Mitsubishi Electric PAC-IF071B-E Installation Manual

Mitsubishi Electric PAC-IF071B-E Installation Manual

Flow temp. controller [main/sub] (cased)
FLOW TEMP. CONTROLLER [MAIN] (Cased)
PAC-IF071B-E
PAC-IF072B-E
PAC-IF073B-E
FLOW TEMP. CONTROLLER [SUB] (Cased)
PAC-SIF051B-E
INSTALLATION MANUAL
For safe and correct use, read this manual thoroughly before installing the FTC unit.
FOR INSTALLER
English
Table of Contents
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Summary of Contents for Mitsubishi Electric PAC-IF071B-E

  • Page 1 FLOW TEMP. CONTROLLER [MAIN] (Cased) PAC-IF071B-E PAC-IF072B-E PAC-IF073B-E FLOW TEMP. CONTROLLER [SUB] (Cased) PAC-SIF051B-E INSTALLATION MANUAL FOR INSTALLER English For safe and correct use, read this manual thoroughly before installing the FTC unit.
  • Page 2: Table Of Contents

    “FTC (Sub)” is the abbreviation of “Flow Temperature Controller [Sub]”, which is described as “FTC (Sub)” in this manual. In this manual, “FTC” that is not followed by “(Main)” or “(Sub)” means “FTC (Main and Sub)”. Mitsubishi Electric is not responsible for the failure of locally supplied parts. 1. Safety precautions FOR INSTALLER Before installing the FTC unit, make sure you read all the “Safety pre-...
  • Page 3: Installing The Ftc Unit

    1. Safety precautions 1.4 Before starting the test run Caution: • Before starting operation, check that all protective parts are correctly in- • Turn on the main power switch of the outdoor unit more than 12 hours stalled. Make sure not to get injured by touching high voltage parts. before starting operation.
  • Page 4 Hole for installation Screw Note: Do not remove the screws as the screws are the component parts of the Wall Base cover and are not used for the installation of cover. PAC-IF071B-E 3.7 kg Weight PAC-IF072/073B-E 4.1 kg PAC-SIF051B-E 1.9 kg Allowable ambient temperature 0 to 35°C...
  • Page 5: System

    3. System The FTC (Main) is designed for use with a number of heat pump systems. Please refer to the following table to find the relevant installation information for your system. For multiple outdoor units control with FTC (Sub), see section 9. 3.1 First step (Electrical work) Reference Power supplies...
  • Page 6 3. System 3.3 Third step (Functions setting) Immersion Booster Reference DHW tank System diagram Thermistor Remarks heater heater function section Present Absent Present For heating THW1: Flow water temp. and DHW THW2: Return water temp. DHW tank THW5B: Tank water temp. THW5B 3-way valve ( THW1...
  • Page 7 3. System 3.4 Fourth step (Functions setting) * Make sure to check the followings for your safety when designing a system. These are the minimum requirement for the safe use of FTC unit. Parts name Requirement Flow switch It is required to protect system from the effects of insufficient flow. Flow sensor It is required to detect an error in flow rate.
  • Page 8 3. System Parts name Requirement Booster heater General * Consider necessity and capacity of booster heater to meet the following points. (1) Heating capacity and flow water temperature should always be sufficient. (2) System can increase the temperature of the stored water in tank to inhibit legionella bacterium growth. (Note) System without neither booster heater or immersion heater, ‘Legionella Prevention Mode’...
  • Page 9 3. System 3.5 Local system 1-zone temperature control Zone1 Zone1 2-zone temperature control 1-zone temperature control with boiler Zone1 Zone1 Zone2 2-zone temperature control & Buffer tank control 1-zone temperature control (2-zone valve ON/OFF control) Zone1 Zone1 Zone2 Zone2 1. Zone1 heat emitters (e.g. radiator, fan coil unit) (local supply) 10.
  • Page 10 3. System 3.6 Minimum amount of water required in the space heating/cooling circuit *Total required water amount [L] Outdoor heat pump unit Average / Warmer Colder climate** climate** Packaged model PUZ-WM50 PUZ-WM60 * If there is a bypass circuit, above table means minimum water amount in PUZ-WM85 case of bypass.
  • Page 11: Electrical Work

