Toshiba HX7+ ASD Installation & Operation Manual
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Toshiba HX7+ ASD Installation & Operation Manual

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February, 2014
HX7+ ASD
I
& O
M
NSTALLATION
PERATION
ANUAL
Table of Contents
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Summary of Contents for Toshiba HX7+ ASD

  • Page 1 February, 2014 HX7+ ASD & O NSTALLATION PERATION ANUAL...
  • Page 2 HX7+ ASD Installation & Operation Manual DN: 67017-001 February, 2014...
  • Page 3 The HX7+ Adjustable Speed Drive (ASD) is a solid-state AC drive that features Toshiba International Corporation’s (TIC) Vector Control algorithm. The HX7+ ASD is a very powerful tool, yet surprisingly simple to operate. The user-friendly keypad of the HX7+ ASD has an easy-to-read LCD screen. The keypad provides easy access to the many monitoring and programming features of the HX7+ ASD.
  • Page 4 The sales contract contains the entire obligation of Toshiba International Corporation. The warranty contained in the contract between the parties is the sole warranty of Toshiba International Corporation and any statements contained herein do not create new warranties or modify the existing warranty.
  • Page 5 Dimensions shown in the manual are in imperial units and/or the metric equivalent. Connection drawings within this document convey the typical topology of the HX7+ ASD system and do not include every possible connection variation. See the drawings received with the system for typeform-specific topological applicables.
  • Page 6 TOSHIBA INTERNATIONAL CORPORATION HX7+ Adjustable Speed Drive Please complete the Warranty Card supplied with the HX7+ ASD and return it to Toshiba International Corporation by prepaid mail. This will activate the 12-month warranty from the date of installation; but, shall not exceed 18 months from the shipping date.

  • Page 7: Table Of Contents

    Pulse Width Modulation Operation ..................17 Low Speed Operation .......................17 Overload Protection Adjustment ..................17 Operation Above 60 Hz ....................18 Power Factor Correction ....................18 Light Load Conditions ......................18 Motor/Load Combinations ....................18 Load-produced Negative Torque ..................19 Motor Braking ........................19 HX7+ ASD Installation and Operation Manual...
  • Page 8 Command Control (F003) ....................46 Frequency Control (F004) ....................47 Command and Frequency Control Selections..............48 Command and Frequency-Control Override Hierarchy..........48 Command Control Selections ..................49 Frequency Control Selections ..................49 System Configuration and Menu Options ................51 Root Menus ........................51 HX7+ ASD Installation and Operation Manual...
  • Page 9 Viewing Trip Information ....................203 Clearing a Trip ......................204 Part Numbering Convention ....................205 Ordering Information ......................206 Enclosure Dimensions/Weight ....................207 Voltage/Current and Thermal Specifications ..............230 Cable/Terminal Specifications ....................231 HX7+ ASD Optional Devices ....................234 Spare Parts Listing ......................235 HX7+ ASD Installation and Operation Manual...

  • Page 10: General Safety Information

    The word CAUTION without the safety alert symbol indicates a potentially hazardous situation exists that, if CAUTION not avoided or if instructions are not followed precisely, may result in equipment and property damage. HX7+ ASD Installation and Operation Manual...

  • Page 11: Special Symbols

    DO NOT remove or cover any of these labels. If the labels are damaged or if additional labels are required, contact the Toshiba Customer Support Center. Labels attached to the equipment are there to provide useful information or to indicate an imminently hazardous situation that may result in serious injury, severe property and equipment damage, or loss of life if safe procedures or methods are not followed as outlined in this manual.

  • Page 12: Equipment Inspection

    Store in a cool, clean, and dry location. Avoid storage locations with extreme temperatures, rapid temperature changes, high humidity, moisture, dust, corrosive gases, or metal particles. The storage temperature range of the HX7+ ASD is -14° to 104° F or 122° F (-10° to 40° C or  •...

  • Page 13: Installation Precautions

    Installation and Connections on pg. 21 for further information on ventilation requirements. The ambient operating temperature range of the HX7+ ASD is 14° to 104° F or 122° F (-10° to  • 40° C or 50° C) (see pg. 230 for thermal specifics).

  • Page 14: Conductor Routing And Grounding Precautions

    National and local codes should be referenced when running more than three conductors in the same conduit. • Ensure the correct phase sequence and the desired direction of motor rotation in the Bypass mode (if applicable). HX7+ ASD Installation and Operation Manual...

  • Page 15: Protection

    ASD unit. If EMI/RFI noise is of concern, the DBR wiring shall be three-core screened cable. The screen shall connect to the ASD enclosure and the resistor enclosure. HX7+ ASD Installation and Operation Manual...

  • Page 16: Residual Voltage Warning

    Ensure that the 3-phase power to the system is off and that the system is locked out and tagged out before performing maintenance or repair on the HX7+ ASD system. The relationship of MCCB1 to the total circuit is shown in Figure Figure 1. MCCB1 circuit breaker placement in the HX7+ ASD system. DANGER Always energized. Not affected by...

  • Page 17: System Integration Precautions

    • The TIC ASD is a general-purpose product. It is a system component only and the system design should take this into consideration. Please contact your Toshiba Customer Support Center for application-specific information or for training support. • The TIC ASD is part of a larger system and the safe operation of the ASD will depend upon observing certain precautions and performing proper system integration.

  • Page 18: System Setup Requirements

    When using an ASD output disconnect, the ASD and the motor must be stopped before the disconnect is either opened or closed. Closing the output disconnect while the 3-phase output of the ASD is active may result in equipment damage or injury to personnel. HX7+ ASD Installation and Operation Manual...

  • Page 19: Operational And Maintenance Precautions

    DO NOT open or remove the front cover or any of the enclosure panels of the ASD when the power is on. • DO NOT attempt to disassemble, modify, or repair the ASD. Contact your Toshiba Customer Support Center for repair information. •...

  • Page 20: Ce Compliance Requirements

    If the ASD is the final product, it may also be subject to machine-related directives. When required, it is the responsibility of Toshiba International Corporation to place the CE mark on qualifying ASDs. The CE Compliance section provides installation information and other required measures to satisfy the EMC Directive and the Low-Voltage Directive.

  • Page 21: Emc Directive

    EMC Directive The CE mark must be placed on every final product that includes an ASD and a motor. The HX7+ ASD complies with EMC Directive 2004/108/EC (the Toshiba-recommended EMC filter must be correctly wired and connected to the ASD for compliance).

  • Page 22: Ce Compliant Installation Guidelines

    8. Do Not connect two or more cables to the main circuit earth terminal of the ASD. If necessary, install an additional earth terminal on the noise cut plate on which the ASD is installed and connect another cable to it. HX7+ ASD Installation and Operation Manual...
  • Page 23 Table 2. HX7+ ASD Filter Recommendations. Filter Selection Table For HX7+ ASD FILTER MODEL FILTER MODEL FN 258-100-35 FN 3359-1000-99 FN 258-130-35 FN 3359-1000-99 FN 258-180-40 FN 3359-1600-99 FN 258-250-40 FN 3359-1600-99 FN 3359-320-99 1000 FN 3359-1600-99 FN 3359-400-99 1200...
  • Page 24 EN 60204-1: 2006: Safety of Machinery — Electrical equipment of machines –  Part 1: General requirements. EN 61800-5-1: 2007: Adjustable Speed Electrical Power Drive Systems — Safety requirements – Part 5-1: Safety requirements – Electrical, thermal, and energy. HX7+ ASD Installation and Operation Manual...
  • Page 25 Additional Standards Toshiba International Corporation has applied the following additional standards for systems deployed in the European market. Table 4. Additional European Market Standards. Subcategory Test Standard and Level Electronic equipment for use in power installations EN 50178 Enclosure Protection...

  • Page 26: Motor Characteristics

    Motor production methods may cause minor differences in the motor operation. The negative effects of these differences may be minimized by using the Autotune feature of the HX7+ ASD. Autotuning is a function of the HX7+ ASD that measures several parameters of the connected motor and places these readings in a stored table.

  • Page 27: Operation Above 60 Hz

    Motor/Load Combinations When the HX7+ ASD is used in combination with one of the following motors or loads, it may result in unstable operation. •...

  • Page 28: Load-Produced Negative Torque

    Load-produced Negative Torque When the HX7+ ASD is used with a load that produces negative torque (an overhauling load), the over- voltage or over-current protective functions of the HX7+ ASD may cause nuisance tripping. To minimize the undesirable effects of negative torque the dynamic braking system may be used if so equipped.

  • Page 29: Hx7+ Asd Characteristics

    Do not apply a level of input voltage to an HX7+ ASD that is beyond that which the HX7+ ASD is rated. The input voltage may be stepped down when required with the use of a step-down transformer or some other type of voltage reduction system.

