SEW-Eurodrive MOVIDRIVE Operating Instructions Manual
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SEW-Eurodrive MOVIDRIVE Operating Instructions Manual

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*27793095_0822*
Drive Technology \ Drive Automation \ System Integration \ Services
Compact Operating Instructions
Application Inverter
®
MOVIDRIVE
technology
Edition 08/2022
27793095/EN
Table of Contents
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Summary of Contents for SEW-Eurodrive MOVIDRIVE

  • Page 1 *27793095_0822* Drive Technology \ Drive Automation \ System Integration \ Services Compact Operating Instructions Application Inverter ® MOVIDRIVE technology Edition 08/2022 27793095/EN...
  • Page 2 SEW-EURODRIVE—Driving the world...

  • Page 3: Table Of Contents

    Terminal assignment of basic unit ................ 32 Wiring diagrams ...................... 39 Startup .............................   53 ® Setting the EtherCAT ID ..................... 53 Startup requirements .................... 54 Operation..........................  55 General information ...................... 55 Operating displays ...................... 56 Service .............................   67 Extended storage...................... 67 Shutdown ........................ 67 ® Compact Operating Instructions – MOVIDRIVE technology...

  • Page 4: General Information

    Severe or fatal injuries  WARNING Possible dangerous situation Minor injuries  CAUTION NOTICE Possible damage to property Damage to the product or its envi- ronment INFORMATION Useful information or tip: Simplifies handling of the product. ® Compact Operating Instructions – MOVIDRIVE technology...
  • Page 5 This is the formal structure of an embedded safety note:   SIGNAL WORD! Type and source of hazard. Possible consequence(s) if disre- garded. Measure(s) to prevent the hazard. ® Compact Operating Instructions – MOVIDRIVE technology...

  • Page 6: Safety Notes

    Ensure that systems in which the product is installed are equipped with additional monitoring and protection devices. Observe the applicable safety regulations and leg- islation governing technical work equipment and accident prevention regulations. ® Compact Operating Instructions – MOVIDRIVE technology...

  • Page 7: Target Group

    Ensure that unauthorized access is prevented, especially with respect to Ethernet- based networked systems and engineering interfaces. Use IT‑specific safety standards to increase access protection to the ports. For a port overview, refer to the respective technical data of the device in use. ® Compact Operating Instructions – MOVIDRIVE technology...

  • Page 8: Designated Use

    2.5.2 Restrictions under the European WEEE Directive 2012/19/EU Options and accessories from SEW-EURODRIVE may only be used in combination with products from SEW-EURODRIVE. Functional safety technology The product must not perform any safety functions without a higher-level safety sys- tem unless explicitly allowed by the documentation.

  • Page 9: Transport

    III to II using additional external overvoltage pro- tection. • If a protective electrical separation is required, then implement this outside the product at altitudes of more than 2000 m above sea level (protective separation in accordance with EN 61800‑5‑1 and EN 60204‑1). ® Compact Operating Instructions – MOVIDRIVE technology...

  • Page 10: Electrical Installation

    If this is not possible, other preventive measures must be taken. These preventive measures are described in EN 61800-5-1. ® Compact Operating Instructions – MOVIDRIVE technology...

  • Page 11: Startup/Operation

    It is not sufficient to observe a minimum switch-off time. Perform a shutdown as described in the documentation in the chapter "Service" > "Shutdown". ® Compact Operating Instructions – MOVIDRIVE technology...

  • Page 12: Movidrive

    The following list is an example: • /CES11A = Multi-encoder card • /CID21A, /CIO21A = Input/output cards • /CFE21A = EtherNet/IP and Modbus TCP • /CFN21A = PROFINET • /CFP21A = PROFIBUS • /CFL21A = POWERLINK ® Compact Operating Instructions – MOVIDRIVE technology...

  • Page 13: Installation

    The rear panel of the housing of size 5 inverters is designed in such a way that you can grip them securely by hand to lift and transport the inverters without damaging them. 21435628299 ® Compact Operating Instructions – MOVIDRIVE technology...

