Available languages
Available languages
Quick Links
General information:
ALCO filter dryer shells with replaceable core/filter
are for new installation or for integration into the
system for cleanup purpose after compressor motor
burnout.
!
Safety instructions:
• Read
installation
instruction
Failure to comply can result in device failure,
system damage or personal injury.
• It is intended for use by persons having the
appropriate
knowledge
and
attempting to install the shell make sure
pressure in system is brought to and remains at
atmospheric pressure.
• Do not release any refrigerant into atmosphere.
• Do not use any other fluid media without prior
approval of Alco Controls. Use of fluid not
listed could result in:
• Change of hazard category of product and
consequently change of conformity assessment
requirement for product in accordance with
European
pressure
equipment
97/23/EC.
• Chemical deterioration of desiccants of core in
the shell.
• In a severely contaminated system, avoid
breathing acid vapours and avoid contact with
skin from contaminated refrigerant / lubricants.
Failure to do so could result in skin injury.
• The filter dryer shell must be used only for the
purpose it is designed for.
Mounting location:
Allow sufficient clearance from the flanged end to
permit removal of the shell's entire internal
components assembly (see fig. 1).
1) Liquid line
• Locate shell as close as possible to the inlet of
expansion valve. If solenoid valve and sight glass
are incorporated, the arrangement will be in the
following
sequences
in
flow
refrigerant and as close as possible:
- Filter dryer shell, solenoid valve, sight glass and
expansion valve.
Remark: Protect the shell against sunrays and
vibration.
2) Clean-up after compressor motor burnout
• Shell must be as close as possible to the
compressor in suction line but upstream of any
vibration adsorber that might be presented.
• Filter drier shell shall be installed vertically with
up side flange/quick cap or as shown in Fig. 2
which it will permit the return of oil to the
compressor.
Technical Data
Type:
Max. working pressure Ps
at Ts: -10°C... +65°C
at Ts: -10°C ... +10°C
at Ts: -45°C ... -10°C
Volume (liter)
Fluid group
Refrigerants
Connection
Required cores S/H/W/F-48 (pieces) 1 (S/H/W/F-24)
Hazard category: PED 97/23/EC
Marking
ADKS_65054__R08
Operating Instructio
ons
Filter dryer she
ells
ADKS / FDS / F
FDH
• For
r
detailed
reco
ommendation, consult the system / compressor
man
nufacturers or contact Alco controls application
eng
gineering department.
Insta
allation Filter Dryer Shells:
• Do
not remove seal caps until ready for installation
in o
order to minimize entering of moisture and dirt
into
o shell.
thoroughly.
• The
e arrow on the label must be point in the
dire
ection of refrigerant flow. Reverse flow reduces
the
filtering ability, increases the pressure drop
thro
ough the filter drier shell and may cause internal
skill.
Before
scre
een damage.
• Rem
moval of the internal components of shell is not
requ
uired before and during brazing.
• Wh
hen brazing, direct flame away from shell. Use
wet
t rags or other suitable heat protection to
pre
vent damage to the paint surfaces adjacent the
fitti
ings.
• Use
e proper temperature for brazing/welding.
AD
DKS and FDS are equipped with copper fittings.
FDH
H is equipped with steel plated fittings. Do not
exc
ceed 675°C flame temperature.
directive
• If th
he total shell weight results in excessive stress
to t
the piping joints, the shell must be supported by
suit
table mounting bracket(s).
Insta
allation/Replacement of Filter Cores:
Befor
re opening of the Filter Drier Shell pump down
syste
m and shell completely!
Do n
not remove cores from bag until just prior to
instal
llation.
conta
amination of the desiccant from surrounding
atmo
sphere.
FDS:
: Opening quick cap (Fig. 3, 6)
• Loo
ose the nut by two turns. Rotate the quick cap
cou
unterclockwise and lift the quick cap from shell.
• Wit
thdraw entire internal assembly by pulling on
spri
ing.