  • Page 30: Installation And Connections

    As a minimum, the installation of the ASD shall conform to Article 110 of the NEC, the Occupational Safety and Health Administration requirements, and to any other local and regional industry codes and standards. The Startup Wizard assists with the initial configuration of the HX7+ ASD. The Startup Wizard maybe launched from the Program menu or may be configured to start automatically upon subsequent start ups.
  • Page 31 Do not use an ASD with a motor that has a power rating that is greater than the rated output of the ASD. The ASD is designed to operate NEMA B motors. Consult with your Toshiba Customer Support Center before using the ASD for special applications such as with an explosion-proof motor or applications with a piston load.

  • Page 32: Mounting The Asd

    Install the unit securely to the floor in a well ventilated area that is out of direct sunlight. The ambient temperature rating for the HX7+ ASD is from 14° to 104° F or 122° F (-10° to 40° C or ...

  • Page 33: Connecting The Asd

    Charge Indicator LED is shown in Figure Ensure that the Charge Indicator LED is off before attempting to perform any maintenance on the ASD. Figure 4. Typical HX7+ ASD Charge Indicator LED. Charge Indicator LED HX7+ ASD Installation and Operation Manual...
  • Page 34 In the event that the motor rotates in the wrong direction when powered up, reverse any two of the three ASD output power leads (U, V, or W) connected to the motor. Figure 5. HX7+ ASD/Motor Typical Connection Diagram. HX7+ ASD Installation and Operation Manual...
  • Page 35 Figure 6. HX7+ ASD 3-Phase Input/Output Terminals. 3-Phase Output (U, V, and W Note: Connection shown is the typical 3-phase input connection to the  HX7+ ASD.  Connectivity may include a 6-, 12-, or 18-pulse input circuit 3-Phase Input (R, S, and T) which may include one or two ...

  • Page 36: System Grounding

    600 feet 460 Volt  kHz 300 feet Note: Contact the Toshiba Customer Support Center for application assistance when using  lead lengths in excess of those listed.  Exceeding the peak voltage rating or the allowable thermal rise time of the motor ...

  • Page 37: I/O And Control

    I/O and Control The HX7+ ASD can be controlled by several input types and combinations thereof, as well as operate within a wide range of output frequency and voltage levels. This section discusses the ASD control methods and supported I/O functions.

  • Page 38: Terminal Descriptions

    (see F603). The S4 terminal is activated by connecting CC to this terminal (Sink mode). A connection to CC provides an Emergency Off command that terminates the ASD output. A Reset or restart is required to resume normal ASD HX7+ ASD Installation and Operation Manual...
  • Page 39 ASD or of the magnitude of the function assigned to this terminal. The available assignments for this output terminal are listed in Table 15 on page 193. For further information on this terminal, see F670. HX7+ ASD Installation and Operation Manual...
  • Page 40 The FLA, FLB, and FLC contacts are rated at 2A/120 VAC and 2A/30 VDC. Figure 7. FLA, FLB, and FLC Switching Contacts Shown in the Normal Operating Condition. Note: The relay is shown in the normal operating condition. During a faulted condition, the relay connection is FLC-to-FLA. HX7+ ASD Installation and Operation Manual...
  • Page 41 Figure 8. HX7+ ASD Terminal Board (P/N 48570). CN7A 0–1 mA 0–1 mA 4–20 mA 4–20 mA SW1 and SW2 may be switched to change the full- scale range of the AM and FM output terminals. See F670 F005 for more information on the AM and FM terminal adjustments, respectively.

  • Page 42: Hx7+ Asd Control

    HX7+ ASD Control The Control PCB (Figure 8) serves as the primary control source for the HX7+ ASD. The Control PCB receives input from the Terminal Board (see Figure 8 on pg. 32), an Option Card, RS232/RS485 Communications, or the keypad.

  • Page 43: Cnu1/1A And Cnu2/2A Pinout

    Connect CNU1 to CNU1A and continue normally.  See the 7-Series Communications Manual (P/N 53840) for more information on the HX7+ ASD communications protocol and system configuration requirements. CN3 Pinout CN3 is used for RS232/RS485 serial communications. Table 8. CNU3 pinout assignments.

  • Page 44: Cn7 Pinout

    33). The CN8 Option selection may be chosen as the control input at the Frequency, Command, and Torque selections. Table 10. CN8 pinout assignments. Pin Number Pin Number Pin Number Pinout Pinout Pinout OUTLOAD RESET ENTER IOCLK OUTDAT HX7+ ASD Installation and Operation Manual...

  • Page 45: I/O Circuit Configurations

    Figure 12. RX input. Figure 13. VI/II input. Figure 14. P24 Output. Figure 15. PP Output. Figure 16. OUT1/OUT2 Output. Figure 17. FP Output. Figure 18. AM/FM Output. Figure 19. Fault Relay (during fault). HX7+ ASD Installation and Operation Manual...

  • Page 46: Startup And Test

    ASD ID__________Name:______________________Date:_______ Default or Notes Parameter Unit of Parameter Name Previous New Setting Number Measure Setting Note: Settings may also be recorded via Program  Utility Parameters  Type Reset  Save User Parameters. HX7+ ASD Installation and Operation Manual...

  • Page 47: Typical Connection Diagram

    Typical Connection Diagram Figure 20. HX7+ ASD Typical Connection Diagram. Note: When connecting multiple wires to the PA, PB, PC, or PO terminals, do not connect a solid wire and a stranded wire to the same terminal.  Note: The VI, RX, and RR analog input terminals are referenced to CC.

  • Page 48: Hx7+ Keypad

    Encoder either clockwise or counterclockwise to perform the Up or Down key functions. Press the Rotary Encoder to perform the Enter function. Simultaneously press and turn the Rotary Encoder to perform a user-defined function (see Program  EOI Option Setups  Preferences Encoder Action). HX7+ ASD Installation and Operation Manual...

  • Page 49: Keypad Operation

    Up, Down, and Enter key functions. The software used with the HX7+ ASD is menu driven; thus, making it a select and click environment. The operating parameters of a motor may be selected and viewed or changed using the keypad.

  • Page 50: Keypad Remote Mounting

    The optional dust cover (P/N ASD-BPC) may be used to cover the front panel opening of the ASD housing after removing the keypad. A keypad extender cable is required for remote mounting. keypad extender cables are available in lengths of 7, 10, or 15 feet and may be ordered through the Toshiba Customer Support Center.

  • Page 51: Keypad Installation Precautions

    Attach and secure the keypad to the front side of the mounting location using the four 6-32 x 5/16” pan head screws, the #6 split lock washers, and the #6 flat washers. Connect the RJ-45 extension cable(s). Keypad Dimensions (mounting) Figure 22. Keypad Mounting Dimensions (inch/mm). HX7+ ASD Installation and Operation Manual...

  • Page 52: Keypad Remote Mounting Using The Asd-Mtg-Kit

    CAUTION: Failure to use the correct hardware may result in damage to the outer surface of the EOI panel and/or improper seating of the panel to the bezel plate. Use caution when mounting the EOI assembly to ensure that the internal thread clearance is maintained. Correct Incorrect HX7+ ASD Installation and Operation Manual...

  • Page 53: System Operation

    Upon initial system powerup, the Startup Wizard may be run to assist the user with the initial configuration of the input power settings and the output parameters of the HX7+ ASD. The HX7+ ASD may also be setup by directly accessing each of the individual parameters (see the section titled Direct Access Parameter Information on pg.

  • Page 54: Default Setting Changes

    Pressing ESC while the system is performing a Changed From Default search terminates the search. Pressing ESC when done searching (or halted at a changed parameter) returns the system to the Program Menu. Figure 25. Changed From Default screen. HX7+ ASD Installation and Operation Manual...

  • Page 55: Command Mode And Frequency Mode Control

    Possible Command signal source selections include the following: • Terminal Board (default), • CN8 Option, • TTL, • RS232/RS485, • Communication Card, or • F003 setting (is used if no signal sources are in the Override mode). HX7+ ASD Installation and Operation Manual...

  • Page 56: Frequency Control (F004)

    The Terminal Board is placed in the Override mode by assigning a discrete input terminal to VI/II Terminal Frequency Priority and connecting the terminal to CC. Upon activation, VI/II is used as the Terminal Board Override control item. HX7+ ASD Installation and Operation Manual...

  • Page 57: Command And Frequency Control Selections

    Any or all of the Command and Frequency control input sources may be placed in the Override mode. Placing the HX7+ ASD in the Local mode (Local|Remote LED on) via the keypad places the RS232/ RS485 or the TTL control selections in the Override mode for Command and Frequency input. This selection is further defined by the setting of Program ...