    (DHW tank) (DHW tank) switch switch : PAC-IF071B-E : PAC-IF072/073B-E Electrical connections 1 phase/3 phase *1. If the installed earth leakage circuit breaker does not have an over-current protection function, install a breaker with that function along the same power line.
  • Page 12 (DHW tank) 50Hz switch : PAC-IF071B-E : PAC-IF072/073B-E Electrical connections 1 phase/3 phase *1. If the installed earth leakage circuit breaker does not have an over-current protection function, install a breaker with that function along the same power line.
  • Page 13 4. Electrical work 4.2 Connecting the main remote controller 4.2.1 Connect the main remote controller cable to FTC (Main) Connect the main remote controller cable to 1 and 2 on the terminal block (TBI. 6) on the FTC (Main) controller. Wiring wire No.
  • Page 14 4. Electrical work 5. Install the bottom case. ■ Installation using a switch box ■ Direct wall installation • When installing the bottom case in the switch box, secure at least two • Thread the cable through the slot provided. corners of the switch box with screws.
  • Page 15 4. Electrical work 9. Fit the top case and the front cover onto the bottom case. The top case assembly (fitted with the front cover at factory shipment) has two tabs on top. Hook the tabs onto the bottom case and snap the top case onto the bottom case into place.
  • Page 16 1-zone temperature control Control option A Wireless receiver Wireless remote controller This option features the main remote controller and the Mitsubishi Electric wireless (option) (option) remote controller. The wireless remote controller is used to monitor room temperature and can be used to make changes to the space heating settings, boost DHW (*1) and 20.0°C...
  • Page 17 The thermostat is wired to IN6 on FTC (Main). (If the thermostat is allocated to Zone1, it is wired to IN1 on TBI.1.) (Refer to 4.5.) Control option B This option features the main remote controller, the Mitsubishi Electric thermistor and a locally supplied thermostat that are wired to FTC (Main). Room temperature...
  • Page 18 4. Electrical work 4.4. Connecting the thermistor cables CNW5 CNW12 Connect the thermistor for the FTC (Main) controller. CN21 For multiple outdoor units control with FTC (Sub), see section 9. CN20 4.4.1 Connecting the room temp. thermistor (TH1) cable TH1 is an optional part (PAC-SE41TS-E). TH1 is required to use the auto adaptation function.
  • Page 19 4. Electrical work 4.4.5. Thermistor position and necessity Outdoor unit type DHW tank THW1 THW2 THW5B Present Split Absent — Present — Packaged Absent — — : Necessary. Connect the thermistor. —: Not necessary. The thermistor is not required, do not connect. PACKAGED type outdoor unit with DHW tank and booster heater SPLIT type outdoor unit with DHW tank and booster heater DHW tank...
  • Page 20 4. Electrical work 4.5 Connecting inputs/outputs For multiple outdoor units control with FTC (Sub), see section 9. Signal inputs TBO.1 CN01 (BK) Terminal Con- Name Item OFF (Open) ON (Short) CNP1 block nector (WH) TBI.1 7-8 — Room thermostat 1 input *1 Refer to SW2-1 in <5.1 DIP Switch Functions>. CN3C CNP4 (BU)
  • Page 21 4. Electrical work Thermistor inputs Name Terminal block Connector Item Optional part model — CN20 Thermistor (Room temp.) (Option) *1 PAC-SE41TS-E — CN21 Thermistor (Ref. liquid temp.) *2 — THW1 — CNW12 1-2 Thermistor (Flow water temp.) — THW2 — CNW12 3-4 Thermistor (Return water temp.) —...
  • Page 22 4. Electrical work 4.6 Wiring for heater The initial setting assumes that the connected booster heater(s) has a built-in direct cut-off thermostat. When the connected booster heater(s) has a built-in indirect cut-off thermostat, perform wiring according to the following items. < Fig. 4.6.2> •...
  • Page 23 4. Electrical work 4.7 Wiring for 2-zone temperature control Connect the pipe work and locally supplied parts according to the relevant circuit diagram shown “Local system” in Section 3, of this manual. Connect the signal line to open Port A (hot water inlet port) to TBO.2-3 (Open), the signal line to open Port B (cold water inlet port) to TBO.2-1 (Close), and the neutral terminal wire to TBO.
  • Page 24 4. Electrical work 4.10 Installation procedure for DHW tank Note: Specification of 2-way valve (local supply) • Be aware that the respective DHW operations are greatly effected by the • Power supply: 230V AC selections of the components such as tank, immersion heater, or the •...
  • Page 25 (9) FTC supports FAT file system but not NTFS file system. (10) Mitsubishi Electric is not liable for any damages, in whole or in part, including failure of writing to an SD memory card, and corruption and loss of the saved data, or the like.
  • Page 26: Dip Switch Setting