  • Page 14: Mechanical Installation

    Mechanical installation CAUTION Risk of injury to persons and damage to property. Never install defective or damaged products. • Before installing any products, check them for external damage. Replace any damaged products. ® Compact Operating Instructions – MOVIDRIVE technology...
  • Page 15 Clearance at the side is not necessary. The units can be arranged directly next to one another. INFORMATION Special bending spaces are required according to EN  61800‑5‑1 for cables with a cross section of 10 mm and larger. This means the clearance must be increased if required. ® Compact Operating Instructions – MOVIDRIVE technology...
  • Page 16 Installation Mechanical installation 4.2.2 Bore patterns Size Dimensions of the device base plate in mm Size 1 Size 2 Size 3 Size 4 Size 5 Size 6 Size 7 9007215129195275 ® Compact Operating Instructions – MOVIDRIVE technology...

  • Page 17: Electrical Installation

    EN 61800-5-1. The connected signal circuits must meet requirements according to SELV (Safety Extra Low Voltage) or PELV (Protective Extra Low Voltage) to ensure protective separation. The installation must meet the requirements for protective separation. ® Compact Operating Instructions – MOVIDRIVE technology...
  • Page 18 Nominal miniature circuit breaker voltage ≥ nominal line voltage Miniature circuit breaker with Nominal currents of the miniature circuit breaker must characteristics B, C, D be 10% higher than the nominal line current of the in- verter ® Compact Operating Instructions – MOVIDRIVE technology...
  • Page 19 "Installation accessories". 1. Connect the cables. 2. The plastic covers must be removed in different ways depending on the cross sec- tion used. 3. Attach the plastic covers at the individual connections. ® Compact Operating Instructions – MOVIDRIVE technology...
  • Page 20 Non-compliance with the minimum switch-on/switch-off times Inverter damage. • Observe a minimum switch-off time of 10 s before switching on the power supply again. • Do not switch on the supply system more than once per minute/every 2 minutes. ® Compact Operating Instructions – MOVIDRIVE technology...
  • Page 21 Whether an external 24 V supply is required for MDX91A-.. depends on the load, e.g. the encoder supply and the outputs. 24 V 15027024779 Select the cross section of the supply cable according to the power demand of the devices to be supplied. ® Compact Operating Instructions – MOVIDRIVE technology...
  • Page 22 Correct cabling The 4-pole system bus cable is used between automation components, see figure " ". X30 OUT X30 IN X30 OUT X30 IN 18014419316584331 ® ® MOVIDRIVE modular MOVIDRIVE system System bus cable ® Compact Operating Instructions – MOVIDRIVE technology...
  • Page 23 The power connections of the braking resistors must be connected to +R and -R in parallel. • Each braking resistor requires a separate protection against thermal overload. • The signal contacts (NC contacts) of the protection devices must be connected in series. ® Compact Operating Instructions – MOVIDRIVE technology...
  • Page 24 – If the thermal circuit breaker trips, the signal is evaluated only in the PLC. – If the thermal circuit breaker trips, the PLC must interrupt the power supply. – If the thermal circuit breaker trips, there is no direct response in the application inverter. ® Compact Operating Instructions – MOVIDRIVE technology...
  • Page 25 – If the thermal circuit breaker trips, the signal directly affects the line contactor. – This does not require a response by the PLC. – If the thermal circuit breaker trips, there is no direct response in the application inverter. ® Compact Operating Instructions – MOVIDRIVE technology...
  • Page 26 DC 24 V. • Connection 2 – If the thermal circuit breaker trips, the signal is evaluated only in the PLC. – If the thermal circuit breaker trips, the PLC must interrupt the power supply. ® Compact Operating Instructions – MOVIDRIVE technology...
  • Page 27 – If the thermal circuit breaker trips, the signal directly affects the line contactor. – This does not require a response by the PLC. – If the thermal circuit breaker trips, there is no direct response in the application inverter. ® Compact Operating Instructions – MOVIDRIVE technology...
  • Page 28 – If the thermal circuit breaker trips, the signal is evaluated only in the PLC. – If the thermal circuit breaker trips, the PLC must interrupt the power supply. – If the thermal circuit breaker trips, there is no direct response in the application inverter. ® Compact Operating Instructions – MOVIDRIVE technology...
  • Page 29 – If the thermal circuit breaker trips, the signal directly affects the line contactor. – This does not require a response by the PLC. – If the thermal circuit breaker trips, there is no direct response in the application inverter. ® Compact Operating Instructions – MOVIDRIVE technology...
  • Page 30 DC 24 V. • Connection 2 – If the thermal circuit breaker trips, the signal is evaluated only in the PLC. – If the thermal circuit breaker trips, the PLC must interrupt the power supply. ® Compact Operating Instructions – MOVIDRIVE technology...
  • Page 31 – If the thermal circuit breaker trips, the signal directly affects the line contactor. – This does not require a response by the PLC. – If the thermal circuit breaker trips, there is no direct response in the application inverter. ® Compact Operating Instructions – MOVIDRIVE technology...

