Bosch Rexroth MS2S Operating Manual

Bosch Rexroth MS2S Operating Manual

Synchronous servomotors
Table of Contents
Operating Manual
MS2S
Synchronous Servomotors
R911410077, Edition 01
Table of Contents
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Summary of Contents for Bosch Rexroth MS2S

  • Page 1 Operating Manual MS2S Synchronous Servomotors R911410077, Edition 01...
  • Page 2 Copyright © Bosch Rexroth AG 2021 All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Liability The specified data is intended for product description purposes only and shall not be deemed to be a guaranteed characteristic unless expressly stipulated in the contract.
  • Page 3 Utilisez des dispositifs de montage et de trans- porteinrichtungen. port. port adéquats. Benutzen Sie geeignetes Werkzeug und persön- Use suitable tools and personal protective Utilisez des outils appropriés et votre équipement liche Schutzausrüstung. equipment. de protection personnel. R911410077, Edition 01 Bosch Rexroth AG...
  • Page 4 Rispettare i tempi di raf- de enfriamiento de los componentes de accio- componentes de acionamento (mín. 15 min- freddamento dei componenti di comando namiento (mín. 15 minutos). utos). (almeno 15 minuti). Bosch Rexroth AG R911410077, Edition 01...
  • Page 5 R911410077, Edition 01 Bosch Rexroth AG...
  • Page 6 Před zásahem nebo vstupem do nebezpečného Pysäytä käyttölaitteet varmasti ennen vaara- Przed dotknięciem urządzenia/maszyny lub zbli- prostoru bezpečně zastavte pohony. alueelle koskemista tai menemistä. żeniem się do obszaru zagrożenia należy zgodnie z zasadami bezpieczeństwa wyłączyć napędy. Bosch Rexroth AG R911410077, Edition 01...
  • Page 7 Înainte de intervenţia asupra componentelor de odklopite napajanje. Pred prístupom na komponenty pohonu odpojte acţionare, deconectaţi alimentarea cu tensiune zdroj napätia. electrică. Upoštevajte čase praznjenja kondenzatorjev. Rešpektujte časy vybitia kondenzátorov. Ţineţi cont de timpii de descărcare ai condensa- torilor. R911410077, Edition 01 Bosch Rexroth AG...
  • Page 8 Със задвижващите компоненти трябва да работи само квалифициран персонал. A biztonsági útmutatókkal kapcsolatban további magyarázatot ennek a dokumentumnak az első Подробни пояснения към инструкциите за fejezetében találhat. безопасност можете да видите в Глава 1 на тази документация. Bosch Rexroth AG R911410077, Edition 01...
  • Page 9 Az akkumulátorokat ne szedje szét, és ne ron- gálja meg! Az akkumulátort ne dobja tűzbe! Не разглобявайте и не повреждайте батерии. Neizjauciet un nesabojājiet baterijas. Nemetiet Не хвърляйте батерии в огън. baterijas ugunī. R911410077, Edition 01 Bosch Rexroth AG...
  • Page 10 Kasutage sobivaid montaaži- ja transpordiseadi- vimo įrenginius. seid. Χρησιμοποιείτε κατάλληλους μηχανισμούς συναρμολόγησης και μεταφοράς. Naudokite tinkamus įrankius ir asmens saugos Kasutage sobivaid tööriistu ja isiklikku kaitsevar- priemones. ustust. Χρησιμοποιείτε κατάλληλα εργαλεία και ατομικό εξοπλισμό προστασίας. Bosch Rexroth AG R911410077, Edition 01...
  • Page 11 απορρίπτετε τις μπαταρίες στη φωτιά. 中文 如果不按照下述指定的安全说明使用,将会导致人身伤害! 在没有阅读,理解随本产品附带的文件并熟知正当使用前,不要安装或使用本产品。 如果没有您所在国家官方语言文件说明,请与 Rexroth 销售伙伴联系。 只允许有资格人员对驱动器部件进行操作。 安全说明的详细解释在本文档的第一章。 高电压!电击导致生命危险! 只有在安装了永久良好的设备接地导线后才可以对驱动器的部件进行操作。 在接触驱动器部件前先将驱动器部件断电。 确保电容放电时间。 危险运动!生命危险! 保证设备的运动区域内和移动部件周围无障碍物。 防止人员意外进入设备运动区域内。 在接近或进入危险区域之前,确保传动设备安全停止。 电磁场/磁场!对佩戴心脏起搏器、金属植入物和助听器的人员会造成严重的人身伤害 ! 上述人员禁止进入安装及运行的驱动器区域,或者必须事先咨询医生。 热表面(大于 60 度)!灼伤风险! 不要触摸金属表面(例如散热器)。驱动器部件断电后需要时间进行冷却(至少 15 分钟)。 安装和运输不当导致受伤危险!当心受伤! 使用适当的运输和安装设备。 使用适合的工具及用适当的防护设备。 电池操作不当!受伤风险! 请勿对低电量电池重新激活或重新充电(爆炸和腐蚀的危险)。 请勿拆解或损坏电池。请勿将电池投入明火中。 R911410077, Edition 01 Bosch Rexroth AG...
  • Page 12: Table Of Contents

