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Sony PDJ-A640 Installation Manual

Professional disc cart
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PROFESSIONAL DISC CART
PDJ-A640
PROFESSIONAL DISC CART MOUNT KIT
PDBK-A640
INSTALLATION MANUAL
1st Edition (Revised 2)
Serial No. 10001 and Higher
Table of Contents
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Summary of Contents for Sony PDJ-A640

  • Page 1 PROFESSIONAL DISC CART PDJ-A640 PROFESSIONAL DISC CART MOUNT KIT PDBK-A640 INSTALLATION MANUAL 1st Edition (Revised 2) Serial No. 10001 and Higher...
  • Page 2 Pour toute réparation faire appel à une personne compétente uniquement. For safety, do not connect the connector for peripheral device wiring that might have excessive voltage to the following port(s). : NETWORK connector Follow the instructions for the above port(s). PDJ-A640 IM...

  • Page 3: Table Of Contents

    Mass ............... 2-1 (E) 3-10. Setting the DECK ..........3-20 (E) 2-2. Precautions on Transportation ......... 2-1 (E) 3-11. Setting the DECK Mounted on the PDJ-A640 ..3-20 (E) 2-2-1. Moving the Main Unit on its Castors ..... 2-1 (E) 3-11-1.
  • Page 4 6-4-3. Prconf Command ..........6-6 (E) 6-4-4. Setmib Command ........... 6-7 (E) 6-4-5. Prmib Command ..........6-8 (E) 6-4-6. Loadmib Command ........6-8 (E) 6-4-7. Storemib Command ........6-9 (E) 6-4-8. Quit Command ..........6-9 (E) 2 (E) PDJ-A640 IM...

  • Page 5: Manual Structure

    This manual is required for running and operating the PDJ-A640..Maintenance Manual (Available on request) This manual contains information on the servicing of the PDJ-A640 to the extent of the assembly level (adjustments, block diagrams, parts list and so on). The maintenance and inspection methods of the Professional Disc Cart PDJ-A640 are described.
  • Page 6 Maintenance with SNMP The Cart supports SNMP (Simple Network Management Protocol). For example, monitoring using the Sony “MMStation” Remote Maintenance and Monitoring Software is possible. This program enables you to monitor and record the hardware statuses in real time via a TCP/IP network. If any hardware problem is detected, you can analyse the problem at once and take necessary countermeasures.

  • Page 7: Contents

    PDJ-A640, and the space required for maintenance. Section 3 Installation Procedure This section describes how to secure the PDJ-A640 to the floor and the ceiling, and how to set the system control unit. The section also describes the installation of the PDW-1500/PDW-HD1500/PDW-F1600/PDW-F70/PDW-F75, cable connection at the rear side, how to turn on the power, and how to handle the optical disc unit.

  • Page 9: Unpacking And Packing

    1-1. Unpacking and Packing of PDJ-A640 . The PDJ-A640 can move on its castors. At least three persons must work together for safety when bringing down the PDJ-A640 from the bottom tray using the slope. There maybe a height difference between the bottom tray and the slope, which catches the casters as the PDJ-A640 passes over.
  • Page 10 4. Attach the slope to the bottom tray and engage the fixing hook with the loop on the slope. 2. Remove the two spacers. PDJ-A640 PDJ-A640 Fixing hook Spacers Slopes Bottom tray 5. Bring down the PDJ-A640 from the bottom tray using the slopes. 1-2 (E) PDJ-A640 IM...

  • Page 11: Installation Condition

    When moving the PDJ-A640, ensure that the shorter side of the PDJ-A640 should always face the advancing direction. Pay attention to this orientation, because the PDJ-A640 may fall if the longer side of the PDJ-A640 faces the advancing direction. The direction...

  • Page 12: Moving The Unit On A Forklift

    Shipment”.) Install the PDJ-A640 on the location with sufficient floor The eyebolts are designed to secure the Professional Disc strength. If the PDJ-A640 is installed on the location with Cart machine. insufficient floor strength, the PDJ-A640 may fall causing Do not lift the Professional Disc Cart machine by the death or serious injury.

  • Page 13: Door Dimension And Ceiling Height Of The Room To Install The Pdj-A640

    2-3-3. Door Dimension and Ceiling Height of the Room to Install the PDJ-A640 . Door dimension The door dimension should exceed the one described in the following figure (1970 mm in height, and 750 mm in width). (Note: Without eyebolts) .

