Bosch rexroth NYCe 4000 Instructions Manual
Multi-axis motion control system standard housings ny40x3
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- Hardware manual (243 pages) ,
- Design manual (52 pages) ,
- Instruction manual (40 pages)
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Summary of Contents for Bosch rexroth NYCe 4000
- Page 1 NYCe 4000 Multi-axis motion control system Standard Housings NY40x3 Instructions Edition 09 R911337318...
- Page 2 Copyright © Bosch Rexroth AG 2021 All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
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Page 3: Table Of Contents
Ambient Conditions................Technical Data..................8 General....................24V Power supply ratings..............Drive power supply ratings..............Motor connector ratings................ Standards.................... Used standards..................10 CE marking................... 10 UL certification..................China RoHS 2 marking................. 12 Interfacing.................... 13 Overview....................13 R911337318_Edition 09 Bosch Rexroth AG... - Page 4 10.8 Mechanical removal of the system housing......... Commissioning..................Description of the System Housing............37 Diagnosis..................... IT-security.................... Maintenance..................Disposal....................16.1 Products....................16.2 Packaging materials................16.3 Environmental protection..............Service and Addresses................. 41 17.1 Service....................41 17.2 Addresses.................... Bosch Rexroth AG R911337318_Edition 09...
- Page 5 NYCe 4000 Multi-axis motion control system Table of Contents Page Appendix – Declaration of Conformity..........42 R911337318_Edition 09 Bosch Rexroth AG...
- Page 6 NYCe 4000 Multi-axis motion control system Bosch Rexroth AG R911337318_Edition 09...
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Page 7: About This Documentation
(where x = 1, 2, 3, 4, 5) and must always be available for the user. If the system housing is handed over to another person, these Instructions must be handed over as well. R911337318_Edition 09 Bosch Rexroth AG... -
Page 8: Included Parts
Title and type code Material number Rexroth NYCe 4000 Hardware System Manual R911337671 DOK-NY4000-HW***SYSTEM-PRRS-EN-E Rexroth NYCe 4000 Standard Housings & Accessories Manual R911337672 DOK-NY4000-HOUSING*ACC-PRRS-EN-E Tab. 1-2: Available documentation 1.7 Additional parts Motion Control Units, host adapter, drive modules, fan units, capacitor kits, connection cables, and more are listed in the project planning manuals or on www.boschrexroth.com. -
Page 9: Product Identification And Scope Of Delivery
NYS04.2-ST-04-ULNN-NY4043 has 4 slots for drive modules. ● NYS04.2-ST-05-ULNN-NY4053 has 5 slots for drive modules. ● Fig. 2-1: View of the NYS04.2-ST-05-ULNN-NY4053 The Power Marking label indicates the rating of the system housing and other information. R911337318_Edition 09 Bosch Rexroth AG... - Page 10 NYCe 4000 Multi-axis motion control system Product Identification and Scope of Delivery TYP: MNR: POWER INPUT IP20 I-C-B-H-T-V FD: 15W12 Fig. 2-2: Power marking label Logotype Type code Division number / plant number Change index Bosch Rexroth AG R911337318_Edition 09...
