Honeywell 6200 Series Installation, Operation & Maintenance Manual

Honeywell 6200 Series Installation, Operation & Maintenance Manual

Cylinder actuator

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INSTALLATION, OPERATION, MAINTENANCE MANUAL
Series 6200
Cylinder Actuator
70-17-41-06-EN
Revision: 1.1
Table of Contents
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Summary of Contents for Honeywell 6200 Series

  • Page 1 INSTALLATION, OPERATION, MAINTENANCE MANUAL Series 6200 Cylinder Actuator 70-17-41-06-EN Revision: 1.1...
  • Page 2: Table Of Contents

    Contents 1. General ....................... 3   1.1 Introduction to Actuator ...................... 3  1.2 Actuator Structure ........................ 3  2. Storage ....................... 4   3. Operation ....................5   3.1 Inspections before Operation ..................... 5  4. Maintenance and Repair ................6   4.1 Valve Disassembly .......................
  • Page 3: General

    B) The Honeywell pneumatic cylinder actuator has been designed for easy maintenance. C) The Honeywell pneumatic cylinder actuator boasts a long life span and has few faults. To use the product to its full life span, you should install it correctly according to the manual and maintain it according to the prescribed procedures while using it.
  • Page 4: Storage

    2. Storage A) Do not throw, drop or drag the actuator when transporting it. B) Keep all parts of the actuator in a well-ventilated place protected from fire, rain and wind. Store the valve at a temperature between - 29℃ (-20℉) and 48℃ (120℉). The storage area must be protected from flooding.
  • Page 5: Operation

    3. Operation 3.1 Inspections before Operation A) Check whether there is any leak from all connections including the air pipe connections. B) Check whether the attached manual hand wheel is at the Neutral position. C) Check whether the air pressure required for valve operation is accurately set. (Cylinder Actuator: 5.0 kgf/cm , Special specification: 6.0 kgf/cm - WARINING -...
  • Page 6: Maintenance And Repair

    4. Maintenance and Repair REGULAR INSPECTION Repair and inspect as described below. If any malfunction occurs, take appropriate measures according to the preventive maintenance procedures and troubleshooting in Chapter 6. Also, disassemble and inspect the system during the regular overhaul period, and replace parts if necessary. ♣...
  • Page 7: Disassembly And Assembly Of Actuator

    4.2 Disassembly and Assembly of Actuator GENERAL INFORMATION The Honeywell pneumatic cylinder actuator moves the piston in the cylinder pipe, which is transformed into rotation and moves the valve. This procedure is to adjust the valve position to the required position by responding to control signals using air pressure.
  • Page 8 Fig 4.1 Actuator Assembly Diagram (Scotch yoke type) - 8 -...
  • Page 9: Preventive Maintenance And Troubleshooting

    5. Preventive Maintenance and Troubleshooting ♣ NOTE Check and replace actuator wearing and O-ring once every 3 years depending on the frequency of use. For other parts, replace them to prevent damages to other devices when they show a wearing sign. 5.1 Troubleshooting Table 5-1 shows some remedies to general problems that may occur at the site while using cylinder actuator.
  • Page 10: Dimension Table

    6. Dimension Table 6.1 Double Acting Type Unit: mm SIZE ISO. BASE AC06D F05/F07 AC08D AC10D F07/F10 AC12D F07/F10 AC14D F10/F12 F10/F12 AC16D SIZE ISO. BASE PCDØ AC06D F05/F07 Ø50 / Ø70 4-M6, M8 □14x14 AC08D Ø70 4-M8 □17x17 AC10D F07/F10 Ø70 / Ø102 4-M8, M10...
  • Page 11 Unit: mm SIZE ISO. BASE ØR AC20D Ø130 AC25D Ø200 AC30D 1098 Ø200 SIZE ISO. BASE PCDØ Ød x Dp CH x Dp AC20D Ø165 4-M20 □46x65 AC25D Ø254 8-M16 Ø75x85 20x12 AC30D Ø254 8-M16 Ø90x85 25x14 - 11 -...
  • Page 12: Spring Return Acting Type

    6.2 Spring Return Acting Type Unit: mm SIZE ISO. BASE AC06S F05/F07 AC08S AC10S F07/F10 AC12S F07/F10 AC14S F10/F12 F10/F12 AC16S SIZE ISO. BASE PCDØ AC06S F05/F07 Ø50 / Ø70 4-M6, M8 □14x14 AC08S Ø70 4-M8 □17x17 AC10S F07/F10 Ø70 / Ø102 4-M8, M10 □22x22 AC12S...
  • Page 13 Unit: mm SIZE ISO. BASE ØR AC20S 1172 Ø130 AC25S 1424 Ø200 AC30S 1664 Ø200 SIZE ISO. BASE PCDØ Ød x Dp CH x Dp Rc T AC20S Ø165 4-M20 □46x65 AC25S Ø254 8-M16 Ø75x85 20x12 AC30S Ø254 8-M16 Ø90x85 25x14 - 13 -...
  • Page 14 Fax: +(65) 6445-3033 Australia Honeywell Limited South Korea Phone: +(61) 7-3846 1255 FAX: +(61) 7-3840 6481 Honeywell Korea Co., Ltd. Toll Free 1300-36-39-36 Phone: +(822) 799 6114 Toll Free Fax: Fax: +(822) 792 9015 1300-36-04-70 China – PRC - Shanghai Honeywell China Inc.
  • Page 15 For more information To learn more about Honeywell Control valves, Visit www.honeywellprocess.com Or contact your Honeywell Account Manager Process Solutions Honeywell 1250 W Sam Houston Pkwy S Houston, TX 77042 Honeywell Honeywell Control Systems Ltd Honeywell House, Skimped Hill Lane...

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