  • Page 14: Maintenance Space

    2-3-4. Maintenance Space To facilitate the maintenance, secure a sufficient space when installing or removing the DECK(PDW- 1500/PDW-HD1500/PDW-F1600/PDW-F70/PDW-F75) to the PDJ-A640. Recommended value: Front side: Approx. 1.0 m Rear side: Approx. 0.8 m (1000) Front side (800) Rear side Front door...

  • Page 15: Power Supply

    When installing the PDJ-A640, prepare the domestic Power cord AC inlet wiring to which the PDJ-A640 can be connected without any stress near the unit. 2-4-1. AC Power Supply Power requirements : 100 V ± 10% to 240 V ± 10% 50/60 Hz ±...

  • Page 17: Installation Procedure

    This equipment should be secured to the building before operation. 3-1. Precaution . Be sure to install the PDJ-A640 Professional Disc Cart machine by two or more persons for the safety purpose. . The PDW-1500, PDW-HD1500, PDW-F1600, PDW-F70 and PDW-F75 disc recorders installed in the cart machine are referred to as DECK.

  • Page 18: Opening And Closing The Door

    3-9. Connecting/Tying the Cables 3-10. Setting the DECK B3 x 6 3-11. Setting the DECK Mounted on the PDJ-A640 Lock cover Fig.1 3-12. Inserting/Removing the Optical Disc Cartridge 3-13. Optimization of the Bin Position Screwdriver Lock lever Fig.2 3-2 (E) PDJ-A640 IM...

  • Page 19: Securing The Professional Disc Cart Main Unit

    Be sure to install on the floor with sufficient strength to prevent the PDJ-A640 from falling or moving, and secure the PDJ-A640 with a chain or the like fixed to the ceiling with sufficient strength. 1. Turn the leveling feet out of the Professional Disc Cart machine to the ground.

  • Page 20: Setting System Control Unit

    System control unit 4. Setting the DIP switch B4 x 6 Set the DIP switches S1, S4, and S8 on the system control board (node board) of the PDJ-A640 as follows. System control unit System control board B3 x 6...
  • Page 21 8, and the stop bit is 1. (2) S4 (8 bits) setting (System frequency (NTSC DF/NDF and PAL) setting) RS-422A Termination S8-2 System S4-1 S4-2 NTSC Drop Frame NTSC Non-Drop Frame OFF Factory default setting 3-5 (E) PDJ-A640 IM...

  • Page 22: Removing/Moving The Fixed Parts At Shipment

    . The shipping plate B can be removed and installed The shipping plate A can be installed on the rear panel on the rear panel of PDJ-A640. (Refer to Section 3- of PDJ-A640. (Refer to Section 3-6-3.) 6-3.) Hexagon socket bolt Fig.1...

  • Page 23: Installing The Shipping Plates A And B To The Rear Panel

    Shipping plates A and B can also be installed to the rear 2. Loosen the screw on the shipping ring (upper). Move panel of PDJ-A640 after being removed. the shipping ring (upper) up to the stopper on the Y- Install the removed shipping plates A and B as shown axis shaft, and then tighten the screw to fix it.

  • Page 24: Removing/Installing The Bin Drum

    “SHIPPING POSI” on the second line. 4. The bin drum and the elevator block move to the shipping positions. 5. Fix the bin drum with the bin drum fixing screws at Bin drum fixing hole this position. Bin drum fixing screw 3-8 (E) PDJ-A640 IM...