  • Page 58: Command Control Selections

    LCD Port Connection to RS232/RS485 to use this feature. Communication Card Routes the control and monitoring I/O to CNU3 of the Control Board of the HX7+ ASD (Communication Card connector). Frequency Control Selections The following is a listing and description of the Frequency Mode (F004) selections (Program ...
  • Page 59 RS232/RS485 to use this feature. Communication Card Routes the control and monitoring I/O to CNU3 of the Control Board of the HX7+ ASD (Option Card connector). Motorized Pot Discrete input terminals may be configured to increase or decrease the speed of the motor by momentarily connecting the assigned discrete input terminal to CC.

  • Page 60: System Configuration And Menu Options

    System Configuration and Menu Options Root Menus The Mode key accesses the three primary screens of the HX7+ ASD: the Frequency Command screen, the Monitor screen, and the Program screen. From either screen, press the Mode key to loop through to the...
  • Page 61 Torque Limit Group — This parameter is used to select one of four preset positive torque limits to apply to the active motor (of a multiple motor configuration). The settings of profiles 1 – 4 may be setup at F441, F444, F446, and F448, respectively. HX7+ ASD Installation and Operation Manual...

  • Page 62: Startup Wizard Requirements

    ASD control settings and system operational specifications. The HX7+ ASD may also be setup by directly accessing each of the settings via the Program menu or the Direct Access Number for each item (see the section titled Direct Access Parameter Information on pg.
  • Page 63 This parameter allows the user to input the full-load amperage (FLA) of the motor. This value is used by the HX7+ ASD to determine the motor overload protection setting for the motor. The value is found on the nameplate of the motor.
  • Page 64 11 — Pulse Input (option) 9. Wizard Finished! This screen is the final screen of the Startup Wizard. The basic parameters of the HX7+ ASD have been set. Click Exit to load the Startup Wizard input and to return to the Frequency Command screen.

  • Page 65: Monitor Screen

    Monitor Screen Monitor Screen Monitor The Monitor mode allows the user to monitor HX7+ ASD/motor performance variables, ASD control settings, and configuration data during motor operation. The monitored parameters are listed and described below. Note: The Monitor mode is a read-only mode. The settings cannot be changed from the Monitor mode.
  • Page 66 Pattern Select — Active Group Number and Speed Number separated by a period (e.g., 2.3). Repeats Left — Number of remaining Speed cycles in the active Group. Pattern — Active Speed Number of the Group. Pattern Time Left — Time remaining in the active Speed. HX7+ ASD Installation and Operation Manual...

  • Page 67: Scrolling Monitor

    Seconds Between Switch user setting of the Scrolling Monitor screen. If no items are selected, No Items is displayed at the Frequency Command screen. The selected items, along with their real-time values, are displayed (and/or scrolled) on the Frequency Command screen while running. HX7+ ASD Installation and Operation Manual...

  • Page 68: Program Screen Menu Navigation

    Command (check box) Local|Remote Key Frequency (check box) Realtime Clock Setup Date and time setting (requires RTC option) Double Click Speed Arrow Speed Preferences Encoder Speed Encoder Action Over-Heat Alarm Alarm Popups (check box) Undervoltage Alarm HX7+ ASD Installation and Operation Manual...
  • Page 69 Auto Setup for 60 Hz Restore Factory Defaults Clear Trip Clear Run Timer Type Reset F007 New Base Drive Board Save User Parameters Restore User Parameters Reload EOI Flash (keypad) Reset EOI Memory (keypad) Comm. Stops During Reset HX7+ ASD Installation and Operation Manual...
  • Page 70 FP Terminal Meter Adjustment F677 ST Signal Selection F103 F/R Priority Selection (w/both on) F105 Input Special Input Terminal Priority (check box) F106 Extended Terminal Function F107 Line Power Switching (Commercial Power Switching) On Trip F354 HX7+ ASD Installation and Operation Manual...
  • Page 71 Jog Run Frequency F260 Jog Settings Jog Stop Control F261 Jog Window (check box) #1 Frequency & Characteristics F018 #2 Frequency & Characteristics F019 Preset Speeds #3 Frequency & Characteristics F020 #4 Frequency & Characteristics F021 HX7+ ASD Installation and Operation Manual...
  • Page 72 Emergency Off Mode Configuration F603 DC Injection Braking Time F604 Emergency Off Emergency Off Activation of the FL Output (check box) Number of Retries F303 Restart Conditions (check box) F301 Retry/Restart Scan Rate F312 Lock-on Rate F313 HX7+ ASD Installation and Operation Manual...
  • Page 73 Supply Voltage Compensation (check box) Base Frequency Voltage F307 Output Voltage Limitation (check box) Suppression of Inrush-Current Timing F608 Soft Start Interlock with ST (check box) F609 VI/II F205 ORQUE ETTING F214 Set Points F220 F226 F232 HX7+ ASD Installation and Operation Manual...
  • Page 74 PG Disconnection Detection Selection F369 Electronic Gear Setting F370 PG Settings Position Loop Gain F371 Positioning Completion Range F372 Frequency Limit at Position F373 Current Control Proportional Gain F374 Current Control Integral Gain F375 HX7+ ASD Installation and Operation Manual...
  • Page 75 #13 Frequency & Characteristics F292 #14 Frequency & Characteristics F293 #15 Frequency & Characteristics F294 Preset Speed Mode Use Preset Speed F380 ASD Number F802 OMMUNICATION Communication Settings Logic (TTL) Baud Rate F800 RS232/RS485 Baud Rate F820 HX7+ ASD Installation and Operation Manual...
  • Page 76 F843 Scan Transmit Settings #4 Scan Transmit F844 #5 Scan Transmit F845 #6 Scan Transmit F846 Communication Error Command Request Disposition on Error F830 Optional Parameter #1 F890 Optional Parameters Optional Parameter #2 F891 HX7+ ASD Installation and Operation Manual...
  • Page 77 Motor Set #3 #3 Torque Boost F176 #3 Electronic Thermal Protection Level F177 #4 Base Frequency F178 #4 Max Output Voltage F179 Motor Set #4 #4 Torque Boost F180 #4 Electronic Thermal Protection Level F181 HX7+ ASD Installation and Operation Manual...
  • Page 78 Light-Load High-Speed Operation Heavy- F334 Load Detection Time Switching Load Torque During Forward Run F335 Heavy-Load Torque During Forward F336 Acceleration Heavy-Load Torque During Fixed Speed F337 Forward Run Switching Load Torque During Reverse Run F338 HX7+ ASD Installation and Operation Manual...
  • Page 79 Zone Exciting Starting Rate Special Parameters Compensation Coefficient for Iron Loss F487 Voltage Compensation Coefficient for Dead Time Dead Time Compensation F489 Dead Time Compensation Bias F490 Switching Frequency Between Current and F491 Voltage HX7+ ASD Installation and Operation Manual...
  • Page 80 Current Differential Gain F454 Exciting Strengthening Coefficient F480 User Parameter Initialization During Typeform F709 Initialization Enable/Disable Special Parameters % Current Vector Control F482 Rocking Start F739 % Voltage Vector Control F483 % Constant Vector Control F484 HX7+ ASD Installation and Operation Manual...