    5.2.11 Frame size, installation type ....... Bosch Rexroth AG R911410077, Edition 01...
  • Page 13 13.1 Technical data........... R911410077, Edition 01 Bosch Rexroth AG...
  • Page 14 14.3 China RoHS 2 ........... Index Bosch Rexroth AG R911410077, Edition 01...
  • Page 15: About This Documentation

    Do not carry along metal parts or Non-compliance with this safety instructions can clocks. result in moderate or minor personal injury. Hammer scales are forbidden NOTICE Non-compliance with this safety instructions can result in material damage. R911410077, Edition 01 Bosch Rexroth AG...
  • Page 16: Safety Instructions

    Reference to supplementary docu- mentation Trademark information ctrlX®, ctrlX DRIVE®, ctrlX SENSE® are registered The UL Recognized Component trademarks of Bosch Rexroth AG Mark identifies recognized compo- SpeedTec® is a registered trademark of the nent parts which are components TE Connectivity Ltd.
  • Page 17: Unintended Use

    In the case of damage due to non-observance of the safety notes, Bosch Rexroth assumes no lia- 2.1.2 Unintended use bility. Any use of MS2S motors outside of the specified...
  • Page 18: Protection From Mechanical Danger

    Keep watches, credit cards, check cards and identity cards and all ferromagnetic metal Health hazard for persons with active body aids parts, such as iron, nickel and cobalt away or passive metallic implants and for pregnant from permanent magnets. women. Bosch Rexroth AG R911410077, Edition 01...
  • Page 19: Protection Against Burns

    Motors labelled with the symbol EFUP 25 ered goods are those specified on the delivery (enviromental-friendly use period) can be note. The forwarder must be promptly informed used for 25 years as intended before sub- stances limited in their concentration R911410077, Edition 01 Bosch Rexroth AG...
  • Page 20: Type Code

    Frame size forces of the motor. Coating Other design Special design About this product Safety instructions on the product Please note the safety and prohibitive sign on the motor. Bosch Rexroth AG R911410077, Edition 01...
  • Page 21: Features And Functions

    Motor ends Drive End, A-side Non Drive End, B-side Left Right Remark: In the case of special design, details named in the operating instructions can deviate. In this case, order the supplementary documen- tation. R911410077, Edition 01 Bosch Rexroth AG...
  • Page 22: Mechanical Interfaces

    60°C) is possible. Please note the details in and are read in and monitored automatically ⮫ Chapter 8.5 “Derating in case of deviating during the operation with Rexroth controllers. ambient conditions” on page Threshold values for MS2S motors are: Bosch Rexroth AG R911410077, Edition 01...
  • Page 23: Encoder

