Mitsubishi Electric 800 Plus Series Manual
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Mitsubishi Electric 800 Plus Series Manual

Mitsubishi Electric 800 Plus Series Manual

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INVERTER
FR-A800 Plus
The optimum functions for roll to roll applications are added.
Roll to Roll
for
FACTORY AUTOMATION
• System simplification
• Wide range of applications
• Easy startup and adjustment
loading

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Summary of Contents for Mitsubishi Electric 800 Plus Series

  • Page 1 FACTORY AUTOMATION INVERTER FR-A800 Plus The optimum functions for roll to roll applications are added. Roll to Roll • System simplification • Wide range of applications • Easy startup and adjustment...
  • Page 2 Global Player GLOBAL IMPACT OF MITSUBISHI ELECTRIC Through Mitsubishi Electric’s vision, “Changes for the Better“ are possible for a brighter future. Mitsubishi Electric is involved in many areas including the following We bring together the best minds to Energy and Electric Systems create the best technologies.

  • Page 3: Table Of Contents

    Contents Features Standard specifications Outline dimensions Roll to roll function related parameters Warranty Support...
  • Page 4 SPECIALTY Pursuing optimum functions to meet our customers' needs...
  • Page 5 A new lineup of dedicated inverters for specialized fields are born! The optimum functions for each dedicated field are added to the already high performance and high functionality FR-A800 series inverter. Roll to Roll...

  • Page 6: Features

    Features Roll to Roll In roll to roll applications, control is necessary for machining of elongated products such as paper, film, and thread. Processing types include printing, slitting, coating, and twisting. High productivity can be achieved by stable tension control. The FR-A800-R2R inverter can be used in a wide variety of systems with various dedicated functions.
  • Page 7 Features Winding/unwinding shaft Intermediate shaft Tension control (speed control / The line speed is controlled by driving torque control) is enabled by input- the intermediate shafts such as a ting the dancer roll position or the reference shaft with a constant feedback from the tension sensor.
  • Page 8 Features System simplification The FR-A800-R2R inverter has various dedicated functions such as winding diameter calculation, providing stable winding/unwinding control independently. Winding diameter calculation function selection Winding diameter calculation The winding diameter calculation method can be selected in order to improve the The present winding diameter for tension control performance.
  • Page 9 Features Initial winding diameter calculation Winding diameter / winding length storage When the winding diameter changes after the material change or others, the present winding diameter is calculated in the following two ways. The present value of winding diam- •The present winding diameter is calculated based •The present winding diameter is calculated from eter and winding/unwinding length on the dancer roll movement at a start from the...
  • Page 10 Features Wide range of applications The FR-A800-R2R inverter offers four types of control functions which enable the use in various system applications such as winding/unwinding in the wire drawing machines and printers. Dancer feedback Tension sensor Tension sensorless Tension sensor feedback speed control feedback speed control torque control...
  • Page 11 Features Wire drawing machine Dancer feedback The control function is useful for winding in the wire drawing machine. High- speed control speed winding is offered for high-inertia loads. Wire drawing section Reference shaft Winding shaft Actual line speed Motor speed Dancer roll position Line speed command The wire drawing section pulls the wire at a constant speed to...
  • Page 12 Features Wide range of applications The FR-A800-R2R inverter offers four types of control functions which enables the use in various system applications such as winding/unwinding in the wire drawing machines and printers. Dancer feedback Tension sensor Tension sensorless Tension sensor feedback speed control feedback speed control torque control...
  • Page 13 Features Printing machine Tension sensorless The control function is useful for winding in the printer. The paper can be rolled up torque control without using dancer rolls or tension controllers. Reference shaft Winding shaft Actual line speed Motor speed Inertia compensation acceleration/deceleration signal When the paper feed speed of the printer is increased Inverter Printing unit...
  • Page 14 Features Easy startup and adjustment Parameters can be used for mechanical adjustment according to applications, useful for the startup and adjustment work of the system. Before Before Setting and adjusting multiple devices including There was a worry about the compatibility with the controllers were required for dancer control, and it existing system.
  • Page 15 Features Example of startup procedure The following procedure shows the parameter setting example for the dancer feedback speed control. STEP 1 Basic parameter setting and control method selection Set the value for each parameter according to the control method and the motor type. Basic setting of the inverter (Speed control gain adjustment or offline auto tuning is required according to the control method.) Perform setting according to the motor...
  • Page 16 Features Unparalleled Performance. Uncompromising Quality. High performance and high quality new inverter of the highest level. With the enhanced drive performance and usability, the inverter is compliant with applicable safety standards. Approach to the leading drive performance Fast response FR-A800 170ms FR-A700 The improved speed response ensures a...
  • Page 17 Features Inverter by rating • 200 V class SLD (Super light duty) LD (Light duty) SND (Super normal duty) ND (Normal duty initial value) HD (Heavy duty) Inverter model Motor capacity Rated current Motor capacity Rated current Motor capacity Rated current Motor capacity Rated current Motor capacity...
  • Page 18 Control programs can be created in sequence ladders using the inverter setup software (FR Configurator2) (to be supported soon). Also, the sample ladders will be available for downloading from the Mitsubishi Electric FA Global Website. Tension sensor feedback torque control The control function is used for raising accuracy of the tension control using feedback from the tension detector.
  • Page 19 Features Delivering a comfortable inverter operating environment FR Configurator2 (to be supported soon) Easy USB cable connection A USB connector (mini B connector) is Mini B provided as standard. The connection connector with a personal computer can be estab- FR Configurator2 lished easily without using a converter.
  • Page 20 Features LINEUP Standard model F R - A 8 2 0 - 0.4K - 1 - Voltage class Dedicated function Symbol Symbol Structure/function Capacity* Description Symbol Type* Circuit board coating Plated Symbol Symbol conductor (IEC60721-3-3 3C2/3S2 compatible) 200 V class Standard model Inverter SLD Roll to roll...
  • Page 21 Features Mitsubishi high-performance energy-saving motor with encoder S F - P R F O B - S C 7K 4P H A Symbol Installation method Symbol Classification Symbol Classification Symbol Output Symbol Output Symbol Classification Symbol Protective equipment None Foot mounting type None Indoor type (IP44) None...