    Indoor unit model SW1 SW1-1 Boiler WITHOUT Boiler WITH Boiler SW1-2 Heat pump maximum outlet water temperature 55ºC 60ºC ON *1 OFF: PAC-IF071B-E SW1-3 DHW tank WITHOUT DHW tank WITH DHW tank ON : PAC-IF072/073B-E OFF: PAC-IF071B-E SW1-4 Immersion heater...
  • Page 27 5. Dip Switch setting 5.2 Outdoor unit type Set Dip SW 1-7 to set the outdoor unit type. Dip SW 1-7 Setting Note Split type Necessary to connect TH2 Packaged type Not necessary to connect TH2 Set Dip SW 1-2 to set the heat pump maximum outlet water temperature. Dip SW 1-2 Setting 55°C...
  • Page 28 5. Dip Switch setting Dip SW 1-3 Dip SW 1-4 Dip SW 1-5 Dip SW 1-6 System diagram (DHW tank) (Immersion heater) (Booster heater) (BH function) (WITH DHW tank) (WITHOUT (WITH (For heating and DHW) DHW tank immersion heater) booster heater) THW5B...
  • Page 29 5. Dip Switch setting 5.4 Operation setting Set Dip SW 1-8 to set whether the system has a wireless remote controller. Dip SW 1-8 Setting WITHOUT wireless remote controller WITH wireless remote controller Set Dip SW 2-1 to set the room thermostat 1 input (IN1) logic. Dip SW 2-1 Setting Operation stop at thermostat short...
  • Page 30 5. Dip Switch setting 5.5 Emergency mode (Heater only operation) The emergency mode is available when a failure on the outdoor unit of the heat pump or a communication error occurs. This mode uses booster heater or immersion heater as a heat source and automatically controls between the DHW mode and the heating mode. When the system is not incorporated with heater, the emergency mode is not available.
  • Page 31: Before Test Run

    6. Before test run 6.1. Check After completing installation and the wiring and piping of the local application and outdoor units, check for refrigerant leakage, looseness in the power supply or control wir- ing, wrong polarity, and power cable is securely connected. Use a 500-volt megohmmeter to check that the resistance between the power supply terminals and ground is at least 1.0MΩ.
  • Page 32: Main Remote Controller Operation