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Page 11: Scope Of Delivery
Fig. 2-4: Documentation label Tab. 2-2: Labels on the system housing 2.2 Scope of delivery The product delivery consists of the following items. NYS04.2-ST-01-ULNN-NY4013 system housing, material number R911172904 ● NYS04.2-ST-02-ULNN-NY4023 system housing, material number R911172905 R911337318_Edition 09 Bosch Rexroth AG... -
Page 12: Using The Safety Instructions
"danger", "warning" and "caution" is used to alert the reader to personal injury hazards. DANGER In case of non-compliance with this safety instruction, death or serious injury will occur. Bosch Rexroth AG R911337318_Edition 09... -
Page 13: Intended Use
Fan unit – 5 drive slots NYA04.1-CAP-100V-NY4921/00 R911325079 Capacitor kit 100V NYA04.1-CAP-200V-NY4921/10 R911325082 Capacitor kit 200V NYA04.1-COVRPL-NO-USED-NY4900 R911318964 Cover plate for non-used slots Motor cable shield and support NYA04.1-SHIELD-SUP-MOT-5PCS-NY491 R911172999 bracket Tab. 5-1: Accessories for system housings R911337318_Edition 09 Bosch Rexroth AG... -
Page 14: Ambient Conditions
Mains Circuits of overvoltage category II up to 300 V AC rms. ● 7.2 24V Power supply ratings The 24V System, 24V Fast Digital and 24V Digital input power specifications are listed in the following table. Bosch Rexroth AG R911337318_Edition 09... -
Page 15: Drive Power Supply Ratings
Tab. 7-3: Motor connector Mx.0 ratings Motor connector Mx.1 ● Motor type Natural convection BLAC motor DC 3x 0V .. 75V 0 .. 7Arms 0 .. 3Arms BLDC motor DC 3x 0V .. 75V 0 .. 7Arms 0 .. 3Arms R911337318_Edition 09 Bosch Rexroth AG... -
Page 16: Standards
● measurement, control and laboratory use - Part 1: General requirements) IEC61000-6-2:2005) (Immunity for industrial environments) ● IEC61000-6-4:2018 (Emission for industrial environments) ● 8.2 CE marking Declaration of Conformity Fig. 8-1: CE logo Bosch Rexroth AG R911337318_Edition 09... -
Page 17: Ul Certification
EMC characteristics of the product for the final user. 8.3 UL certification Fig. 8-2: UL Listed logo The system housings NYS04.2-ST-01-ULNN-NY4013 ● NYS04.2-ST-02-ULNN-NY4023 ● NYS04.2-ST-03-ULNN-NY4033 ● NYS04.2-ST-04-ULNN-NY4043 ● NYS04.2-ST-05-ULNN-NY4053 ● are certified according to R911337318_Edition 09 Bosch Rexroth AG... -
Page 18: China Rohs 2 Marking
NYS04.2-ST-02-ULNN-NY4023 ● NYS04.2-ST-03-ULNN-NY4033 ● NYS04.2-ST-04-ULNN-NY4043 ● NYS04.2-ST-05-ULNN-NY4053 ● comply with the requirements of the Administrative Measures for the Restriction of the Use of Hazardous Substances in Electrical and Electronic Products, known as China RoHS 2. Bosch Rexroth AG R911337318_Edition 09... -
Page 19: Interfacing
IC 2,5/ 7-STF-5,08 M3.0 M3.1 M4.0 M4.1 E0.0 E0.1 25-pin sub-D E1.0 E1.1 Encoder connector 25-pin sub-D male female with E2.0 E2.1 4-40 2 connectors for each slot with 4-40 UNC screws E3.0 E3.1 nuts E4.0 E4.1 R911337318_Edition 09 Bosch Rexroth AG... -
Page 20: System - Power Supply Connection
Bosch Rexroth AG R911337318_Edition 09... -
Page 21: Se - Service Connection
A capacitor may only be needed if the drive module installed in a slot is an NYM04.1-2PW-NNNN-NY4120 or NYM04.1-1HV-NNNN-NY4140. CAUTION Maximum drive power voltage for the installed drive module must be lower than the working voltage of the installed capacitor. Make sure that a capacitor with correct ratings is installed. R911337318_Edition 09 Bosch Rexroth AG... -
Page 22: Dp - Drive Power Supply Connections
It is recommended that the shield of the cable at the power supply side is connected to the chassis of the power supply unit, not to the PE connection. Bosch Rexroth AG R911337318_Edition 09... - Page 23 Secondary fuses also have to be or IEC certified for DC rating. Wire gauge and wire diameter as a function of ambient temperature are derived from the NFPA-79:2012. Insulation temperature of wires is assumed to be 60 °C (140°F) or 75°C (167°F). R911337318_Edition 09 Bosch Rexroth AG...