  • Page 25: Installing The Deck

    HD1500/PDW-F1600, PDW-F70 with PDBK-A640, Blank panel A and PDW-F75 with PDBK-A640/104 installed on the For PDW-1500/PDW-HD1500/PDW-F1600 : rack in the PDJ-A640. Blank panel B . The rack position and the blank panel to be installed are For PDW-F70/PDW-F75 : Blank panel A (accessory)
  • Page 26 2) The attachment of these panels serves to make the pressure inside the PDJ-A640 to be higher than the ambient pressure. They also have the air inside the PDJ-A640 circulate, which prevents the temperature inside the unit from rising.
  • Page 27 (2) Install the PDBK-104 when mounting the PDW-F75. After mounting, set the Video INPUT to SDSDI or COMPOSIT using the F1 function key on the upper right of the LCD on the DECK. (Refer to the Operation Manual of the PDBK-104.) 3-11 (E) PDJ-A640 IM...
  • Page 28 Rack Holes PDW-1500 Feet Holes Feet Installation position of PDW-HD1500/PDW-F1600 Rack PDW-HD1500/ PDW-F1600 Holes Washers Holes Washers Installation position of PDW-F70/PDW-F75 PDW-F70 Rack (with PDBK-A640) Holes PDW-F75 (with PDBK-A640/104) Holes Feet Feet 3-12 (E) PDJ-A640 IM...
  • Page 29 PDW-1500 Confirm by looking at the PDJ-A640 from the front that the feet of the DECK are correctly fit into the bottom holes on the corresponding rack. The height of the washer on PDW-HD1500/F1600 is low and confirm that well. If they are out of place (upper figure), the disc cartridges cannot be exchanged between the DECK and the Cart machine.

  • Page 30: Setting The Barcode Type

    1 Line 1: Duration (8) + Mode (1) + Code (1) + Reserved (6) 2 Line 2: ID (8) + SOM (8) 3 Line 3: Title (16) Barcode size (no space) 1 ID (8) + Reserved (7) + Mode (1) 2 Barcode information 3 User area 3-14 (E) PDJ-A640 IM...
  • Page 31 (5) Remove the three screws, and remove the two claws on the power supply cover from the two grooves in the main frame, and then remove the power supply cover in the direction of the arrows. 3-15 (E) PDJ-A640 IM...
  • Page 32 The single-line mode is recommended, but set the three-line mode when using only three-line mode. Mode S2-5 S2-6 Single-line Three-line Disc Cart of the following serial number is set as single-line mode when shipped from the factory. SNo. 10008 and higher 1 2 3 4 5 6 7 8 3-16 (E) PDJ-A640 IM...

  • Page 33: Connecting/Tying The Cables

    3-9. Connecting/Tying the Cables 3-9-1. Basic Cable Connections When connecting one unit of the DECK. Upper-level controlling Upper-level controlling device (D-sub 9-Pin) device (D-sub 25-Pin) PDJ-A640 rear panel ROUTER RS-422A RS-232C DECK 1 DECK 2 DECK 3 DECK 4 MAIN...
  • Page 34 When connecting four units of the DECK. Upper-level controlling Upper-level controlling device (D-sub 9-Pin) device (D-sub 25-Pin) PDJ-A640 rear panel ROUTER RS-422A RS-232C DECK 1 DECK 2 DECK 3 DECK 4 MAIN MAIN LTC IN TERM REF. VIDEO RESET External REF.

  • Page 35: Procedure Of Connecting The Power Cable And Turning On The Power

    3-9-2. Procedure of Connecting the Power Cable and Turning On the Power 1. Connect the specified power cable into the AC inlet on the rear side of the PDJ-A640. 2. Connect the power cable specified in each DECK into into the AC inlet on the rear side of the DECK.

  • Page 36: Setting The Deck

    PDW-F70/PDW-F75/PDBK-A640/PDBK-104. 4. Close the FRONT DOOR, and turn on the main power switch and the ROBOT switch on the lower FRONT DOOR. 3-11. Setting the DECK Mounted on the PDJ-A640 3-11-1. SNo.10001 to 10008 1 PDW-1500 can be mounted. 2 PDW-F70 can be mounted.
  • Page 37 Sub : Ver1.13 or higher . Robot : Ver2.19 or higher When upgrading, refer to the upgrading method on Section 3-3 of the PDJ-A640 maintenance manual. 5 When mounting the PDW-F1600 : PDW-F1600 device type registration 1. Version check by a test mode 35 Check the version by a test mode 35 with the control panel.
  • Page 38 After the settings are entered, click “OK”. (4) Press the Enter key and check that the screen switches to the “Cmd>” prompt. Enter “factory 1” to switch to factory mode. Robot > Robot >factory 1 Fact Robot> 3-22 (E) PDJ-A640 IM...
  • Page 39 Device Type Data 4 YU offset [-0035 ] (6) Enter “factory 0” to quit from factory mode. Fact Robot> Fact Robot>factory 0 Robot> Use the DEVICE command again to check that the device type is set. Robot>factory 1 Fact Robot>DEVICE 3-23 (E) PDJ-A640 IM...
  • Page 40 (4) Press the Enter key and check that the screen switches to the “Cmd>” prompt. (5) Execute the “CUSTOM” command to check if the commands related to Menu Sense of the PDW-F1600 are regis- tered. Cmd> Cmd>CUSTOM CustCmd> Check number 7. CustCmd>7 3-24 (E) PDJ-A640 IM...
  • Page 41 3 : 04 F2 49 0F 00 04 [Deck IP Address Sense] 4 : 04 F2 49 13 00 04 [Deck SubnetMask Sense] 5 : 04 F2 49 17 00 04 [Deck Default Gateway Sense] 6 : 04 F2 11 40 00 01 [Network Enable Sense] 3-25 (E) PDJ-A640 IM...