  • Page 81: Direct Access Parameter Information

    F003 Direct Access Parameter Information The HX7+ ASD allows the user direct access to the motor control functions. The functions listed below have an associated Parameter Number which accesses its setting. There are two ways in which the menu may be used to allow access to the motor-control parameters for modification: Program applicable menu path or Program ...
  • Page 82 SW-2 may be switched to allow for the full-range output to be either 0 – 1 mA or 4 – 20 mA when measuring an output current, or either 0 – 1 or 1 – 7.5 volts when measuring an output voltage at this terminal. HX7+ ASD Installation and Operation Manual...
  • Page 83 F311, the direction command from the CN8 Option will determine the direction of the motor rotation. Settings: 0 — Forward 1 — Reverse Frequency Command Note: Press ESC from the screen to access the Motor Direction parameter. HX7+ ASD Installation and Operation Manual...
  • Page 84 This setting is also referred to as FH. Minimum — 30.0 Accel/decel times are calculated based on the Maximum Frequency setting. Maximum — 299.0 Note: This setting may not be lower than the Upper Limit setting Units — Hz (F012). HX7+ ASD Installation and Operation Manual...
  • Page 85 There are four Base Frequency profile settings: #1 – #4. Maximum — 299.0 Units — Hz Note: For proper motor operation, the Base Frequency is normally set for the name-plated frequency of the motor. HX7+ ASD Installation and Operation Manual...
  • Page 86 Units — % smoother operation. Note: Setting an excessive Torque Boost level may cause nuisance tripping and mechanical stress to loads. HX7+ ASD Installation and Operation Manual...
  • Page 87 Note: The Soft Stall setting may affect acceleration times and patterns. Settings: 0 — Disabled 1 — Enabled (check box to enable) HX7+ ASD Installation and Operation Manual...
  • Page 88 Preset Speed #2. The binary number is applied to S1 – S4 of the Minimum — Lower Limit (F013) Terminal Board to output the Preset Speed (see F018 for further information on this parameter). Maximum — Upper Limit (F012) Units — Hz HX7+ ASD Installation and Operation Manual...
  • Page 89 ASD output Minimum — 0.0 is at or above this setting (see Table 16 on pg. 194 for the available output assignments). Maximum — Max. Freq. (F011) Units — Hz HX7+ ASD Installation and Operation Manual...
  • Page 90 Parameter Type — Numerical Factory Default — 2.5 This parameter sets the bandwidth of the Speed Reach Frequency (F101) Changeable During Run — Yes setting. Minimum — 0.0 Maximum — Max. Freq. (F011) Units — Hz HX7+ ASD Installation and Operation Manual...
  • Page 91 R terminal settings if the Reverse option is chosen. The Suspend setting will decelerate the motor to a stop regardless of the rotation direction when both the F and R control terminals are activated. HX7+ ASD Installation and Operation Manual...
  • Page 92 Frequency Mode #1 Selection (F004) must be set to Use Binary/BCD Input. For proper scaling of the binary or BCD input, parameters F228 – F231 must be configured [BIN Reference Point #1, BIN Reference #1 (frequency), Bin Reference Point #2, and BIN Reference #2 (frequency)]. HX7+ ASD Installation and Operation Manual...
  • Page 93 In addition, the input terminal must be specified as Normally Open or Normally Closed. This parameter sets the programmable R terminal to 1 of the 68 possible functions that are listed in Table 14 on pg. 189. HX7+ ASD Installation and Operation Manual...
  • Page 94 In addition, the input terminal must be specified as Normally Open or Normally Closed. This parameter sets the programmable S4 terminal to 1 of the 68 possible functions that are listed in Table 14 on pg. 189. HX7+ ASD Installation and Operation Manual...
  • Page 95 In addition, the input terminal must be specified as Normally Open or Normally Closed. This parameter sets the programmable S7 terminal to 1 of the 68 possible functions that are listed in Table 14 on pg. 189. HX7+ ASD Installation and Operation Manual...
  • Page 96 In addition, the input terminal must be specified as Normally Open or Normally Closed. This parameter sets the programmable terminal #14 to 1 of the 68 possible functions that are listed in Table 14 on pg. 189. HX7+ ASD Installation and Operation Manual...
  • Page 97 The on and off delay times of the OUT2 terminals may be adjusted to provide more response time to the device that is connected to the output terminals. In addition, the output terminals must be specified as Normally Open or Normally Closed. HX7+ ASD Installation and Operation Manual...
  • Page 98 The on and off delay times of the OUT6 terminals may be adjusted to provide more response time to the device that is connected to the output terminals. In addition, the output terminals must be specified as Normally Open or Normally Closed. HX7+ ASD Installation and Operation Manual...
  • Page 99 (see waveforms at F140). Minimum — 2.0 The delay may be increased to provide additional electrical noise immunity or Maximum — 200.0 to prevent the ASD from responding to contact bounce or chatter. Units — mS HX7+ ASD Installation and Operation Manual...
  • Page 100 This parameter delays the closing of the OUT2 (A & C) output terminals by the Changeable During Run — No programmed value (see waveforms at F150). Minimum — 2.0 The delay may be increased to prevent relay chatter. Maximum — 200.0 Units — mS HX7+ ASD Installation and Operation Manual...
  • Page 101 This parameter delays the closing of the OUT7 output terminals by the Changeable During Run — No programmed value (see waveforms at F150). Minimum — 2.0 The delay may be increased to prevent relay chatter. Maximum — 200.0 Units — mS HX7+ ASD Installation and Operation Manual...
  • Page 102 Changeable During Run — No programmed value (see waveforms at F160). Minimum — 2.0 The delay may be increased to allow the devices that are connected to OUT5 to Maximum — 200.0 respond. Units — mS HX7+ ASD Installation and Operation Manual...
  • Page 103 (Motor #1 Torque Boost) for an explanation of torque boost. Units — % This parameter is used only when the parameters for motor set #2 are configured and selected. Motor set #2 may be selected by a properly configured input terminal. HX7+ ASD Installation and Operation Manual...
  • Page 104 (Motor #1 Torque Boost) for an explanation of torque boost. Units — % This parameter is used only when the parameters for motor set #3 are configured and selected. Motor set #3 may be selected by a properly configured input terminal. HX7+ ASD Installation and Operation Manual...
  • Page 105 (Motor #1 Torque Boost) for an explanation of torque boost. Units — % This parameter is used only when the parameters for motor set #4 are configured and selected. Motor set #4 may be selected by a properly configured input terminal. HX7+ ASD Installation and Operation Manual...
  • Page 106 Units — Hz To enable this function, set the V/f Pattern (F015) selection to Custom V/f Curve. Custom V/f Curves may be useful in starting high inertia loads such as rotary drum vacuum filters. HX7+ ASD Installation and Operation Manual...
  • Page 107 The Custom V/f Five Point Setting #4 Frequency sets the frequency to be Changeable During Run — No associated with parameter F197 (Custom V/f Five Point Setting #4 Voltage). Minimum — 0.0 F190 for additional information on custom V/f curves. Maximum — 299 Units — Hz HX7+ ASD Installation and Operation Manual...
  • Page 108 F198 Minimum — 0.0 (Custom V/f Five Point Setting #5 Frequency). Maximum — 100.0 F190 for additional information on custom V/f curves. Units — % HX7+ ASD Installation and Operation Manual...
  • Page 109 Frequency Source Priority Switching allows for a preconfigured input terminal to activate Frequency Source #1 or Frequency Source #2. Any unused programmable discrete input terminals may be programmed as the Frequency Priority switching terminal. HX7+ ASD Installation and Operation Manual...
  • Page 110 ASD will vary in accordance with the above settings. This parameter sets VI/II Speed Reference #1 and is the input signal level that is associated with the setting of VI/II Torque Reference Setpoint #1 while operating in the Torque Control mode. HX7+ ASD Installation and Operation Manual...
  • Page 111 See VI/II Speed Reference #1 for further information on this setting. This parameter sets VI/II Torque Reference Setpoint #1 and is the output torque value that is associated with the setting of VI/II Speed Reference #1 while operating in the Torque control mode. HX7+ ASD Installation and Operation Manual...
  • Page 112 This parameter sets the threshold frequency that will be used in F200 Minimum — 0.1 determine if Frequency Source #1 or #2 will control the output of the ASD. Maximum — Max. Freq. (F011) F200 or additional information on this setting. Units — Hz HX7+ ASD Installation and Operation Manual...
  • Page 113 (digital) values. The rolling average is updated (every 4 µS) and scaled for use by the microprocessor. False responses to electrical noise are eliminated with no loss in bandwidth because the value used by the drive is the average value of several samples. HX7+ ASD Installation and Operation Manual...
  • Page 114 This parameter sets RR Speed Reference #1 and is the input signal level that is associated with the setting of RR Torque Reference Setpoint #1 while operating in the Torque Control mode. HX7+ ASD Installation and Operation Manual...
  • Page 115 See RR Speed Reference #1 for further information on this setting. This parameter sets RR Torque Reference Setpoint #1 and is the output torque value that is associated with the setting of RR Speed Reference #1 while operating in the Torque control mode. HX7+ ASD Installation and Operation Manual...
  • Page 116 See RR Speed Reference #1 for further information on this setting. This parameter sets RR Torque Reference Setpoint #2 and is the output torque value that is associated with setting of RR Speed Reference #2 while operating in the Torque control mode. HX7+ ASD Installation and Operation Manual...
  • Page 117 This parameter sets RX Speed Reference #1 and is the input signal level that is associated with the setting of RX Torque Reference Setpoint #1 while operating in the Torque Control mode. HX7+ ASD Installation and Operation Manual...
  • Page 118 See RX Speed Reference #1 for further information on this setting. This parameter sets RX Torque Reference Setpoint #1 and is the output torque value that is associated with the setting of RX Speed Reference #1 while operating in the Torque control mode. HX7+ ASD Installation and Operation Manual...
  • Page 119 See RX Speed Reference #1 for further information on this setting. This parameter sets RX Torque Reference Setpoint #2 and is the output torque value that is associated with setting of RX Speed Reference #2 while operating in the Torque control mode. HX7+ ASD Installation and Operation Manual...
  • Page 120 This parameter sets RX2 Speed Reference #1 and is the input signal level that is associated with the setting of RX2 Torque Reference Setpoint #1 while operating in the Torque Control mode. HX7+ ASD Installation and Operation Manual...