  • Page 32: Terminal Assignment Of Basic Unit

    PE connection X2:U X2:V Motor connection X2:W X2:+R Braking resistor connection X2:-R PE connection 4.5.2 Size 4 Illustration Terminal Connection Assignment X1:L1 X1:L2 Line connection X1:L3 X1:-U DC link connection X1:+U PE connection ® Compact Operating Instructions – MOVIDRIVE technology...
  • Page 33 X2:V Motor connection X2:W X2:+R Braking resistor connection X2:-R PE connection 4.5.4 Sizes 7 – 8 INFORMATION Size 8 is not yet available. Illustration Terminal Connection Assignment Connection in front of DC link choke -Uz* +Uz* ® Compact Operating Instructions – MOVIDRIVE technology...
  • Page 34 DC 24 V voltage output X21:2 DO00 Digital output 1, operational X21:3 DO01 Digital output 2, output stage enable X21:4 DO02 Fault at digital output 3 X21:5 DO03 Digital output 4, STO active X21:6 Reference potential ® Compact Operating Instructions – MOVIDRIVE technology...
  • Page 35 Motor temperature evaluation X15:7 Reserved X15:8 Reserved X15:9 S4 (sin-) Signal track X15:10 S3 (cos-) Signal track X15:11 Reserved X15:12 Reserved X15:13 R2 (REF-) Supply voltage of resolver X15:14 +TEMP_M Motor temperature evaluation X15:15 Reserved ® Compact Operating Instructions – MOVIDRIVE technology...
  • Page 36 B (K2) Negated signal track B (K2) X15:11 C (K0) Negated signal track C (K0) X15:12 Reserved – X15:13 Encoder supply 24 V S24VG X15:14 +TEMP_M Motor temperature evaluation X15:15 Encoder supply 12 V S12VG ® Compact Operating Instructions – MOVIDRIVE technology...
  • Page 37 X15:10 B (sin-) (K2) Negated signal track B (sin-) (K2) X15:11 Reserved – X15:12 DATA- Signal cable X15:13 Encoder supply 24 V S24VG X15:14 +TEMP_M Motor temperature evaluation X15:15 Encoder supply 12 V S12VG ® Compact Operating Instructions – MOVIDRIVE technology...
  • Page 38 Installation Terminal assignment of basic unit ® 4.5.11 X16: MOVILINK DDI interface Display Terminal Connection Assignment ® Coaxial connection MOVILINK ® Compact Operating Instructions – MOVIDRIVE technology...