  • Page 42: Sno.10009 Or Higher

    4 PDW-HD1500 can be mounted. The PDW-1500/HD1500/F70/F75 can be mounted together. 5 When mounting the PDW-F1600 : PDW-F1600 device type registration Refer to the 5 in Section 3-11-1. After registering the device type, the PDW-1500/HD1500/F1600/F70/F75 can all be mounted together. 3-26 (E) PDJ-A640 IM...

  • Page 43: Inserting/Removing The Optical Disc Cartridge

    3. To remove the disc, pull the disc horizontally. For handling of the optical disc cartridge and operating on the DECK, refer to the operation manual supplied with the Professional Disc Recorder PDW-1500/PDW-HD1500/PDW-F1600 and the operating instructions supplied with the PDW-F70/PDW-F75/PDBK-A640/PDBK-104. 3-27 (E) PDJ-A640 IM...

  • Page 44: Optimization Of The Bin Position

    After initialization, “IN USE” is displayed in the first panel. line. 6. Press the RECOVER (EXECUTION/CANCEL) key while holding down the CONTROL (TEST) key to enter the test mode. When entering the test mode, “TEST-**” is displayed. 3-28 (E) PDJ-A640 IM...

  • Page 45: Input/Output Interface

    Section 4 Input/Output Interface 4-1. Connecting Connectors and Cables PDJ-A640 rear panel ROUTER RS-422A RS-232C DECK 1 DECK 2 DECK 3 DECK 4 MAIN MAIN LTC IN TERM REF. VIDEO RESET ROUTER is not supported at present. To connect the cable to the unit, use the following connectors and cables or their equivalents.

  • Page 46: Input And Output Signals Of Connectors

    Transmit data BI DB + Clear to send BI DC + Request to send BI DC _ BI DB _ Data terminal ready BI DD + 7 to 19 Signal ground BI DD _ Data set ready 4-2 (E) PDJ-A640 IM...
  • Page 47 0 dBs to 8 dBs Outport 13 Outport 16 REF.VIDEO: BNC connector Outport 19 75 Z, Unbalanced Black burst or composite video Inport 2 1.0 ± 0.2 Vp-p Inport 5 Inport 8 Inport 11 Inport 14 Inport 17 Inport 20 4-3 (E) PDJ-A640 IM...

  • Page 49: Installation And Settings When Connecting The Pdj-Cs10 (Cart If) To The Cart

    2. Remove the two fixing screws of the system control B3 x 6 Board cover unit in the lower most-stage, and draw out the system control unit. System control board Lower rear cover System control unit B4 x 6 System control unit B3 x 6 5-1 (E) PDJ-A640 IM...

  • Page 50: Setting The Dip Switches (S4 And S8) On

    1 ID (8) + Reserved (7) + Mode (1) 2 Barcode information 3 User area 1 2 3 4 5 6 7 8 . RS-422A or RS-232C S8 setting Interface S8-1 S8-2 RS-422A Termination ON RS-422A Termination OFF ON RS-232C Factory default setting 5-2 (E) PDJ-A640 IM...
  • Page 51 (5) Remove the three screws, and remove the two claws on the power supply cover from the two grooves in the main frame, and then remove the power supply cover in the direction of the arrows. 5-3 (E) PDJ-A640 IM...