ADK
KS/FDH (Fig. 6):
• Rem
move flange bolts and flange cover. Withdraw
direction
of
entire
e internal assembly by pulling on handle.
• Uns
screw inlet block retainer.
• Rem
move and dispose used filter drier blocks.
• Cle
ean all internal parts thoroughly.
• Rem
move blocks from packaging.
• Cor
res must be mounted by all means with the
tape
ered inside diameter against the outlet retainer.
Ass
semble all parts and new gaskets acc. to Fig. 6
and
d screw handle on the outlet retainer.
• Car
refully insert assembled unit into shell.
FDS:
: Closing quick cap (Fig. 4, 6)
• Aft
ter replacement of Filter Cores always check
cov
ver and shell o-rings for damage. O-ring set has
to b
be ordered separately.
FDS-24..
ADK
S-48 / FDS-48..
34.5 bar
34.5 bar
25.9 bar
25.9 bar
25.9 bar
25.9 bar
1
2.1
II
II
10...28 mm
1
16...67 mm
1
not applicable
I
HP, UL,
,UL,
Date: 20.06.2013
Emerson Climate Technologies
Holzhauser Str. 180 - D-13509
GB
www.emersonclimate.eu
clean-up
procedure
Early
removal
could
result
ADKS-96..
ADKS-144..
34.5 bar
34.5 bar
25.9 bar
25.9 bar
25.9 bar
25.9 bar
3.8
II
CFC, HCFC, HFC
22...54 mm
28...54 mm
2
I
,UL,
,UL,
s GmbH
9 Berlin
Germany
u
and
• Place the quick
cap on the shell, push it against
shell and rotate t
the quick cap clockwise until the
red marks are ne
xt to each others. Fasten nut with
27Nm for FDS-24
4 and 34Nm for other FDS types.
ADKS/FDH: Closi
ing flange cap (Fig. 6)
• Make sure that t
the flat gasket has been properly
incorporated in t
the round groove of flange cap.
After replacemen
nt of Filter Cores always use new
cover gasket. Li
ightly coat the new gasket with
refrigeration oil o
on both surfaces.
• Screw the first bo
olt (for FDH with washer) in a few
turns to assist wit
th the mounting of the cap.
• Place the cap ont
to the shell ensuring the cut-out is
aligned under th
he first screw (and washer for
FDH). Handtight
ten first bold. Insert the remaining
bolts and handtig
ghten. Torgue the bolts to 35Nm
using a crisscross
s pattern to apply pressure evenly.
Leakage test:
• After completion
n of installation, a test pressure
must be carried o
out as follows:
- According to
EN378 for systems which must
comply with
European pressure equipment
directive 97/23/E
EC
- To maximum
working pressure of system for
other application
ns
Warning:
1) Failure to do so
could result in loss of refrigerant
and person injury.
2) The pressure te
est must be conducted by skilled
persons with due
e respect regarding the danger
related to pressure.
in
• After leakage tes
t, start system and after sufficient
running time, ch
heck colour of moisture indicator
for moisture lev
vel. We recommend the use of
ALCO moisture
indicators with a sensitivity of
3%. The colour
r calibration of ALCO moisture
indicator provide
e a positive and precise indication
of the system's m
moisture condition.
• In systems with
h excessive moisture it may be
necessary to rep
lace core(s) for several times in
order to bring m
moisture in the system to a safe
level.
Warning:
During operation o
of system, the shell may have a
high surface tempe
erature.
Service hints
The external surfa
ce of shells are coated by epoxy
powder painting
for optimum protection against
corrosion. The ex
xternal surface of shell shall be
checked as per
EN-378 during routine/periodic
inspection/service.
ADKS-192..
.