  • Page 39: Wiring Diagrams

    L1 L2 L3 L1´ L2´ L3´ MDX9.A.. U1 V1 W1 U2 V2 W2 63050408662092427 Fuses Braking resistor (optional) Line contactor Output choke and/or output filter (both optional) Line choke (optional) Motor Line filter (optional) ® Compact Operating Instructions – MOVIDRIVE technology...
  • Page 40 For line connection without line contactor, the temperature evaluation of the braking resistor must be ensured via a digital input on the application inverter. The connected digital input must be parameterized for monitoring the braking resistor temperature evaluation. ® Compact Operating Instructions – MOVIDRIVE technology...
  • Page 41 L1´ L2´ L3´ L1 L2 L3 L1´ L2´ L3´ MDX9.A.. U1 V1 W1 U2 V2 W2 54043209407696267 Fuses Braking resistor (optional) Line choke (optional) Output choke and/or output filter (both optional) Line filter (optional) Motor ® Compact Operating Instructions – MOVIDRIVE technology...
  • Page 42 The selection of the brake control and the shown connection diagrams only represent one of the many possibilities. Observe the catalogs and operating instructions of the motors for more information and installation notes. ® Compact Operating Instructions – MOVIDRIVE technology...
  • Page 43 Installation Wiring diagrams BMK. brake control DB00 BMKB 14324495755 BMV brake control – 2 coils DB00 DC 24 V 14373482507 ® Compact Operating Instructions – MOVIDRIVE technology...
  • Page 44 Installation Wiring diagrams BMV brake control – 1 coil DB00 DC 24 V 14373494923 BMS, BME brake control DB00 14324554891 ® Compact Operating Instructions – MOVIDRIVE technology...
  • Page 45 Installation Wiring diagrams BMP brake control DB00 14324544523 BG, BGE brake control DB00 14324565259 ® Compact Operating Instructions – MOVIDRIVE technology...
  • Page 46 Connection of the brake with 3-wire technology (standard) Connection of the brake with 2-wire technology (optional). In this case, there is no connection from terminal X14:14 of the brake module to terminal 3a of the auxiliary terminal strip. ® Compact Operating Instructions – MOVIDRIVE technology...
  • Page 47 Connection of the brake with 3-wire technology (standard) Connection of the brake with 2-wire technology (optional). In this case, there is no connection from terminal X14:14 of the brake module to terminal 3a of the auxiliary terminal strip. ® Compact Operating Instructions – MOVIDRIVE technology...
  • Page 48 DO03 STO active Reference potential for digital outputs DOR-C Shared relay contact DOR-NO NO contact DOR-NC NC contact Reserved Reference potential 18014424112917771 Module bus operating mode Digital inputs Digital outputs Isolated relay contact ® Compact Operating Instructions – MOVIDRIVE technology...
  • Page 49 If no CS.A card is installed upon delivery, the cable bridges are installed at the factory. Connection of brake control and motor temperature monitoring Motor encoder connection ® Connection of MOVILINK  DDI digital motor integration PLUS ® SBus /EtherCAT system bus ® Compact Operating Instructions – MOVIDRIVE technology...
  • Page 50 REF1 AI21 AI22 AI31 AI32 REF2 9007213575393675 Connection to the terminals AI31 and AI32 is carried out analogously to the connec- tion to the terminals AI21 and AI22 shown in the wiring diagrams. ® Compact Operating Instructions – MOVIDRIVE technology...
  • Page 51 REF1 and AI21 shown in the wiring diagrams. Current input REF1 AI21 AI22 AI31 AI32 REF2 9007213575398539 Observe the switch position of "DIP switch S50" when activating the current input. ® Compact Operating Instructions – MOVIDRIVE technology...
  • Page 52 Current output AOV2 AOC2 AOV3 AOC3 18014412830272395 Connection to the terminals AOC2 and GND is carried out analogously to the connec- tion to the terminals AOC1 and GND shown in the wiring diagram. ® Compact Operating Instructions – MOVIDRIVE technology...

  • Page 53: Startup

    ID, hexadecimal Setting S1 Setting S2 (× 10) (× 1) ® S1 EtherCAT ID (×10) ® S2 EtherCAT ID (×1) ® The EtherCAT ID "110" is set as an example in the illustration above. ® Compact Operating Instructions – MOVIDRIVE technology...

  • Page 54: Startup Requirements

    Ethernet cable (category 6) and access via EtherCAT /Ethernet/PROFINET Part number Scope of delivery • USM21A interface adapter 28231449 • Serial interface cable with 2 × RJ10 connectors • USB cable (A-B) 18123864 • Serial interface cable RJ10 ↔ D-sub 9 ® Compact Operating Instructions – MOVIDRIVE technology...

