Page 3 ___________________ Preface ___________________ Fundamental safety instructions ___________________ SINAMICS System overview ___________________ Line-side power components S120 SINAMICS S120 Combi ___________________ S120 Combi Power Modules ___________________ Topology rules for DRIVE- CLiQ Manual ___________________ Motor Modules Booksize Compact as expansion axes ___________________ DC link components...
Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
Page 5: Preface
Siemens' content, and adapt it for your own machine documentation. Training At the following address (http://www.siemens.com/sitrain), you can find information about SITRAIN (Siemens training on products, systems and solutions for automation and drives). FAQs You can find Frequently Asked Questions in the Service&Support pages under Product Support (https://support.industry.siemens.com/cs/de/en/ps/faq).
Page 6 • SINAMICS HLA System Manual Hydraulic Drive • Maintenance/servicing SINAMICS S120 Commissioning Manual with STARTER • SINAMICS S120 Commissioning Manual with Startdrive • SINAMICS S120/S150 List Manual • References SINAMICS S120/S150 List Manual • SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 7 Relevant directives and standards You can obtain an up-to-date list of currently certified components on request from your local Siemens office. If you have any questions relating to certifications that have not yet been completed, please ask your Siemens contact person.
Page 8 SINAMICS S devices showing the test symbols fulfill the EMC requirements for Australia and New Zealand. ● Quality systems Siemens AG employs a quality management system that meets the requirements of ISO 9001 and ISO 14001. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 9 This does not cause any problems with proper use of the components. Please take this fact into consideration in special installation situations (e.g. allow sufficient clearance for the cable length). SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 10 This document contains recommendations relating to third-party products. Siemens accepts the fundamental suitability of these third-party products. You can use equivalent products from other manufacturers. Siemens does not accept any warranty for the properties of third-party products. Ground symbols Table 2...
Page 11: Table Of Contents
Industrial security ........................25 Residual risks of power drive systems ..................26 System overview ........................... 27 SINAMICS S120 Combi components ..................27 System data ..........................30 Derating as a function of the installation altitude and ambient temperature......32 Line-side power components ......................... 33 Introduction ..........................
Page 12 Line supply cable ......................... 105 4.8.3 Power cables for motors ...................... 106 4.8.4 Signal cables at the EP terminals ..................107 Technical data ........................108 4.9.1 Characteristic curves ......................113 4.9.1.1 Derating characteristics ....................... 119 SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 13 7.2.3.2 X1 braking resistor connection ..................... 169 7.2.3.3 X21 digital inputs/outputs ...................... 170 7.2.4 Connection example ......................171 7.2.5 Meaning of the LEDs ......................172 7.2.6 Dimension drawing ....................... 173 7.2.7 Installation ..........................174 SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 14 X500-X505 DRIVE-CLiQ interfaces ..................212 9.2.3.3 X524 Electronics power supply .................... 212 9.2.4 Meaning of the LED ......................213 9.2.4.1 Meaning of the LED on the DMC20 ..................213 9.2.5 Dimension drawing ......................214 9.2.6 Installation ..........................215 SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 15 10.3.3 Interface description ......................250 10.3.3.1 Overview ..........................250 10.3.3.2 DRIVE-CLiQ interface ......................250 10.3.3.3 Encoder system interface ..................... 251 10.3.4 Connection example ......................252 10.3.5 Dimension drawing ....................... 253 10.3.6 Installation ..........................253 SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 16 Current-carrying capacity and derating factors for power cables and signal cables ... 287 12.5.4 Connectable cable cross-sections for spring-loaded terminals ........... 288 12.5.5 Connectable cable cross-sections for screw terminals ............288 12.5.6 Cable lugs ..........................290 SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 17 Cleaning the S120 Combi heat sink ..................311 13.4 Forming the DC link capacitors ..................... 313 13.5 Recycling and disposal ......................315 Appendix............................. 317 List of abbreviations ......................317 Documentation overview ...................... 326 Index..............................327 SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 18 Table of contents SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 19: Fundamental Safety Instructions
• Only use power supplies that provide SELV (Safety Extra Low Voltage) or PELV- (Protective Extra Low Voltage) output voltages for all connections and terminals of the electronics modules. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 20 Contact with live parts can result in death or serious injury. • Wait for 5 minutes before you check that the unit really is in a no-voltage condition and start work. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 21 • If you come closer than around 2 m to such components, switch off any radios or mobile phones. • Use the "SIEMENS Industry Online Support App" only on equipment that has already been switched off. SINAMICS S120 Combi...
