Emerson KTM Series Installation And Maintenance Manual

Emerson KTM Series Installation And Maintenance Manual

Trunnion mounted ball valve

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KTM SERIES E01 TRUNNION MOUNTED BALL VALVE
INSTALLATION AND MAINTENANCE MANUAL
Before installation these instructions must be fully read and understood
1 INTRODUCTION
1.1 This product is suitable for gas and liquid
media pipelines and regulating devices, with
the advantages of small flow resistance, quick
switch, flexible quick opening and closing, long
life, being safe and reliable.
1.2 Range of application: oil, chemical,
petroleum refining, natural gas,
metallurgy, paper making, pharmaceutical,
instrument and others.
2 RANGE OF APPLICATION
The manual applies to the high-pressure
trunnion mounted ball valve listed in the table.
Emerson.com/FinalControl
Model
Oracle model code
Full bore
E0125
E01
E0126
E01
E0105
E01
E0106
E01
E0108
E01
E0109
E01
E0110
E01
Reduced bore
E0821
E01
E0822
E01
E0801
E01
E0802
E01
E0804
E01
E0807
E01
© 2017 Emerson. All Rights Reserved.
Pressure class
Size range (DN)
ASME Class 150
ASME Class 300
ASME Class 150
ASME Class 300
ASME Class 600
ASME Class 900
ASME Class 1500
ASME Class 150
ASME Class 300
ASME Class 150
ASME Class 300
ASME Class 600
ASME Class 900
VCIOM-04474-EN 22/08
50-200
50-200
250-600
250-600
50-500
40-500
40-250
80-250
80-250
300-650
300-650
80-600
50-600
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Summary of Contents for Emerson KTM Series

  • Page 1 KTM SERIES E01 TRUNNION MOUNTED BALL VALVE INSTALLATION AND MAINTENANCE MANUAL Before installation these instructions must be fully read and understood 1 INTRODUCTION Model Oracle model code Pressure class Size range (DN) Full bore 1.1 This product is suitable for gas and liquid...
  • Page 2: Key Parameters

    KTM SERIES E01 TRUNNION MOUNTED BALL VALVE INSTALLATION AND MAINTENANCE MANUAL 3 KEY PARAMETERS 3.1 Technical parameters Maximum operating pressure • The rating value of the maximum operating Model Pressure class rating value psig (MPa) pressure in the table below corresponds to the Full bore value at temperatures from -29°C to 38°C.
  • Page 3 KTM SERIES E01 TRUNNION MOUNTED BALL VALVE INSTALLATION AND MAINTENANCE MANUAL 4.2 Disassembly 4.3 Assembly 4.4 Test method: The test should be done 4.2.1 After removing all parts from the valve, wipe according to the test pressure and holding time the dust and clean it.
  • Page 4 KTM SERIES E01 TRUNNION MOUNTED BALL VALVE INSTALLATION AND MAINTENANCE MANUAL 5 TIGHTENING TORQUE OF BOLTS / NUTS FOR KTM SERIES BALL VALVE 5.1 Requirements of tightening torque The tightening torque of Class 150-300 packing gland bolts is shown in Table 5.1.1.
  • Page 5 KTM SERIES E01 TRUNNION MOUNTED BALL VALVE INSTALLATION AND MAINTENANCE MANUAL The tightening torque of Class 900 packing gland bolts is shown in Table 5.1.3. TABLE 5.1.3 CLASS 900 PACKING GLAND BOLTS TORQUE VALUES (N.m) Basic torque Packing material Valve size (DN)
  • Page 6 KTM SERIES E01 TRUNNION MOUNTED BALL VALVE INSTALLATION AND MAINTENANCE MANUAL The tightening torque of Class 150-1500 ball valve joints, adapter plates and bottom cover bolts / nuts is shown in Table 5.1.5. The basic torque in the table is the theoretical value, while the actual torque is the torque range that must be reached when tightening TABLE 5.1.5 CLASS 150-1500 BALL VALVE JOINTS, ADAPTER PLATES AND BOTTOM COVER...
  • Page 7: Application Method

    KTM SERIES E01 TRUNNION MOUNTED BALL VALVE INSTALLATION AND MAINTENANCE MANUAL 6 APPLICATION METHOD 8 TRANSPORTATION, STORAGE AND • Tighten connecting flange bolts with proper INSTALLATION strength, working the diagonally opposite 6.1 Operation nuts in sequence, be careful not to tighten 8.1 Transportation...
  • Page 8: Faults And Troubleshooting

    KTM SERIES E01 TRUNNION MOUNTED BALL VALVE INSTALLATION AND MAINTENANCE MANUAL 9 ADJUSTMENT AFTER THE MAINTENANCE FIGURE 2 3. During pressure test, be sure to lay the valve flat OF MANUAL BALL VALVE WITH MANUAL so as not to make the valve lean, otherwise the...
  • Page 9 KTM SERIES E01 TRUNNION MOUNTED BALL VALVE INSTALLATION AND MAINTENANCE MANUAL This page intentionally left blank.
  • Page 10 VCIOM-04474-EN © 2016, 2022 Emerson Electric Co. All rights reserved 08/22. KTM is a mark owned by one of the companies in the Emerson Automation Solutions business unit of Emerson Electric Co. The Emerson logo is a trademark and service mark of Emerson Electric Co. All other marks are the property of their prospective owners.

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