    (Marking for WEEE) Your MITSUBISHI ELECTRIC product is designed and manufactured with high quality materials and components which can be recycled and reused. This symbol means that electrical and electronic equipment, at their end-of-life, should be disposed of separately from your household waste.
  • Page 33 7. Main remote controller operation 7.2 Main remote controller
    Letter Name Function Screen Screen in which all information is displayed. Menu Access to system settings for initial set up and modifications. Back Return to previous menu. Confirm Used to select or save.
  • Page 34 7. Main remote controller operation [Initial setting wizard] When the main remote controller is switched on for the first time, the screen automatically goes to Language setting screen, Date/Time setting screen and Main settings menu screen in order. Enter the desired number using the function keys and press CONFIRM. Note: <[HEATER CAPACITY RESTRICTION]>...
  • Page 35 7. Main remote controller operation
    Unrestricted access Initial Installer only Shaded items relate Main screen * Short press for 1 Zone system. to DHW functions. These are only avail- Information able if the system in- Option cludes a DHW tank.
  • Page 36 7. Main remote controller operation Unrestricted access
    Installer only Initial Shaded items relate Main screen Main to DHW functions. menu Manual operation These are only avail- Menu able if the system in- Function settings Service cludes a DHW tank.
  • Page 37 7. Main remote controller operation Unrestricted access
    Installer only Initial Shaded items relate to DHW functions. Main screen Main These are only avail- menu able if the system in- Menu cludes a DHW tank. Long press Booster heater 1 capacity Electric heater...
  • Page 38 7. Main remote controller operation Legionella Prevention Mode settings (LP mode) 1. Use button F3 to choose legionella mode active YES/NO. Please note that LP mode uses the assistance of electric heaters to supple- 2. To edit the legionella function, press down the MENU button for 3 seconds and ment the energy input of the heat pump.
  • Page 39 7. Main remote controller operation [Service] Menu The service menu provides functions for use by installer or service engineer. It is NOT intended the home owner alters settings within this menu. It is for this reason password protection is required to prevent unauthorised access to the service settings. The factory default password is "0000".
  • Page 40 7. Main remote controller operation <[Floor dry up function]> Target flow temp. The Floor dry up function automatically changes the target hot water temperature (°C ) in stages to gradually dry concrete when this particular type of underfloor heating system is installed. Upon completion of the operation the system stops all the operations except the Freeze stat.
  • Page 41 7. Main remote controller operation Engineers Forms Should settings be changed from default, please enter and record new setting in ‘Field Setting’ column. This will ease resetting in the future should the system use change or the circuit board need to be replaced. Commissioning/Field settings record sheet Field Main remote controller screen...
  • Page 42 7. Main remote controller operation Engineers Forms Commissioning/Field settings record sheet Default set- Field Main remote controller screen Parameters Notes ting setting Setting Service menu Thermistor adjustment THW1 −10°C - +10°C 0°C THW2 −10°C - +10°C 0°C THW5B −10°C - +10°C 0°C THW6 −10°C - +10°C...
  • Page 43 7. Main remote controller operation Engineers Forms Commissioning/Field settings record sheet (continued from the previous page) Default Field Main remote controller screen Parameters Notes setting setting Service menu Operation Smart grid ready On/Off settings Target temp(+1- +20°C) / -- (Non active) Heating On/Off Target temp.
  • Page 44: Troubleshooting

    8. Troubleshooting Fault symptom Possible cause Explanation - Solution Main remote controller 1. There is no power supply to main remote 1. Check LED2 on FTC (Main). (See
    .) display is blank. controller. (i) When LED2 is lit. Check for damage or contact failure of the main remote controller wiring.
  • Page 45 Contact your Mitsubishi Electric dealer. 7. Immersion heater cut-out tripped. 7. Check immersion heater thermostat and press reset button, located on immersion heater boss, if safe.
  • Page 46 Contact your Mitsubishi Electric dealer. 5. Immersion heater cut-out has been triggered. 5. Check immersion heater thermostat and press reset button located on immersion heater boss, if safe.
  • Page 47 8. Troubleshooting Fault symptom Possible cause Explanation - Solution The room tempera- 3-way valve failure Check the 3-way valve. ture rises during DHW operation. Water discharges 1. If continual – pressure relief valve may be 1. Turn the handle on the pressure relief valve to check for foreign objects in it. If the from pressure relief damaged.
  • Page 48: Multiple Outdoor Units Control