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Page 24: M - Motor Connections
Wire gauge and wire diameter as a function of ambient temperature are derived from the NFPA-79:2012. Insulation temperature of wires is assumed to be 60°C (140°F) or 75°C (167°F). Bosch Rexroth AG R911337318_Edition 09... -
Page 25: E - Encoder And Hall Sensor Connections
Make sure that at the destination equipment some resistive path is present for equalization current, for example 100 kΩ between the negative input and local ground. If this resistance or some equivalent is not included in the R911337318_Edition 09 Bosch Rexroth AG... -
Page 26: Fdig, Dig - 24V Power Supply For Fast Digital I/O And Digital I/O Connections
NFPA-79:2012. Insulation temperature of wires is assumed to be 60 °C (140 °F) or 75 °C (167 °F) All external connected inputs and outputs shall be separated from hazardous live by double or reinforced insulation. Bosch Rexroth AG R911337318_Edition 09... -
Page 27: Installation And Removal
UL61010-1 third edition. 10.2 Mechanical dimensions The dimensions of the system housings are the following. Type code Width (mm) Height (mm) Depth (mm) NYS04.2-ST-01-ULNN-NY4013 157.9 NYS04.2-ST-02-ULNN-NY4023 157.9 NYS04.2-ST-03-ULNN-NY4033 353.5 157.9 R911337318_Edition 09 Bosch Rexroth AG... - Page 28 Tab. 10-1: System housings mechanical dimensions You can see the dimensions of the system housings in the following views. The dimensions given in the view exclude free clearance space required for attached cables, accessories and cooling requirements. Bosch Rexroth AG R911337318_Edition 09...
- Page 29 NYCe 4000 Multi-axis motion control 23/45 system Installation and Removal Fig. 10-1: Dimensions (front view) of the NYS04.2-ST-01-ULNN-NY4013 R911337318_Edition 09 Bosch Rexroth AG...
- Page 30 24/45 NYCe 4000 Multi-axis motion control system Installation and Removal Fig. 10-2: Dimensions (side view) of the NYS04.2-ST-01-ULNN-NY4013 Bosch Rexroth AG R911337318_Edition 09...
- Page 31 NYCe 4000 Multi-axis motion control 25/45 system Installation and Removal Fig. 10-3: Dimensions (front view) of the NYS04.2-ST-02-ULNN-NY4023 R911337318_Edition 09 Bosch Rexroth AG...
- Page 32 26/45 NYCe 4000 Multi-axis motion control system Installation and Removal Fig. 10-4: Dimensions (side view) of the NYS04.2-ST-02-ULNN-NY4023 Bosch Rexroth AG R911337318_Edition 09...
- Page 33 NYCe 4000 Multi-axis motion control 27/45 system Installation and Removal Fig. 10-5: Dimensions (front view) of the NYS04.2-ST-03-ULNN-NY4033 R911337318_Edition 09 Bosch Rexroth AG...
- Page 34 28/45 NYCe 4000 Multi-axis motion control system Installation and Removal Fig. 10-6: Dimensions (side view) of the NYS04.2-ST-03-ULNN-NY4033 Bosch Rexroth AG R911337318_Edition 09...
- Page 35 NYCe 4000 Multi-axis motion control 29/45 system Installation and Removal Fig. 10-7: Dimensions (front view) of the NYS04.2-ST-04-ULNN-NY4043 R911337318_Edition 09 Bosch Rexroth AG...
- Page 36 30/45 NYCe 4000 Multi-axis motion control system Installation and Removal Fig. 10-8: Dimensions (side view) of the NYS04.2-ST-04-ULNN-NY4043 Bosch Rexroth AG R911337318_Edition 09...
- Page 37 NYCe 4000 Multi-axis motion control 31/45 system Installation and Removal Fig. 10-9: Dimensions (front view) of the NYS04.2-ST-05-ULNN-NY4053 R911337318_Edition 09 Bosch Rexroth AG...
