cards as necessary to fit the slots. You can use a flat-blade screwdriver to make adjustments.
  • Page 45 Chapter 3 Replacing Cards in the Cisco ISR 3270 Rugged Enclosure Card Replacement Process Figure 3-8 Attaching Alignment Tabs Serial console cable LED cable Right alignment tab Right alignment tab Step 9 Slowly slide the card stack back until the alignment tabs are flush against the extrusion.
  • Page 46 Chapter 3 Replacing Cards in the Cisco ISR 3270 Rugged Enclosure Card Replacement Process Figure 3-9 Tightening Wedge Loks Tighten the two Wedge Loks of the MARC on the antenna end cap side (see Figure 3-10) with a Step 12 3/32-inch hex blade.

  • Page 47: Reattaching The Wiring Card

    Chapter 3 Replacing Cards in the Cisco ISR 3270 Rugged Enclosure Card Replacement Process Reattaching the Wiring Card To reattach the wiring card to the card stack, follow these steps: Step 1 Attach the wiring card to the front of the card stack by aligning ports and firmly pressing the card into the stack.
  • Page 48 Chapter 3 Replacing Cards in the Cisco ISR 3270 Rugged Enclosure Card Replacement Process Figure 3-12 1-WMIC Configuration Connect the FESMIC 10-pin FE1X cable to Connect the FESMIC 10-pin FE2X cable to port J14 on the wiring card. port J4 on the wiring card.
  • Page 49 Chapter 3 Replacing Cards in the Cisco ISR 3270 Rugged Enclosure Card Replacement Process For a 3-WMIC configuration, connect the cables to the wiring card as shown in Figure 3-14. Figure 3-14 3-WMIC Configuration Connect the FESMIC 10-pin FE1X cable to Connect the FESMIC 10-pin FE2X cable to WMIC 3.

  • Page 50: Adjusting The Wmic Jumper Settings

    Chapter 3 Replacing Cards in the Cisco ISR 3270 Rugged Enclosure Card Replacement Process Adjusting the WMIC Jumper Settings If you add or remove WMIC cards, you must adjust the WMIC jumper settings on the I/O end cap as shown in Figure 3-15.

  • Page 51: Reattaching The I/O End Cap

    Chapter 3 Replacing Cards in the Cisco ISR 3270 Rugged Enclosure Card Replacement Process Reattaching the I/O End Cap To reattach the I/O end cap, follow these steps: Step 1 Thread the following cables under the card stack from the I/O end cap to the antenna end cap side: •...

  • Page 52: Reattaching The Antenna End Cap

    Chapter 3 Replacing Cards in the Cisco ISR 3270 Rugged Enclosure Card Replacement Process Reattaching the Antenna End Cap To reattach the antenna end cap, follow these steps: Step 1 If you have added new WMICs, remove the corresponding antenna end cap plugs from the antenna end cap and replace them with RP-TNC connectors.

  • Page 53: Applying New I/O End Cap Function Labels

    Step 1 Identify the labels on the I/O end cap you want to change. Step 2 Peel off the new labels from the label set you received from Cisco. Place the new labels over the old labels, as show in Figure 3-17.
  • Page 54 Chapter 3 Replacing Cards in the Cisco ISR 3270 Rugged Enclosure Card Replacement Process Cisco 3200 Series Router Hardware Upgrade Guide 3-18 OL-15983-01 Get user manuals: See SafeManuals.com...

  • Page 55: Chapter 4 Replacing The Sfp Module

    This chapter describes how to replace small-form-factor pluggable (SFP) modules. SFP modules are inserted into the SFP module slot on the Cisco 3270 Rugged Router card. These modules provide the uplink optical interfaces, laser send (TX) and laser receive (RX).

  • Page 56: Sfp Module Replacement Process

    Pull the bale-clasp latch out and down to eject the module. If the bale-clasp latch is obstructed and you cannot use your index finger to open it, use a small, flat-blade screwdriver or other long, narrow instrument to open the bale-clasp latch. Cisco 3200 Series Router Hardware Upgrade Guide OL-15983-01 Get user manuals:...
  • Page 57 Verify that the gasket is in place and replace the antenna end cap by using a 3/8-inch socket wrench to remove the bolts, torquing the bolts to 58 to 68 in-lb. For more information about replacing SFP modules and diagnosing their problems, see Cisco 3200 Series Router Hardware Reference Guide.
  • Page 58 Chapter 4 Replacing the SFP Module SFP Module Replacement Process Cisco 3200 Series Router Hardware Upgrade Guide OL-15983-01 Get user manuals: See SafeManuals.com...

  • Page 59: I N D E X

    Cisco 3270 Rugged Enclosure 13 replacement instructions 15, 57 Earlier Version of the Wiring Card 31 Upgrade 17 Exploded View of the Cisco 3230 Rugged Enclo- sure 11 wiring card 11, 14 Exploded View of the Cisco 3270 Rugged Enclo-...
  • Page 60 Index R E V I E W D R A F T — C I S C O C O N F I D E N T I A L Book Title IN-2 78-xxxxx-xx Get user manuals: See SafeManuals.com...

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