  • Page 52: Connecting The Disc Cart And The Cart Interface

    Mode S2-5 S2-6 Single-line Three-line Disc Cart of the following serial number is set as single-line mode when shipped from the factory. SNo. 10008 and higher 1 2 3 4 5 6 7 8 5-4 (E) PDJ-A640 IM...

  • Page 53: (Pdj-Cs10)

    5-4. Connecting the Other Cables of the Disc Cart The connection example of the PDJ-A640 to the PDJ-CS10 and upper-level application software is shown below. (1) Example of a file transfer system using PDJ-CS10 . Be sure to install the DECKs (1 to 4) starting from the upper rack.
  • Page 54 PDW-F75 (with PDBK-A640/104) SWITCHER REF VIDEO IN REMOTE AUDIO/VIDEO OUT AUDIO/VIDEO IN NETWORK DECK 3 PDW-1500, PDW-HD1500 , PDW-F1600/ PDW-F70 (with PDBK-A640) , PDW-F75 (with PDBK-A640/104) REF VIDEO IN REMOTE AUDIO/VIDEO OUT AUDIO/VIDEO IN NETWORK DECK 4 5-6 (E) PDJ-A640 IM...

  • Page 55: Setting The Deck Mounted On Cart

    After setting, be sure to turn off the power of cart, and to turn on again. 3) Enable the extended menu display Enter MAINTENANCE MENU. Level 1 M4 : SETUP MAINTENANCE Level 2 M40 : EXTEND MENU - - - - - Set ENABLE. 5-7 (E) PDJ-A640 IM...
  • Page 56 →INTERFACE SELECT Level 2: →NETWORK ENABLE Level 3: →NETWORK & RS-422A Level 4: 5) free mode: SYSTEM MENU Level 1: →SETUP MENU →OPERATIONAL FUNCTION Level 2: →FILE NAMING Level 3: →NAMING FORM Level 4: →free Level 5: 5-8 (E) PDJ-A640 IM...
  • Page 57 If “230 User logged in, proceed.” is not displayed, check the IP Address of the DECK and turn the power switch to the DECK on and off several times, and then try reconnecting to the ftp. 5-9 (E) PDJ-A640 IM...

  • Page 58: Version Check And Setting Of Cart

    Sub : Ver1.13 or higher . Robot : Ver2.19 or higher When upgrading, refer to the upgrading method on Section 3-3 of the PDJ-A640 maintenance manual. After upgrading to the version above, the following DECKs can be mounted. . PDW-1500 .

  • Page 59: Pdw-F1600 Device Type Registration

    Device type Fact Robot>DEVICE D1-OFFSET [Code : A091][-------------------------------------------------] D2-OFFSET [Code : A096][-------------------------------------------------] D3-OFFSET [Code : A191][-------------------------------------------------] D4-OFFSET [Code : A191][-------------------------------------------------] D5-OFFSET [Code : A093][-------------------------------------------------] D6-OFFSET [Code : A098][-------------------------------------------------] D7-OFFSET [Code : A193][-------------------------------------------------] D8-OFFSET [Code : A293][-------------------------------------------------] 5-11 (E) PDJ-A640 IM...
  • Page 60 D8-OFFSET [Code : A093][TU : 0000 , TL : 0000 , YU : -01E5 , YL : 0000 , XL : 0000 , XR : 0000 , ZC : 05CE , ZP : 066C ] Fact Robot> Fact Robot>factory 0 Robot> 5-12 (E) PDJ-A640 IM...
  • Page 61 In addition, enter the Factory mode with “factory 1”. The settings items are not written on the flash memory until SETCUST SAVE is executed. Be sure to write the data on the flash memory with the SETCUST SAVE command. 5-13 (E) PDJ-A640 IM...
  • Page 62 6 : 04 F2 11 40 00 01 [Network Enable Sense] ←Select “y”. Are you sure ? (Y/N) y CustFAC> ←Save in EEPROM. CustFAC> setcust save Setups was saved into Flash memory. CustFAC> ←Quit Factory mode. CustFAC>factory 0 CustCmd> ←Quit Custom mode. CustCmd>quit Cmd> 5-14 (E) PDJ-A640 IM...

  • Page 63: Optimization Of The Bin Position

    After initialization, “IN USE” is displayed in the first 6. Press the RECOVER (EXECUTION/CANCEL) key line. while holding down the CONTROL (TEST) key to enter the test mode. When entering the test mode, “TEST-**” is displayed. 5-15 (E) PDJ-A640 IM...