  • Page 55: Operation

    Switching the motor output at the inverter with enabled output stage. Damage to the inverter. • The motor output of the inverter may only be switched or disconnected when the output stage is inhibited. ® Compact Operating Instructions – MOVIDRIVE technology...

  • Page 56: Operating Displays

    – No encoder selected. – "Source actual speed" or "Ac- tual position" parameter shows an encoder that does not exist. Motor management not ready Flashing Internal device supply in- complete Flashing Power section not ready Flashing ® Compact Operating Instructions – MOVIDRIVE technology...
  • Page 57 FCB 01 can be selected from various sources. Auto Configuration Data is transferred to the in- The motor is started up via the ® ® verter via MOVILINK  DDI MOVILINK  DDI interface. interface. ® Compact Operating Instructions – MOVIDRIVE technology...
  • Page 58 Brake test Brake is tested by applying a torque when the brake is applied. Motor parameter measure- Motor parameter measurement is ac- ment tive. Stop at user limits Serves to stop at user limits. ® Compact Operating Instructions – MOVIDRIVE technology...
  • Page 59 The "Change" parameter is set to "0x01:change/error". Application watchdog timeout Flashing twice A watchdog timeout error has occurred in the application. Watchdog Timeout Illuminated A PDI watchdog timeout error has occurred. 1) PDI = Process Data Interface ® Compact Operating Instructions – MOVIDRIVE technology...
  • Page 60 • A hardware module was selected that does not support the PROFINET interface. • The standard process data and the safe process data have been as- signed mixed to the PROFINET device. ® Compact Operating Instructions – MOVIDRIVE technology...
  • Page 61 Cyclic duration factor: 500 ms Switch-off time: 500 ms All LEDs No physical connection to further Ethernet nodes was detect- LED at the respective Ethernet port Data is being sent or received via the Ethernet port. Green/yellow, flashing ® Compact Operating Instructions – MOVIDRIVE technology...
  • Page 62 No power supply or DC 24 V supply. Green The device has not been configured yet. • Configure the device. • Check the DHCP server connection Flashing (only if DHCP is activated and in persistent status). ® Compact Operating Instructions – MOVIDRIVE technology...
  • Page 63 Cyclic duration factor: 500 ms Switch-off time: 500 ms All LEDs No physical connection to further Ethernet nodes was detect- LED at the respective Ethernet port Data is being sent or received via the Ethernet port. Green/yellow, flashing ® Compact Operating Instructions – MOVIDRIVE technology...
  • Page 64 Invalid Ethernet frame format, Check/adjust the network. e.g. wrong Ethernet CRC (redund- ancy checksum) Loss of frame Check/adjust the network. Frame collision Check/adjust the network. Invalid IP address Set a valid IP address. ® Compact Operating Instructions – MOVIDRIVE technology...
  • Page 65 Check to see that you use the matching device description file (). "RUN" LED The "RUN" LED indicates whether the bus electronics is functioning properly. Measure Green PROFIBUS hardware OK. – Bus electronics without faults. ® Compact Operating Instructions – MOVIDRIVE technology...
  • Page 66 If the fault occurs repeatedly, contact SEW‑EURODRIVE Service. • Check the PROFIBUS address set The PROFIBUS address is set to 0 or to a in the device. value greater than 125. Flashing with 2 Hz • Reset the device. ® Compact Operating Instructions – MOVIDRIVE technology...

  • Page 67: Service

    To shut down the inverter, de-energize the inverter using appropriate measures. WARNING Electric shock due to incompletely discharged capacitors. Severe or fatal injuries. • Observe a minimum switch-off time of 10 minutes after disconnecting the power supply. ® Compact Operating Instructions – MOVIDRIVE technology...
  • Page 72 SEW-EURODRIVE—Driving the world SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Str. 42 76646 BRUCHSAL GERMANY Tel. +49 7251 75-0 Fax +49 7251 75-1970 [email protected] www.sew-eurodrive.com...

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