  • Page 22: Standard Specifications

    Standard specifications Standard specifications  Rating (Standard model)  200 V class 00046 00077 00105 00167 00250 00340 00490 00630 00770 00930 01250 01540 01870 02330 03160 03800 04750 Model FR-A820-[ ]-R2R 0.4K 0.75K 1.5K 2.2K 3.7K 5.5K 7.5K 15K 18.5K 22K 0.75 18.5 Applicable...
  • Page 23 Standard specifications  400 V class 00023 00038 00052 00083 00126 00170 00250 00310 00380 00470 00620 00770 00930 01160 01800 02160 02600 03250 03610 04320 04810 05470 06100 06830 Model FR-A840-[ ]-R2R 0.4K 0.75K 1.5K 2.2K 3.7K 5.5K 7.5K 11K 15K 18.5K 22K 30K 37K 45K 55K 75K 90K 110K 132K 160K 185K 220K 250K 280K 0.75 1.5 2.2 3.7 5.5 7.5 11 18.5 22 110 132 160 185 220 250 280 315 355...
  • Page 24 Standard specifications  Rating (Separated converter type)  400 V class • Inverter 07700 08660 09620 10940 12120 Model FR-A842-[]-R2R 315K 355K 400K 450K 500K Applicable motor capacity  (kW)  ND (initial setting) Rated capacity (kVA)   ND (initial setting) 1094 1212 1094...
  • Page 25 Standard specifications  Common specifications Soft-PWM control, high carrier frequency PWM control (selectable among V/F control, Advanced magnetic flux vector control, Real Control method sensorless vector control), Optimum excitation control, and vector control  0.2 to 590 Hz (The upper-limit frequency is 400 Hz (200 Hz for the SND rating) under Advanced magnetic flux vector control, Real Output frequency range sensorless vector control, and vector control ...
  • Page 26 Standard specifications  Differences in the functions from the standard inverter • The following functions of the FR-A800 standard inverter are deleted in the FR-A800-R2R inverter. Parameters, I/O signals, and monitors relative to the deleted functions are also deleted or used differently in the FR-A800-R2R inverter. Function Parameter Input signal...

  • Page 27: Outline Dimensions

    Outline dimensions Outline dimensions  Standard model FR-A820-00046(0.4K) to 04750(90K)-R2R FR-A840-04320(160K) to 06830(280K)-R2R FR-A840-00023(0.4K) to 03610(132K)-R2R 3-φC 2-φC (Unit: mm)  200 V class Inverter model FR-A820-00046(0.4K)-R2R FR-A820-00077(0.75K)-R2R FR-A820-00105(1.5K)-R2R FR-A820-00167(2.2K)-R2R FR-A820-00250(3.7K)-R2R FR-A820-00340(5.5K)-R2R FR-A820-00490(7.5K)-R2R FR-A820-00630(11K)-R2R FR-A820-00770(15K)-R2R FR-A820-00930(18.5K)-R2R FR-A820-01250(22K)-R2R FR-A820-01540(30K)-R2R FR-A820-01870(37K)-R2R FR-A820-02330(45K)-R2R FR-A820-03160(55K)-R2R FR-A820-03800(75K)-R2R FR-A820-04750(90K)-R2R...
  • Page 28 Outline dimensions  Separated converter type FR-A842-07700(315K), 08660(355K)-R2R 3-φ12 hole 8-φ25 hole (70) (Unit: mm) FR-A842-09620(400K), 10940(450K), 12120(500K)-R2R 3-φ12 hole 8-φ25 hole (100) (Unit: mm)