  • Page 64: Check After Installing The Pdj-Cs10

    5-9. Check after Installing the PDJ-CS10 (Refer to the “PDJ-CS10 INSTALLATION MANUAL” for the installation procedure.) (1) Open the Config Manager screen of GUI of PDJ-CS10 and check that the contents of Config Manager is determined correctly. 5-16 (E) PDJ-A640 IM...
  • Page 65 (2) Open the Cart Status screen of GUI of PDJ-CS10 and check that the “Message” column is displayed as follows. 5-17 (E) PDJ-A640 IM...

  • Page 66: Setup And Setting List

    Node side: Enter the Menu Sense command. Enter the data into CUSTOM 7. Optimization of the bin position → Check by a test mode D0. GUI check after PDJ-CS10 is installed 1. Config Manager 2. Cart Status 5-18 (E) PDJ-A640 IM...

  • Page 67: Snmp

    SNMP. For structure of the MIB that is installed in the PDJ-A640, the information that can be obtained, and details of the Trap information that is notified from the PDJ-A640 to the SNMP Manager, refer to the Maintenance Manual of the PDJ-A640.

  • Page 68: Network Settings

    . Stop : 1 bit . Flow control : hardware 6. Enter “prset”. The network setting information of the PDJ-A640 is displayed. Cmd>prset MAC Addr (S001): 08 00 46 f5 d5 c5 Serial No (S002): 01004 IP Address (N001): 192.168. 1. 1 Subnet Mask (N002): 255.255.255.

  • Page 69: How To Log On Via Telnet

    (9P-9P) 3. Launch the terminal program. 4. Select the TCP/IP, and specify the IP address of the PDJ-A640 for network connection. 5. Set the Local Echo of the terminal program to OFF. 6. Enter the log-in user name “admin”, and the password “pdj-a640”.

  • Page 70: Snmp Mode Command Details

    Loadmib : Returns the MIB settings to the original settings that have been backed up. (Refer to Section 6-4-6.) Storemib : Creates the backup copy of the MIB settings. (Refer to Section 6-4-7.) Quit : Quits the SNMP setting mode. (Refer to Section 6-4-8.) 6-4 (E) PDJ-A640 IM...

  • Page 71: Setconf Command

    2. Enter a new value in New Value. 3. Enter “setconf save”. The setup is saved. SNMPCmd>setconf 1 01: Read Community Old Value: public New Value: private Update complete. SNMPCmd>setconf save Setups was saved into Flash memory. 6-5 (E) PDJ-A640 IM...

  • Page 72: Prconf Command

    13 : Maximum power-on hours of the fan * : When the system exceeds the set value, a warning can be issued from SNMP. The warning will not be issued if the item is set to 0. 6-6 (E) PDJ-A640 IM...

  • Page 73: Setmib Command

    2. Enter a new value in New Value. 3. Enter “setmib save”. The setup is saved. SNMPCmd>setmib 1 OID = 1.3.6.1.2.1.1.4.0 MIB Name = sysContact Now value: New value: test update complete. SNMPCmd>setmib save Factory Setups was saved into Flash memory. 6-7 (E) PDJ-A640 IM...

  • Page 74: Prmib Command

    If the serial numbers do not match, an error is issued and the MIB settings cannot be read. Execution example 1. Enter “loadmib 10001”. The MIB settings are read. SNMPCmd>loadmib 10001 Success to load settings. 6-8 (E) PDJ-A640 IM...

  • Page 75: Storemib Command

    The backup copy of the current MIB settings is created. SNMPCmd>storemib 10001 Success to store 6-4-8. Quit Command This command is used to quit the SNMP setup mode and to return to the menu of normal operation. Command format : quit SNMPCmd>quit Cmd> 6-9 (E) PDJ-A640 IM...
  • Page 77 The material contained in this manual consists of information that is the property of Sony Corporation. Sony Corporation expressly prohibits the duplication of any portion of this manual or the use thereof for any purpose other than the operation or maintenance of the equipment described in this manual without the express written permission of Sony Corporation.
  • Page 78 Printed in Japan Sony Corporation 2009. 10 16 PDJ-A640 (SY) J,E ©2006 3-992-428-03...

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