  • Page 121 See RX2 Speed Reference #1 for further information on this setting. This parameter sets RX2 Torque Reference Setpoint #1 and is the output torque value that is associated with the setting of RX2 Speed Reference #1 while operating in the Torque control mode. HX7+ ASD Installation and Operation Manual...
  • Page 122 See RX2 Speed Reference #1 for further information on this setting. This parameter sets RX2 Torque Reference Setpoint #2 and is the output torque value that is associated with setting of RX2 Speed Reference #2 while operating in the Torque control mode. HX7+ ASD Installation and Operation Manual...
  • Page 123 This parameter sets BIN Speed Reference #1 and is the input signal that is associated with the setting of BIN Torque Reference Setpoint #1 while operating in the Torque Control mode. HX7+ ASD Installation and Operation Manual...
  • Page 124 See BIN Speed Reference #1 for further information on this setting. This parameter sets BIN Torque Reference Setpoint #1 and is the output torque value that is associated with the setting of BIN Speed Reference #1 while operating in the Torque control mode. HX7+ ASD Installation and Operation Manual...
  • Page 125 This parameter sets PG Speed Reference #1 and is the input pulse count rate that is associated with the setting of PG Speed Frequency #1 while operating in the Speed Control mode. HX7+ ASD Installation and Operation Manual...
  • Page 126 Output frequencies below the Startup Frequency will not be output from the drive during startup. However, once reaching the Startup Frequency, speed Units — Hz values below the Startup Frequency may be output from the drive. HX7+ ASD Installation and Operation Manual...
  • Page 127 ASD will output 0 Hz to the motor. Minimum — 0.0 Note: This setting will override the Startup Frequency setting (F240) if Maximum — 5.0 this setting has a higher value. Units — Hz HX7+ ASD Installation and Operation Manual...
  • Page 128 This parameter determines if DC Injection braking is to be used during a Changeable During Run — Yes change in the direction of the motor. Settings: 0 — Enabled (box checked) 1 — Disabled HX7+ ASD Installation and Operation Manual...
  • Page 129 This parameter selects the go-to-zero method to be used by the ASD when the Injection Braking) ASD is commanded to go to zero Hz. Changeable During Run — No Settings: 0 — Standard (DC Injection Braking) 1 — 0 Hz Command HX7+ ASD Installation and Operation Manual...
  • Page 130 Settings Enable Jog Window). Press MON/PRG to access the Jog Window. 5.Place the system in the Remote mode (Local|Remote LED is off). 6.Connect the assigned Jog terminal (from step 1) to CC for the desired Jog duration. HX7+ ASD Installation and Operation Manual...
  • Page 131 Program Special Control Jump Frequencies Parameter Type — Numerical Factory Default — 0.00 This parameter establishes a plus-or-minus value for Jump Frequency #2 Changeable During Run — Yes (F272). Minimum — 0.00 Maximum — 30.0 Units — Hz HX7+ ASD Installation and Operation Manual...
  • Page 132 Preset Speed #9. The binary number is applied to S1 – S4 of the Minimum — Lower Limit (F013) Terminal Board to output the Preset Speed (see F018 for further information on this parameter). Maximum — Upper Limit (F012) Units — Hz HX7+ ASD Installation and Operation Manual...
  • Page 133 Preset Speed #15. The binary number is applied to S1 – S4 of the Minimum — Lower Limit (F013) Terminal Board to output the Preset Speed (see F018 for further information on this parameter). Maximum — Upper Limit (F012) Units — Hz HX7+ ASD Installation and Operation Manual...
  • Page 134 Factory Default — Off This parameter determines the motor-control response of the drive in the event of a momentary power outage. Changeable During Run — Yes Settings: 0 — Off 1 — Ridethrough 2 — Stop HX7+ ASD Installation and Operation Manual...
  • Page 135 PA to PB of the drive and providing the proper information at F304, F308, and F309. For additional information on selecting the proper resistance value for a given application contact the Toshiba Customer Support Center. HX7+ ASD Installation and Operation Manual...
  • Page 136 Changeable During Run — No For additional information on selecting the proper resistor wattage value for a Minimum — 0.01 given application contact Toshiba Customer Support Center. Maximum — 600.0 Note: Using a resistor with a wattage rating that is too low may result Units —...
  • Page 137 Changeable During Run — No the motor is determined by the ASD and the time that the ASD outputs a drive Minimum — 0.50 signal to the motor. Maximum — 2.50 F301 for additional information on this parameter. HX7+ ASD Installation and Operation Manual...
  • Page 138 Drooping Control allows the overloaded motor to slow down, thus shedding load and encouraging a lightly-loaded motor to pick up the slack. The goal of Drooping Control is to have the same torque ratios for mechanically coupled motors. HX7+ ASD Installation and Operation Manual...
  • Page 139 This setting applies to load inertia compensation while operating Minimum — 0.0 in the Drooping Control mode. Maximum — 200.0 This parameter should be gradually adjusted to provide smoother Drooping Control operation while operating with heavy loads. HX7+ ASD Installation and Operation Manual...
  • Page 140 (F331) and the following conditions are met: 1) Light-Load High-Speed Operation Enable is configured at F330. 2) The output torque is less than the setting established in F335 when reaching the frequency setting here. HX7+ ASD Installation and Operation Manual...
  • Page 141 Light-Load High-Speed (F331) Minimum — 0 operation may engage or remain engaged if active. Maximum — 250 If the Light-Load High-Speed operation is terminated, normal operation resumes. Units — % HX7+ ASD Installation and Operation Manual...
  • Page 142 When enabled, the system is instructed to discontinue using the output of the drive and to switch to the commercial power in the event of a trip. Settings: 0 — Disabled 1 — Enabled (box checked) HX7+ ASD Installation and Operation Manual...
  • Page 143 This parameter determines the amount of time that the connection to Changeable During Run — Yes commercial power is maintained once the switch-to-drive-output criteria has Minimum — 0.10 been met. Maximum — 10.00 Units — Seconds HX7+ ASD Installation and Operation Manual...
  • Page 144 Parameter Type — Numerical Factory Default — 50.00 This parameter determines the maximum amount that the feedback may Changeable During Run — Yes increase the output signal. Minimum — 0.00 Maximum — 50.00 Units — % HX7+ ASD Installation and Operation Manual...
  • Page 145 This parameter sets the number of pulses per revolution when using a shaft- Changeable During Run — No mounted encoder and the PG Option Board for closed loop speed control. Minimum — 100 Maximum — 4000 HX7+ ASD Installation and Operation Manual...
  • Page 146 Changeable During Run — No allowed to change when prompted by changes in the output current. Minimum — 100.0 The larger the value entered here, the quicker/more the drive responds to Maximum — 1250 changes in feedback. HX7+ ASD Installation and Operation Manual...
  • Page 147 Direct Access Number — F379 Program Feedback Parameters PG Settings Parameter Type — Numerical Factory Default — 1.00 Contact the Toshiba Customer Support Center for information on this Changeable During Run — No parameter. Minimum — 0.01 Maximum — 10.00 Use Speed Mode Direct Access Number —...
  • Page 148 Program Pattern Run Preset Speeds Parameter Type — Selection List Factory Default — Forward Determines the forward/reverse setting for the #6 Preset Speed (F023). Changeable During Run — No Settings: 0 — Forward 1 — Reverse HX7+ ASD Installation and Operation Manual...
  • Page 149 Program Pattern Run Preset Speeds Parameter Type — Selection List Factory Default — Forward Determines the forward/reverse setting for the #12 Preset Speed (F291). Changeable During Run — No Settings: 0 — Forward 1 — Reverse HX7+ ASD Installation and Operation Manual...
  • Page 150 Minimum — 0.0 constants to tune the motor. Maximum — 100,000 M To use Vector Control, Automatic Torque Boost, or Automatic Energy- Saving, the Motor Constant setting (motor tuning) is required. Units —  HX7+ ASD Installation and Operation Manual...
  • Page 151 Program Motor Parameters Motor Settings Parameter Type — Numerical Factory Default — (ASD dependent) This parameter identifies the wattage rating of the motor. Changeable During Run — No Minimum — 0.10 Maximum — (ASD dependent) Units — kW HX7+ ASD Installation and Operation Manual...
  • Page 152 This parameter reduces the motor vibration caused by large-inertia loads. A Changeable During Run — Yes small value will have a great effect while an increased value will have a lesser Minimum — 10.0 effect. Maximum — 200.0 HX7+ ASD Installation and Operation Manual...
  • Page 153 1 — VI/II 2 — RR 3 — RX 4 — RX2 (option) 5 — CN8 Option (LED Keypad) 6 — Binary/BCD Input 7 — Common Serial (TTL) 8 — RS232/RS485 9 — Communication Card HX7+ ASD Installation and Operation Manual...
  • Page 154 This parameter provides a value to be used as the Reverse Speed Limit setting Changeable During Run — Yes if Setting is selected at F427. Minimum — 0.00 Maximum — Upper Limit (F012) Units — Hz HX7+ ASD Installation and Operation Manual...
  • Page 155 Torque Control mode. This Minimum — 0.00 parameter sets the response time of the system to torque change requirements. Maximum — 2.50 Units — Seconds HX7+ ASD Installation and Operation Manual...
  • Page 156 Changeable During Run — Yes profile when multiple motors are controlled by a single drive or when a single Minimum — 0.00 motor is to be controlled by multiple profiles. Maximum — 250.0 Units — % HX7+ ASD Installation and Operation Manual...
  • Page 157 Direct Access Number — F450 Program Torque Setting Torque Limit Settings Parameter Type — Selection List Factory Default — Driving/Regen Contact the Toshiba Customer Support Center for information on this Changeable During Run — No parameter. Settings: 0 — Driving/Regen 1 —...
  • Page 158 ASD system. This is accomplished by setting the input source to zero and either increasing or decreasing this setting to provide an output of zero from the ASD. HX7+ ASD Installation and Operation Manual...
  • Page 159 ASD system. This is accomplished by setting the input source to zero and either increasing or decreasing this setting to provide an output of zero from the ASD. HX7+ ASD Installation and Operation Manual...
  • Page 160 If Effective is selected, the preset Torque Control or Speed Control settings will determine the rate that the motor reaches excitation saturation. Settings: 0 — Effective 1 — Applied by F480 HX7+ ASD Installation and Operation Manual...
  • Page 161 Parameter Type — Numerical Factory Default — 105.0 This parameter compensates for losses in the rotor-to-stator coupling of the Changeable During Run — Yes excitation and torque current energy. Minimum — 0 Maximum — 255 HX7+ ASD Installation and Operation Manual...
  • Page 162 Units — Seconds function. Note: An acceleration time shorter than the load will allow may cause  nuisance tripping and mechanical stress to loads. Automatic Accel/Decel and Stall settings may lengthen the acceleration time. HX7+ ASD Installation and Operation Manual...