34.5 bar
25.9 bar
25.9 bar
5.4
7
II
II
35...54 mm
22...35 mm
3
4
I
II
UL
L,
0036,
pend.,
PCN 86
62 929
FDH-48
FDH-96
-
-
46 bar
46 bar
25.9 bar
25.9 bar
2.1
3.8
II
II
22...42 mm
1
2
I
I
,UL
,UL
pend.,
PA-00143
Related Manuals for Emerson ALCO ADKS Series
Summary of Contents for Emerson ALCO ADKS Series
- Page 1 Operating Instructio Emerson Climate Technologies s GmbH Filter dryer she ells Holzhauser Str. 180 - D-13509 9 Berlin Germany ADKS / FDS / F www.emersonclimate.eu • For detailed clean-up procedure • Place the quick cap on the shell, push it against...
- Page 2 Betriebsanleitun Emerson Climate Technologie es GmbH Filtertrocknerge häuse Holzhauser Str. 180 - D-1350 09 Berlin Germany ADKS / FDS / F www.emersonclimate.e • Filt tertrocknergehäuse senkrecht mit Deckel nach FDS: Schliessen Sc chnellverschlußdeckel (Fig. 4, 6) Beschreibung: en oder gemäß Bild 2 installieren, damit der ALCO Filtertrocknergehäuse mit austauschbaren...
- Page 3 Instructions de serv vice Emerson Climate Technologies s GmbH Boîtiers ADKS / FD DS / FDH Holzhauser Str. 180 - D-13509 9 Berlin Germany (filtres interchange eables) www.emersonclimate.eu ADKS/FDH, mis e en place et fermeture du Informations générales: Insta allation: couvercle (Fig.
- Page 4 Instrucciones de funcion namiento Emerson Climate Technologies s GmbH Holzhauser Str. 180 - D-13509 9 Berlin Carcasa para filtro secador Germany ADKS / FDS / F www.emersonclimate.eu mpresor o contacte con el departamento de los cartuchos filt trantes El juego de juntas tóricas Información general:...
- Page 5 Istruzioni operativ Emerson Climate Technologies s GmbH Filtri essicatori ant tiacido Holzhauser Str. 180 - D-13509 Berlin Germany ADKS / FDS / F www.emersonclimate.eu Informazioni generali mpressore, oppure contattare la divisione • Posizionare il co operchio sull’ involucro in modo I filtri essicatori antiacido ad involucro ricaricabile plication Engineering della Alco Controls.
- Page 6 Instructies voor het ge ebruik Emerson Climate Technologies s GmbH Filter/droger behui zingen Holzhauser Str. 180 - D-13509 9 Berlin Germany ADKS / FDS / F www.emersonclimate.eu • Con ntacteer voor gedetailleerde reinigingsinstructi- • Na het vervangen n van de elementen dienen de de...
- Page 7 Návod k Použití Emerson Climate Technologies GmbH Holzhauser Str. 180 - D-13509 B Berlin Dehydrátory Germany ADKS / FDS / FD www.emersonclimate.eu Základní údaje • Vla astní postup išt ní okruhu vhodné • Vy istit vnit ní pl lochu plášt dehydrátoru.
- Page 8 Emerson Climate Technologie es GmbH Instrukcja obsług Holzhauser Str. 180 - D-1350 09 Berlin Obudowa filtra-odwa adniacza Germany ADKS / FDS / FD www.emersonclimate.e syst temów / spr arek lub kontaktowa si z działem • Rozkr wewn tr rzny blok filtra.
- Page 9 Emerson Climate Technologies GmbH Holzhauser Str. 180 - D-13509 B Berlin Germany ADKS / FDS / FD www.emersonclimate.eu • ALCO • FDS-24 • FDS. ADKS/FDH: . 6) • • • • • • • • • • • ADKS DH).
- Page 10 Emerson Climate Technologies s GmbH Holzhauser Str. 180 - D-13509 Berlin ADKS / FDS / / FDH Germany www.emersonclimate.eu Fig. 3: Fig. 1: Type ADKS/FDS-48 170 mm ADKS-96 310 mm ADKS-144 450 mm ADKS-192 590 mm Fig. 4: FDS-24 220 mm Fig.