  • Page 29: Roll To Roll Function Related Parameters

    Roll to roll function related parameters Roll to roll function related parameters denotes parameter numbers, denotes group parameter numbers. GROUP  Parameter list The following parameters are dedicated to the roll to roll functions. Set the parameters according to application. For the parameter details, refer to the FR-A800-R2R Instruction Manual (Roll to Roll Function Manual).
  • Page 30 Roll to roll function related parameters Minimum Initial Customer Name Setting range setting GROUP value setting increment M400 RUN terminal function selection 0 to 8, 10 to 19, 25, 26, 30 to 35, 39 to 48, 55, 64, 67, 68, 79, 85, M401 SU terminal function selection 90 to 99, 100 to 108, 110 to 116,...
  • Page 31 Roll to roll function related parameters Minimum Initial Customer Name Setting range setting GROUP value setting increment Second PID proportional band for values R119 0.1 to 1000%, 9999 0.1% 9999 below set point Second PID integral time for values below R120 0.1 to 3600 s, 9999 0.1 s...
  • Page 32 Roll to roll function related parameters Minimum Initial Customer Name Setting range setting GROUP value setting increment 1027 A910 Analog source selection (1ch) 1028 A911 Analog source selection (2ch) 1029 A912 Analog source selection (3ch) 1 to 3, 5 to 14, 17 to 20, 22 to 24, 1030 A913 Analog source selection (4ch)
  • Page 33 Roll to roll function related parameters Minimum Initial Customer Name Setting range setting GROUP value setting increment 1271 R236 Line multi-speed setting (speed 7) 0 to 6553.4 1272 R237 Line multi-speed setting (speed 8) 0 to 6553.4 1273 R238 Line multi-speed setting (speed 9) 0 to 6553.4 1274 R239...

  • Page 34: Warranty

    Warranty Warranty When using this product, make sure to understand the warranty described below. 1. Warranty period and coverage We will repair any failure or defect (hereinafter referred to as "failure") in our FA equipment (hereinafter referred to as the "Product") arisen during warranty period at no charge due to causes for which we are responsible through the distributor from which you purchased the Product or our service provider.

  • Page 35: Support

    ● India Gurgaon FA Center MITSUBISHI ELECTRIC EUROPE B.V. German Branch MITSUBISHI ELECTRIC AUTOMATION KOREA CO., LTD. MITSUBISHI ELECTRIC INDIA PVT. LTD. Gurgaon Head Office Mitsubishi-Electric-Platz 1, 40882 Ratingen, Germany 7F to 9F,Gangseo Hangang Xi-tower A, 401, Yangcheon-ro , Gang- 2nd Floor, Tower A &...
  • Page 36 Roll to roll application Coater/laminator Mitsubishi Electric offers a line-up of optimum products for each manufacturing process. When the inverter is used along with other suitable Mitsubishi products, efficient and highly reliable control can be performed for more large-scale facilities.
  • Page 37 Operation/display Accumulator Reference shaft Unwinding section Inverter AC servo Tension controller The torque/speed control function of the Using the material tension measured by Motor with encoder AC servo enables stable line speed control. the tension detector, a constant tension The rotation speed of the motor with is kept for winding by automatic control.
  • Page 38 MEMO Safety Warning To ensure proper use of the products •Trademarks listed in this catalog, please be sure to DeviceNet™ is a registered trademark of ODVA (Open DeviceNet Vender Association, INC). read the instruction manual prior to use. PROFIBUS is a registered trademark of PROFIBUS User Organization. ®...
  • Page 39 Low-voltage Circuit Breakers, Motor Starters High-voltage Circuit Breakers, High-voltage Contactors Energy Saving Supporting Devices, Power Monitoring Products Mitsubishi Electric offers a wide range of automation equipment from PLCs and HMIs to CNC and EDM machines. Programmable Controllers, HMIs (Human-Machine Interfaces)
  • Page 40 Mitsubishi Electric Corporation Nagoya Works is a factory certified for ISO14001 (standards for environmental management systems)and ISO9001(standards for quality assurance management systems) HEAD OFFICE: TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN L(NA)06101ENG-A (1603) MEE...

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Fr-a800 plus