  • Page 163 Units — Seconds Pot function. Note: A deceleration time shorter than the load will allow may cause  nuisance tripping and mechanical stress to loads. Automatic Accel/Decel and Stall settings may lengthen the acceleration time. HX7+ ASD Installation and Operation Manual...
  • Page 164 This setting is also popular for applications that require shock absorption at the start of acceleration or deceleration. S-pattern 2 acceleration and deceleration decreases the rate of change above the base frequency. HX7+ ASD Installation and Operation Manual...
  • Page 165 Program Special Control Accel/Decel Special Parameter Type — Numerical Factory Default — 25.00 Sets the upper limit frequency of S-pattern 1 and 2. Changeable During Run — Yes Minimum — 0.00 Maximum — 50.00 Units — % HX7+ ASD Installation and Operation Manual...
  • Page 166 This parameter sets the frequency at which the acceleration control is switched Changeable During Run — Yes from the Accel #2 profile to the Accel #3 profile during a multiple-acceleration Minimum — 0.00 profile configuration. Maximum — Max. Freq. (F011) Units — Hz HX7+ ASD Installation and Operation Manual...
  • Page 167 This parameter sets the frequency at which the acceleration control is switched Changeable During Run — Yes from the Accel #3 profile to the Accel #4 profile during a multiple-acceleration Minimum — 0.00 profile configuration. Maximum — Max. Freq. (F011) Units — Hz HX7+ ASD Installation and Operation Manual...
  • Page 168 This parameter sets the start condition of subsequent Pattern Runs after the Changeable During Run — No initial Pattern Run has been terminated or has completed its programming. Settings: 0 — Reset 1 — Continue HX7+ ASD Installation and Operation Manual...
  • Page 169 Group #1 Speed #7 Direct Access Number — F537 Program Pattern Run Speeds Parameter Type — Selection List Factory Default — 7 Same as #1 Group Speed #1 (see F531). Changeable During Run — No HX7+ ASD Installation and Operation Manual...
  • Page 170 Group #2 Speed #8 Direct Access Number — F548 Program Pattern Run Speeds Parameter Type — Selection List Factory Default — Skip Same as #1 Group Speed #1 (see F531). Changeable During Run — No HX7+ ASD Installation and Operation Manual...
  • Page 171 Parameter Type — Selection List Factory Default — 1 This parameter sets the number of times that the enabled preset speeds of Changeable During Run — No Group #4 will be run; 1 – 254 or Infinite. HX7+ ASD Installation and Operation Manual...
  • Page 172 Changeable During Run — No time of Preset Speed 1 when used as part of a Pattern Run. Settings: 0 — Time From Start 1 — Time From Reach 2 — No Limit 3 — Until Next Step HX7+ ASD Installation and Operation Manual...
  • Page 173 Direct Access Number — F580 Program Pattern Run Preset Speeds 11 Parameter Type — Selection List Factory Default — Time From Start Same as #1 Pattern Characteristics (see F570). Changeable During Run — No HX7+ ASD Installation and Operation Manual...
  • Page 174 This parameter sets the run-time value for the #3 Preset Speed mode when Changeable During Run — No used as part of a Pattern Run. Minimum — 1 Maximum — 8000 Units — Seconds HX7+ ASD Installation and Operation Manual...
  • Page 175 This parameter sets the run-time value for the #9 Preset Speed mode when Changeable During Run — No used as part of a Pattern Run. Minimum — 1 Maximum — 8000 Units — Seconds HX7+ ASD Installation and Operation Manual...
  • Page 176 This parameter sets the run-time value for the #15 Preset Speed mode when Changeable During Run — No used as part of a Pattern Run. Minimum — 1 Maximum — 8000 Units — Seconds HX7+ ASD Installation and Operation Manual...
  • Page 177 A supplemental emergency stopping system should be used with the ASD. Emergency stopping should not be a task of the ASD alone. Settings: 0 — Coast Stop 1 — Deceleration Stop 2 — DC Injection Braking Stop HX7+ ASD Installation and Operation Manual...
  • Page 178 Factory Default — Disabled This parameter Enables/Disables the ST-to-CC connection dependency on the Changeable During Run — No successful completion of a Soft Start. If enabled, the ST-to-CC connection will happen only after a successful Soft Start. HX7+ ASD Installation and Operation Manual...
  • Page 179 This parameter sets the pulse width of the ASD output pulse that is applied to Changeable During Run — No the motor during an Output Short Circuit test. Minimum — 1 Maximum — 100 Units — µS HX7+ ASD Installation and Operation Manual...
  • Page 180 This parameter sets the cooling fan run-time command. Changeable During Run — Yes Settings: 0 — Automatic 1 — Always On 2 — Internal and External Temp Controlled 3 — Internal-Auto/External-Temp Controlled 4 — Internal-Temp Controlled/External-Auto HX7+ ASD Installation and Operation Manual...
  • Page 181 Over-Voltage Trip. Maximum — 250.0 If the over-voltage condition persists for over 250 µS, an Over-Voltage Trip Units — % will be incurred. Note: This feature may increase deceleration times. HX7+ ASD Installation and Operation Manual...
  • Page 182 Once activated, the system will attempt to maintain the bus Maximum — 100.0 voltage level set here until the motor stops. Units — % Note: This feature may decrease deceleration times. HX7+ ASD Installation and Operation Manual...
  • Page 183 Changeable During Run — Yes begins to count down to zero. Upon reaching zero, the Earth Fault Alarm is Minimum — 0.00 activated. Maximum — 2.50 This parameter sets the start-time of the count-down timer. Units — Seconds HX7+ ASD Installation and Operation Manual...
  • Page 184 Upper Limit. When enabled, either VI/II or RR may be used as an input source for the modification of the Upper Limit setting. Settings: 0 — Disabled 1 — VI/II 2 — RR HX7+ ASD Installation and Operation Manual...
  • Page 185 Torque Boost setting. Selecting either VI/II or RR enables this feature. The selected input is used as a modifier of the programmed Torque Boost setting. Settings: 0 — Disabled 1 — VI/II 2 — RR HX7+ ASD Installation and Operation Manual...
  • Page 186 Setting is selected, the value entered at F729 is used as the multiplier. Settings: 0 — Disabled 1 — VI/II 2 — RR 3 — RX 4 — RX2 (option) 5 — Setting (CN8 Option Only) HX7+ ASD Installation and Operation Manual...
  • Page 187 This parameter sets the Analog 1 multifunction programmable terminal to 1 of Changeable During Run — Yes 33 possible functions and is available on the ASD Multicom option board only. Possible assignments for this output terminal are listed in Table 15 on pg. 193. HX7+ ASD Installation and Operation Manual...
  • Page 188 Parameter Type — Selection List Factory Default — % This parameter sets the unit of measurement for current and voltage values Changeable During Run — Yes displayed on the keypad. Settings: 0 — % 1 — V/A HX7+ ASD Installation and Operation Manual...
  • Page 189 Base Frequency, Base Frequency Voltage, Manual Torque Boost, and Electronic Thermal Protection. Settings: 1 — Group 1 2 — Group 2 3 — Group 3 4 — Group 4 Frequency Command Note: Press ESC from the screen to access this parameter. HX7+ ASD Installation and Operation Manual...
  • Page 190 If operating using the this parameter provides a Changeable During Run — Yes value to be used in the event that Setting is selected for the Frequency Minimum — -100.00 Override Multiplying Input (F661). Maximum — 100.00 HX7+ ASD Installation and Operation Manual...
  • Page 191 The Low Output Disable Feedback Level sets a frequency level that, until the Changeable During Run — Yes output of the ASD drops below this setting, the Restart Delay Timer does not Minimum — 0.0 start. Maximum — Max. Freq. Units — Hz HX7+ ASD Installation and Operation Manual...
  • Page 192 Parameter Type — Selection List Factory Default — Disabled This parameter Enables/Disables the Over-Heat Stall function. Changeable During Run — Yes Alarms and trips are unaffected by this setting. Settings: 0 — Disabled 1 — Enabled HX7+ ASD Installation and Operation Manual...
  • Page 193 ASD(s), transfers commands, and loads or Units — Seconds modifies the parameter settings of the ASD. Changes made to this parameter require that the power be cycled (Off then On) for the changes to take effect. HX7+ ASD Installation and Operation Manual...
  • Page 194 Changes made to this parameter require that the power be cycled (Off then On) for the changes to take effect. Settings: 0 — No Follower (normal operation) 1 — Frequency Reference 2 — Output Command Frequency 3 — Torque Command 4 — Output Torque Command HX7+ ASD Installation and Operation Manual...
  • Page 195 Communications Speed Frequency #1. This value is entered as 0 to 100% of the Communications Speed Reference #1 input value range. Changes made to this parameter require that the power be cycled (Off then On) for the changes to take effect. HX7+ ASD Installation and Operation Manual...
  • Page 196 Changes made to this parameter require that the power be cycled (Off then On) for the changes to take effect. Settings: 0 — 1200 1 — 2400 2 — 4800 3 — 9600 4 — 19200 5 — 38400 HX7+ ASD Installation and Operation Manual...
  • Page 197 Changeable During Run — Yes Changes made to this parameter require that the power be cycled (Off then On) for the changes to take effect. Settings: 0 — Command Request Cleared 1 — Command Request Held HX7+ ASD Installation and Operation Manual...
  • Page 198 V/f Switching profiles are comprised of the Base Frequency settings, Maximum Voltage, Torque Boost, and Electronic Thermal Protection. Note:NO/NC = Normally Open/Normally Closed. NO/NC selection numbers are used when making system changes via communications. HX7+ ASD Installation and Operation Manual...
  • Page 199 Stop Key Emulation — Activation terminates the Run command being received from communications devices and initiates the programmed stopping method. Note:NO/NC = Normally Open/Normally Closed. NO/NC selection numbers are used when making system changes via communications. HX7+ ASD Installation and Operation Manual...
  • Page 200 ASD to the speed setting established in F341 for the duration of the activation. 122 123 Snap Stop Control Enable — Not Used. Note:NO/NC = Normally Open/Normally Closed. NO/NC selection numbers are used when making system changes via communications. HX7+ ASD Installation and Operation Manual...
  • Page 201 132 133 System Consistent Sequence (BT: braking test) — Factory use. 134 135 Output Frequency Hold — Not Used. Note:NO/NC = Normally Open/Normally Closed. NO/NC selection numbers are used when making system changes via communications. HX7+ ASD Installation and Operation Manual...
  • Page 202 32767 Encoder Pulses Position Pulse RR Input VI/II Input RX Input RX2 Input 100% FM Output (used for factory testing only) AM Output (used for factory testing only) Meter Adjust Value Analog Output Load Torque 150% HX7+ ASD Installation and Operation Manual...
  • Page 203 Negative Torque Limit Jog Active External Rush Suppression Relay Output Terminal Board Operation Command Mode Over Travel Total-Operation-Hours Alarm Positioning Completion Abnormal Communication Alarm (external cause) Earth Fault Alarm Forward/Reverse Operation Low Output Disable Alarm HX7+ ASD Installation and Operation Manual...