    Data output of process and parameter data (electronic type plate) happens digitally via ctrlX SENSE protocol. The motor temperature motor is transmitted digitally. The multiturn design allows absolute, indirect position recording within 65,536 mechanical motor rotations. R911410077, Edition 01 Bosch Rexroth AG...
  • Page 24: Degree Of Protection

    Attachment of drive elements Options according to type code The mode of balancing of drive elements must be adjusted to the motor. Observe the notes about Shaft Type mounting drive elements. Smooth, with shaft sealing ring Bosch Rexroth AG R911410077, Edition 01...
  • Page 25: Holding Brake

    In case of an emergency stop or voltage drop, the brake operation is only allowed to a lim- ited extend. Up to 500 breaking cycles from speed 3000 1/min can be performed, whereas the maximum switched energy per R911410077, Edition 01 Bosch Rexroth AG...
  • Page 26 Fig. 1: Voltage drop of brake supply for Cu (copper) conductor ΔU Voltage drop [V] ρ Specific resistance of copper [Ω*mm Cable length [m] Wire cross section [mm Rated current [A] Bosch Rexroth AG R911410077, Edition 01...
  • Page 27 Waiting time after releasing the holding brake Especially for use in vertical axes. is at least 200 ms • Decreasing the control voltage by voltage control or pulse width modulation with a PWM cycle frequency ≥ 4 kHz R911410077, Edition 01 Bosch Rexroth AG...
  • Page 28: Vibration Behavior

    The braking effect can be reduced by: • MS2S04 6003 6001 Corrosion on friction surfaces, vapor and sediment MS2S05 6,204 6,303 • Over voltages and too high temperatures • Wear (increasing the air gap between arma- ture and pole) Bosch Rexroth AG R911410077, Edition 01...
  • Page 29: 5.2.11 Frame Size, Installation Type

    IM V1 / IM Flange attachment on the Remark: When exceeding or not complying 3011 drive side of the flange, with these conditions, a reduced service life is to drive side facing down be expected. R911410077, Edition 01 Bosch Rexroth AG...
  • Page 30: 5.2.12 Coating

    2M4 specified acc. to DIN EN 60721-3-2 into (DIN EN IEC 60721-3-1) account. Bearing Please observe the following classification limita- tions: Ambient temperature -25 … +55 °C Relative air humidity 5 … 75 % Bosch Rexroth AG R911410077, Edition 01...
  • Page 31: Instructions On Machine Transport

    Remark: The specifications do not apply to Mounted components (e.g. temperature sensors, encoder) can contain parts sus- motor operation. Applications with continuous ceptible to electrical discharge (ESD). shock load make a case-by-case review neces- sary. Observe the ESD safety measures. R911410077, Edition 01 Bosch Rexroth AG...
  • Page 32: Assembly

    Ensure de-energization. − Ground and short-circuit. − Cover or shield any adjacent live parts. Fit and pull off the transmission elements such as pulleys and couplings only with suitable equip- ment; heat them, if necessary. Bosch Rexroth AG R911410077, Edition 01...
  • Page 33 Never connect or disconnect plug connectors under load! NOTICE Never touch the connection points of electro- static sensitive devices! − Mounted components e.g. temperature sensor, encoder) can contain parts suscep- tible to electrical discharge (ESD). Observe ESD safety measures. R911410077, Edition 01 Bosch Rexroth AG...
  • Page 34: Single Cable Connection For Ms2S With Encoder (Digital "I") And Optional Brake

    M17 is adjustable. The device connectors can be manually rotated of a plug connector has been installed. Do not use any tools (e.g. pliers or screwdrivers) to turn the device connector to avoid damage. Bosch Rexroth AG R911410077, Edition 01...
  • Page 35: Speedtec Connector

    During operation of the system, all plug con- nections must be firmly locked or screwed tight. Observe when connecting the flange sockets: • Protect the device connectors from external force effect. • Connect the motor to ready-made connec- tion cables. R911410077, Edition 01 Bosch Rexroth AG...
  • Page 36: Commissioning And Operation