- Page 38 32/45 NYCe 4000 Multi-axis motion control system Installation and Removal Fig. 10-10: Dimensions (side view) of the NYS04.2-ST-05-ULNN-NY4053 Bosch Rexroth AG R911337318_Edition 09...
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Page 39: Mechanical Installation Of The System Housing
35 mm. The free distance on the right and left of the system housing must be sufficient to access the connectors at those sides. For convection cooled systems the system housing must be R911337318_Edition 09 Bosch Rexroth AG... -
Page 40: Protective Earth Connection
1. Strip the wires of the motor cable according to the following picture. Fig. 10-12: Stripping the motor cable Strip the cable coating (A) for a length of 50 mm. Strip the shield (B) for a length of 40 mm. Bosch Rexroth AG R911337318_Edition 09... - Page 41 3. Put the hook of the shield and support bracket (F) into the slit at the left side of the header on the metal base of the system housing. Lock the shield and support bracket (F) onto the base plate with the screw (G). R911337318_Edition 09 Bosch Rexroth AG...
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Page 42: Encoder Connection
"DRV0", "DRV1", etc. These drive slots can accept any of the following drive modules. NYM04.1-2PW-NNNN-NY4120 ● NYM04.1-2LD-NNNN-NY4130 ● NYM04.1-1HV-NNNN-NY4140 ● Only in drive slot 0, "DRV0", you can also install the NYM04.1-SE3-MAST-NY4150 SERCOS III master module. Bosch Rexroth AG R911337318_Edition 09... -
Page 43: Mechanical Removal Of The System Housing
Check that power supply cables and motor cables are installed with proper ● strain reliefs. Check that the shielding of shielded cables is correctly connected. ● Check that cables are not damaged. ● 12 Description of the System Housing The system housings have no indicators. R911337318_Edition 09 Bosch Rexroth AG... - Page 44 38/45 NYCe 4000 Multi-axis motion control system Description of the System Housing Fig. 12-1: NY4053 system housing Bosch Rexroth AG R911337318_Edition 09...
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Page 45: Diagnosis
IT security. Bosch Rexroth products are part of this integral concept. Bosch Rexroth product characteristics have to be taken into consideration in an integral IT security concept. The relevant characteristics are documented in the IT security guideline (R911342562). -
Page 46: Disposal
The metals contained in the electric and electronic modules can also be recycled by means of specific separation processes. The synthetic materials remaining after these processes can be thermally recycled. Bosch Rexroth AG R911337318_Edition 09... -
Page 47: Service And Addresses
On the website you can also find additional information for service, repair (for example supplier addresses) and training. Please contact your nearest supplier or representative in your country first before contacting Service Deutschland, if you are outside Germany. R911337318_Edition 09 Bosch Rexroth AG... - Page 48 42/45 NYCe 4000 Multi-axis motion control system Appendix – Declaration of Conformity 18 Appendix – Declaration of Conformity Bosch Rexroth AG R911337318_Edition 09 Fig. 18-1: EU Declaration of conformity - page 1...
- Page 49 NYCe 4000 Multi-axis motion control 43/45 system Appendix – Declaration of Conformity Fig. 18-2: EU Declaration of conformity - page 2 R911337318_Edition 09 Bosch Rexroth AG...
- Page 50 44/45 NYCe 4000 Multi-axis motion control system Bosch Rexroth AG R911337318_Edition 09...
- Page 51 NYCe 4000 Multi-axis motion control 45/45 system Notes...
- Page 52 Bosch Rexroth AG P.O. Box 13 57 97803 Lohr a.Main, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr a.Main, Germany Phone +49 9352 18 0 Fax +49 9352 18 8400 www.boschrexroth.com/electrics *R911337318* R911337318 DOK-NY4000-SYST*40X3**-IT09-EN-P...