  • Page 204: Alarms, Trips, And Troubleshooting

    • Does the ASD reach the commanded frequency? • Does the ASD trip without the motor attached? • Does ASD trip with an unloaded motor? • What is the CPU version and revision level? • What is the EOI (keypad) version? HX7+ ASD Installation and Operation Manual...

  • Page 205: User Notification Codes

    User Notification codes notify the user of active functions that are usually only momentary under normal conditions and are active for the duration of activation only. User notification events are not error conditions and only convey active system functions to the user. Table 17. HX7+ ASD User Notification Codes. Keypad Display Function Description Atn indicates that the Autotune function is active.

  • Page 206: Alarms

    Alarms Table 18 lists the alarm codes that may be displayed during operation of the HX7+ ASD. Each alarm code listed is accompanied by a description and a possible cause. In the event that the source of the malfunction cannot be determined, contact your the...
  • Page 207 (increase the difference). each other. Undercurrent Output current of the ASD is below the level defined at F611 and remains there for the time set at F612. * Reset ignored if active. HX7+ ASD Installation and Operation Manual...

  • Page 208: Trips/Faults

    Reset to be recognized. In the event of multiple active trips, the trip displayed will remain until all faults are corrected and all trips are cleared. HX7+ ASD Installation and Operation Manual...
  • Page 209 Reset to be recognized. In the event of multiple active trips, the trip displayed will remain until all faults are corrected and all trips are cleared. HX7+ ASD Installation and Operation Manual...
  • Page 210 Reset to be recognized. In the event of multiple active trips, the trip displayed will remain until all faults are corrected and all trips are cleared. HX7+ ASD Installation and Operation Manual...
  • Page 211 Reset to be recognized. In the event of multiple active trips, the trip displayed will remain until all faults are corrected and all trips are cleared. HX7+ ASD Installation and Operation Manual...

  • Page 212: Viewing Trip Information

    At-trip Recorded Parameters (parameter readings at the time that the trip occurred). Table 20. HX7+ ASD Trip History Record Parameters (RTC option required). At-trip Recorded Parameters Trip records that are assigned zero and one are comprised of the full list of monitored parameters (32).

  • Page 213: Clearing A Trip

    • Remotely via the communications channel, • Momentarily connecting terminal RES to CC of the Control Terminal Strip, or • Via Program  Utility Parameters  Type Reset  Clear Trip (clears Trip Monitor From ASD). HX7+ ASD Installation and Operation Manual...

  • Page 214: Part Numbering Convention

    The thermal ratings for the HX7+ ASD are 40° and 50° C maximum. Not all typeforms are available in both thermal ratings. Specifications for both typeforms are listed in the following sections and are separated by their 40°...

  • Page 215: Ordering Information

    Ordering Information Use the following part numbering convention when ordering the HX7+ ASD. The 200 kVA, 480 V, 40° C, NEMA 3R, 12-Pulse with Sine Wave Filter configuration is shown in the heading of Table 21 as an example (i.e., P/N HX7+C420K40CCS).