    Do not enter the range of movement of the machine. Avoid unintended access for per- sons, due to − Safety fences, safety screens or pro- tective covers. − Optical sensors Turn the nut counterclockwise (arrow direction “open”) Bosch Rexroth AG R911410077, Edition 01...
  • Page 37: Commissioning

    Ensure that the motor and all participating EN 60068-2-6 for MS2S motors: components of the drive are undamaged. Commissioning For start up procedure refer to the project plan- ning manual and the respective documentation about drive controller or firmware description. R911410077, Edition 01 Bosch Rexroth AG...
  • Page 38: Operation

    Check the tightness of the coolant connec- 2,000 0.94 0.88 0.83 0.78 0.73 tions. • Check the monitoring devices and diag- 2,500 0.90 0.85 0.79 0.75 0.70 nostic / error messages of the controllers. 3,000 0.86 0.81 0.76 0.71 0.67 Bosch Rexroth AG R911410077, Edition 01...
  • Page 39: Maintenance

    • Check optionally existing drag chains on defects. • Check the protective conductor connection at regular intervals for proper condition and tight fit and replace if necessary. R911410077, Edition 01 Bosch Rexroth AG...
  • Page 40: Service Repair, Maintenance And Spare Parts

    Depending on operating conditions, signs of wear the motor. may appear after 5,000 operating hours. If nec- essary, replace the shaft sealing rings. The Bosch Rexroth service helpdesk at our head- Use suitable tools when disassembling transmis- quarters in Lohr, Germany and our worldwide sion elements.
  • Page 41: Replace The Motor

    Restore dimensional reference to the machine coordinate system after replacing the motor. R911410077, Edition 01 Bosch Rexroth AG...
  • Page 42: Eliminate Malfunction

    Send the products to the following address, car- riage free: Packaging Bosch Rexroth AG Bgm.-Dr.-Nebel-Str. 2 Our packaging materials do not contain any prob- 97816 Lohr a.Main, Germany lematic materials and can therefor be easily dis- posed.
  • Page 43: Technical Data

    MS2S05-C0BTN-____0-_N___-__ 7.15 4.69 1.59 6,000 MS2S05-C0BTN-____1-_N___-__ 7.15 4.69 1.59 6,000 1) 2) see table Tolerance specifications of the motor data For more technical data and characteristic curves please refer to the project planning manual. R911410077, Edition 01 Bosch Rexroth AG...
  • Page 44 RoHS-Richtlinie 2011/65/EU / in accordance with RoHS Directive 2011/65/EU Hiermit erklärt der Hersteller, / The manufacturer Bosch Rexroth AG, Bgm.-Dr.-Nebel-Str. 2, 97816 Lohr a.Main / Germany dass die nachstehenden Produkte / hereby declares that the products below Bezeichnung / Name:...
  • Page 45 14.2 UL / CSA The list of MS2S motors is available under UL file number E335445 www.ul.com. ⮫ The UL/CSA conformity of MS2S motors can be found on the type plate of the motors. R911410077, Edition 01 Bosch Rexroth AG...
  • Page 46 46 / 50 MS2S China RoHS 2 14.3 China RoHS 2 The China RoHS 2 conformity can be found on the type plate of the motors. Information about listing:⮫ www.boschrex- roth.com.cn/zh/cn/home_2/china_rohs2 Bosch Rexroth AG R911410077, Edition 01...
  • Page 47 IP Degree of protection....24 IP-Code EN 60034-5..... 24 R911410077, Edition 01 Bosch Rexroth AG...
  • Page 48 48 / 50 MS2S Bosch Rexroth AG R911410077, Edition 01...
  • Page 49 MS2S 49 / 50 R911410077, Edition 01 Bosch Rexroth AG...
  • Page 50 Bosch Rexroth AG Postfach 13 57 97803 Lohr a.Main, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr a.Main, Germany Phone +49 9352 18 0 Fax +49 9352 18 8400 www.boschrexroth.com/electrics R911410077 R911410077...

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