    9. Multiple outdoor units control 9.1 Wiring for multiple outdoor units control To establish a larger system, up to 6 outdoor units of the same model can be con- FTC (Sub) nected in one system. (Main) Note: Main remote ▪ SUZ-SWM outdoor unit can not be connected. controller Main ▪...
  • Page 49 9. Multiple outdoor units control System 2: Heating/Cooling & DHW system Wiring Component • Install DHW tank toward the outdoor unit , relative to the low loss header. Main Sub 1 *4 Sub 2 • Wire 3-way valve or 2-way valve 1, 2 to FTC (sub unit). Booster heater (local supply) •...
  • Page 50 9. Multiple outdoor units control System 3: 2-zone temperature control • Install a mixing tank (local supply) for 2-zone temperature control. • Install a low loss header (local supply). • Install booster heater toward the local system, relative to the low loss header. •...
  • Page 51 9. Multiple outdoor units control System 4: Heating/Cooling system (with Boiler) • Install a mixing tank (local supply) for connection of the boiler. • Install a low loss header (local supply). • Install booster heater between low loss header and mixing tank. •...
  • Page 52 9. Multiple outdoor units control 9.3 Electrical connection All electrical work should be carried out by a suitably qualified technician. Failure to comply with this could lead to electrocution, fire, and death. It will also invalidate prod- uct warranty. All wiring should be according to national wiring regulations. 9.3.1 Main unit FTC (Main) Outdoor unit must NOT be connected to FTC (Main) unit.
  • Page 53 9. Multiple outdoor units control Option 2: FTC (Sub) powered by independent source If FTC (Sub) and outdoor units have separate power supplies, the following re- CN108 quirements MUST be carried out: LED1 • Remove the short-circuited connector (CNS2) on FTC (Sub). (see ) •...
  • Page 54 9. Multiple outdoor units control 9.4 Main remote controller wiring (a) Wire the main remote controller to TBI.6 RC terminals on the main unit. The main remote controller must NOT be connected to a sub unit. (b) Use the daisy chain wiring method to wire the main unit and sub units by connecting TBI.6 RC terminals. *1 *1 The maximum length between each units wiring is 10 m.
  • Page 55 9. Multiple outdoor units control Packaged model Split model (SW1-3 to SW1-6) Refrigerant address number Refer to outdoor unit installation manual. Dip switch Add. 1 Add. 2 Add. 3 Add. 4 Add. 5 Add. 6 SW1-1 — — — — —...
  • Page 56 9. Multiple outdoor units control 9.7 Connecting inputs/outputs • Refer to "4.5 Connecting inputs/outputs" PAC-IF07*B-E TBO.1 CN01 (BK) Signal inputs CNP1 (WH) Name Terminal block Connector Item OFF (Open) OFF (Short) CN3C CNP4 (BU)
  • Page 57 9. Multiple outdoor units control PAC-SIF051B-E CN108 LED1 FTC (Sub) LED4 LED3 CNS2 (RED) CNW12 CN21 (RED) (YLW) TBIN TBOUT Signal inputs Name Terminal block Connector Item OFF (Open) OFF (Short) TBIN 1-2 — Communication cable between indoor units —...
  • Page 58 9. Multiple outdoor units control Hydrobox TBO.1 CN01 (BK) CNP1 (WH) CN3C CNP4 (BU) TBO.2 (RD) LED1 CNPWM (WH) CNV1 CN851 TBO.3 (WH) (BK) CNRF (WH) LED2 TBO.4 CN105 LED3 (RD) CNIT (BU) CNIH CN22 (OG) (BU) CNBC CNBHT (GY) (BK) LED4 CN108...
  • Page 59 9. Multiple outdoor units control Basic Troubleshooting for multiple outdoor units control Fault symptom Possible cause Explanation - Solution Main remote controller 1. There is no power supply to main remote 1. Check LED2 on the FTC main controller. (See
    .) display is blank.
  • Page 60: Supplementary Information

    *4 The “Hybrid” automatically switches heat sources between Heat pump (and Electric heater) and boiler. Product fiche of temperature control (a) Supplier’s name: MITSUBISHI ELECTRIC CORPORATION (b) Supplier’s model identifier: PAR-WT50R-E and PAR-WR51R-E (c) The class of the temperature control:...
  • Page 61: Local Application Factors

    Local application factors * This FTC is designed to connect Mr.Slim/ Ecodan inverter outdoor unit of MITSUBISHI ELECTRIC to local systems. Please check the following when designing the local system. * MITSUBISHI ELECTRIC does not take any responsibility for the local system design.
  • Page 63 EC ДЕКЛАРАЦИЯ ЗА СЪОТВЕТСТВИЕ IZJAVA O SKLADNOSTI ES MITSUBISHI ELECTRIC AIR CONDITIONING SYSTEMS EUROPE LTD. NETTLEHILL ROAD, HOUSTOUN INDUSTRIAL ESTATE, LIVINGSTON, EH54 5EQ, SCOTLAND, UNITED KINGDOM hereby declares under its sole responsibility that the heating system components described below for use in residential, commercial and light-industrial environments: erklärt hiermit auf seine alleinige Verantwortung, dass die unten beschriebenen Zubehörteile für das Heizungs-System zur Benutzung im häuslichen, kommerziellen und leicht-industriellen Umfeld:...
  • Page 64 Please be sure to put the contact address/telephone number on this manual before handing it to the customer. HEAD OFFICE: TOKYO BUILDING, 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN BH79D843H03 Printed in the UNITED KINGDOM...

This manual is also suitable for:

Pac-if072b-ePac-if073b-ePac-sif051b-e

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