  • Page 216: Enclosure Dimensions/Weight

    Refer to the drawings on pgs. 210 for the referenced enclosure figures. Note: All Toshiba ASD enclosures carry at least an IP20 rating — NEMA 1 and NEMA 3R listed. Table 22. 6- and 12-Pulse Non-Sine Wave Enclosure Dimensions. NEMA 1...
  • Page 217 1500 (680) Figure 39. 1500 (680) Figure 36. 1900 (862) Figure 40. 2000 (907) 51K40 Figure 37. 3000 (1406) Figure 41. 3000 (1406) 93K40 10L40 Figure 38. 5000 (2268) Figure 42. 5000 (2268) 14L40 15L40 HX7+ ASD Installation and Operation Manual...
  • Page 218 Table 24. 18-Pulse, Sine Wave and Non-Sine Wave Enclosure Dimensions. Model Number Shipping Weight Figure HX7+C4 Lbs. (kg) Figure 43. 2550 Figure 44. 2550 3425 3650 Figure 45. 3900 51K40 5600 Figure 46. 5700 5775 HX7+ ASD Installation and Operation Manual...
  • Page 219 Figure 27. 66–200 kVA Non-Sine Wave NEMA 1 Enclosure. HX7+ ASD Installation and Operation Manual...
  • Page 220 Figure 28. 260–518 kVA Non-Sine Wave NEMA 1 Enclosure. HX7+ ASD Installation and Operation Manual...
  • Page 221 Figure 29. 518–1000 kVA Non-Sine Wave NEMA 1 Enclosure. HX7+ ASD Installation and Operation Manual...
  • Page 222 Figure 30. 1200–1500 kVA Non-Sine Wave NEMA 1 Enclosure. HX7+ ASD Installation and Operation Manual...
  • Page 223 Figure 31. 66–200 kVA Non-Sine Wave NEMA 3R Enclosure. HX7+ ASD Installation and Operation Manual...
  • Page 224 Figure 32. 260–518 kVA Non-Sine Wave NEMA 3R Enclosure. HX7+ ASD Installation and Operation Manual...
  • Page 225 Figure 33. 518–1000 kVA Non-Sine Wave NEMA 3R Enclosure. HX7+ ASD Installation and Operation Manual...
  • Page 226 Figure 34. 1200–1500 kVA Non-Sine Wave NEMA 3R Enclosure. HX7+ ASD Installation and Operation Manual...
  • Page 227 Figure 35. 200 kVA Sine Wave NEMA 1 Enclosure. HX7+ ASD Installation and Operation Manual...
  • Page 228 Figure 36. 260–518 kVA Sine Wave NEMA 1 Enclosure. HX7+ ASD Installation and Operation Manual...
  • Page 229 Figure 37. 518–1000 kVA Non-Sine Wave NEMA 1 Enclosure. HX7+ ASD Installation and Operation Manual...
  • Page 230 Figure 38. 932–1500 kVA Sine Wave NEMA 1 Enclosure. HX7+ ASD Installation and Operation Manual...
  • Page 231 Figure 39. 200 kVA Sine Wave NEMA 3R Enclosure. HX7+ ASD Installation and Operation Manual...
  • Page 232 Figure 40. 260–518 kVA Sine Wave NEMA 3R Enclosure. HX7+ ASD Installation and Operation Manual...
  • Page 233 Figure 41. 518–1000 kVA Sine Wave NEMA 3R Enclosure. HX7+ ASD Installation and Operation Manual...
  • Page 234 Figure 42. 932–1500 kVA Sine Wave NEMA 3R Enclosure. HX7+ ASD Installation and Operation Manual...
  • Page 235 Figure 43. 66–163 kVA 18-Pulse Enclosure. HX7+ ASD Installation and Operation Manual...
  • Page 236 Figure 44. 200 kVA 18-Pulse Enclosure. HX7+ ASD Installation and Operation Manual...
  • Page 237 Figure 45. 260–518 kVA 18-Pulse Enclosure. HX7+ ASD Installation and Operation Manual...
  • Page 238 Figure 46. 518–700 kVA 18-Pulse Enclosure. HX7+ ASD Installation and Operation Manual...

  • Page 239: Voltage/Current And Thermal Specifications

    1083 1203/1443.6 1000 1009 1121/1345.2 1000 1083 1203/1443.6 (122) (122) 1000 1200 1299 1443/1731.6 1200 14L40 1400 1515 1684/2020.8 1400 (104) (104) 15L40 1500 1623 1804/2164.8 1500 Note: Shaded models = 18-pulse option available. HX7+ ASD Installation and Operation Manual...

  • Page 240: Cable/Terminal Specifications

    Please consult the NEC for cable specifications appropriate for your application. Note: Cables and Terminals specifications are based on the rated current of the ASD — they DO NOT include a 10% Service Factor. HX7+ ASD Installation and Operation Manual...
  • Page 241 Table 26. Specifications for Lugs/Cables for the 6-, 12-, and 18-Pulse Non-Sine Wave HX7+ ASD. HX7+ ASD Installation and Operation Manual...
  • Page 242 Table 27. Specifications for Lugs/Cables for the 6-, 12-, and 18-Pulse Non-Sine Wave HX7+ ASD. HX7+ ASD Installation and Operation Manual...

  • Page 243: Hx7+ Asd Optional Devices

    HX7+ ASD Optional Devices tion Card The HX7+ ASD may be equipped with several options which are used to expand the functionality of the ASD. Table 28 lists the available options and their functions. Table 28. HX7+ ASD Optional devices and functions.

  • Page 244: Spare Parts Listing

    Spare Parts Listing Table 29. 480-Volt 66 to 518 kVA Single Power Module Spare Parts Listing. HX7+ ASD Installation and Operation Manual...
  • Page 245 Table 30. 480-Volt 518 to 1000 kVA 2-Power Module Spare Parts Listing. HX7+ ASD Installation and Operation Manual...
  • Page 246 Table 31. 480-Volt 932 to 1500 kVA 3-Power Module Spare Parts Listing. HX7+ ASD Installation and Operation Manual...
  • Page 247 4 to 20 mA PCB — 50611A. Parenthesized are the total quantities per unit. Toshiba recommends a spare parts inventory of two minimum for the parts listed. If the total quantity per unit is three or more, then the suggested spare parts inventory is one third of the total unit quantity (two minimum).
  • Page 248 CM1, 197 Analog Input Filter, 104 Analog1, 68 CM2, 197 Analog2, 68 CN3 Pinout, 34 ASD – Multicom Option Boards, 234 CN7 Pinout, 35 ASD Number, 184 CN8 connector of the Control Board, 49 HX7+ ASD Installation and Operation Manual...
  • Page 249 Earth Fault Alarm Time, 174 Customer Support, 2 Earth Fault Trip Level, 175 Earth Fault Trip Time, 175 EEPROM Data Fault, 200 EEPROM Fault, 200 Date and time setting, 59 Electronic Gear Setting, 136 HX7+ ASD Installation and Operation Manual...
  • Page 250 Group #2 Speed Repeat Factor, 161 FLB terminal, 31 Group #3 Speed #1, 162 FLC, 28 Group #3 Speed #2, 162 FLC terminal, 31 Group #3 Speed #3, 162 FM, 28, 68 Group #3 Speed #4, 162 HX7+ ASD Installation and Operation Manual...
  • Page 251 Installation and Connections, 21 Local Remote Key, 59 Installation Notes, 21 Local|Remote Key, 39 Installation Precautions, 4 Lockout, 60 Integral (I) Gain, 135 LOD Boost Time, 182 Interlock with ST, 169 LOD Control and Stopping Method, 182 HX7+ ASD Installation and Operation Manual...
  • Page 252 Motor Constant 3 Enable, 143 OUT1 terminal, 30 Motor Constant 4 (load inertia), 142 OUT2, 28 Motor Constant 5 (leakage inductance), 142 OUT2 Off Delay, 93 Motor Counter Data, 138 OUT2 On Delay, 91 HX7+ ASD Installation and Operation Manual...
  • Page 253 Overvoltage Stall Level (fast), 172 PG Speed Reference #2, 117 PG Type/Connection Error, 202 Phantom Fault, 202 Phase Loss, 64 P24, 28 PID feedback, 135, 181 P24 terminal, 30 PO, 24 PA, 126 POFF, 198 HX7+ ASD Installation and Operation Manual...
  • Page 254 RR Torque Reference Setpoint #2, 107 Protection Parameters, 63, 64 RS232, 33 PtSt, 198 RS232/RS485 Baud Rate, 187 Pulse Width Modulation, 17 RS232/RS485 Communications Time Out Time, 184 PWM Carrier Frequency, 125 RS232/RS485 Communications Time-Out Action, 185 HX7+ ASD Installation and Operation Manual...
  • Page 255 Switching Load Torque During Forward-Run, 69, 132 Scrolling Monitor Select, 69 Switching Load Torque During Reverse-Run, 133 Short Circuit Current Rating, 230 Synchronized Torque Bias Input, 144 Short Circuit Detect Pulse, 64 System Grounding, 27 HX7+ ASD Installation and Operation Manual...
  • Page 256 UC, 198 Undervoltage Detection Time, 173 Undervoltage Stall level, 173 W Phase Short Circuit, 202 Undervoltage Trip, 173 W/T3, 24 Undervoltage/Ridethrough, 64 Up Key, 39 Warranty Card, 2 Upper Deviation Limits, 135 Wizard Finish, 55 HX7+ ASD Installation and Operation Manual...
  • Page 257 TOSHIBA TOSHIBA INTERNATIONAL CORPORATION INDUSTRIAL DIVISION 13131 West Little York Road, Houston, TX 77041-5807 US (800) 231-1412 CAN (800) 872-2192 MEX 01 (800) 527-1204 FAX: (713) 466-8773 http://www.toshiba.com/ind/ Printed in the U.S.A.

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