Page 22 • Before carrying out a voltage/insulation check of the system/machine, disconnect the devices as all converters and motors have been subject to a high voltage test by the manufacturer, and therefore it is not necessary to perform an additional test within the system/machine. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 23 • Only put your plant into live operation once you have guaranteed that the functions relevant to safety are running correctly. Note Important safety notices for Safety Integrated functions If you want to use Safety Integrated functions, you must observe the safety notices in the Safety Integrated manuals. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 24: Equipment Damage Due To Electric Fields Or Electrostatic Discharge
You are responsible for the proper operation of the described products. These application examples do not relieve you of your responsibility for safe handling when using, installing, operating and maintaining the equipment. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 25: Industrial Security
Siemens’ products and solutions undergo continuous development to make them more secure. Siemens strongly recommends to apply product updates as soon as available and to always use the latest product versions. Use of product versions that are no longer supported, and failure to apply latest updates may increase customer’s exposure to cyber threats.
Page 26: Residual Risks Of Power Drive Systems
6. Influence of network-connected communication systems, e.g. ripple-control transmitters or data communication via the network For more information about the residual risks of the drive system components, see the relevant sections in the technical user documentation. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 27: System Overview
● Additional system components and encoder system connections to expand the functionality and to handle various interfaces for encoders and process signals. The SINAMICS S120 Combi is intended for installation in a control cabinet. It sets itself apart as a result of the following properties: ●...
Page 28 System overview 2.1 SINAMICS S120 Combi components Figure 2-1 Connection example, S120 Combi 4-axis Power Module with 2 expansion axes connected to SINUMERIK 828D (maximum expansion stage) SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 29 System overview 2.1 SINAMICS S120 Combi components Figure 2-2 Connection example, S120 Combi 4-axis Power Module with 2 expansion axes connected to SINUMERIK 840D sl (maximum expansion stage) SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 30: System Data
System overview 2.2 System data System data The following technical data applies for SINAMICS S120 Combi Power Modules. Table 2- 1 Electrical data Line supply voltage 3 AC 380 V - 10% … 3 AC 480 V + 10% Line frequency 45 Hz …...
Page 31 Transport packaging is either packaging that is directly suitable for transport - or secondary packaging, which together with the product packaging, satisfies the requirements for transport. Table 2- 4 Certificates Declarations of Conformity Approvals cURus SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 32: Derating As A Function Of The Installation Altitude And Ambient Temperature
45° C. Ambient temperatures above 55° C are not permissible. Figure 2-3 Output current depending on the ambient temperature Further information about derating the output current of Combi Power Modules can be found in Section "System data (Page 30)". SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 33: Line-Side Power Components
● Line contactor (this is required for electrical isolation) ● Line filter ● Line reactor (always required) The line connection for a SINAMICS S120 Combi comprises in addition to the regionally required protective devices, an optional line filter and a line reactor: Figure 3-1...
Page 34: Information On The Disconnector Unit
LV HRC line fuse 3NA3814 3NA3814 3NA3822 Circuit breaker (IEC 60947) 3RV2031-4UA10 3RV21031-4UA10 3RV2041-4JA10 UL-application Line fuse AJT 35 AJT 35 AJT 60 Circuit breaker (DIVQ) 3VL2105-2KN30 3VL2105-2KN30 3VL2106-2KN30 Type AJT Class J, source: Mersen SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 35: Line Supply Connection Via Residual-Current Devices
Electric shock when a residual current protection device does not trip Overcurrent protective devices that do not trip or trip too late can cause an electric shock or fire. • Check or activate the residual current circuit breaker in regular cycles. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 36 ● Switching elements (disconnector unit, contactors) for connecting and disconnecting the drive line-up have a maximum 35 ms delay time between closing/opening of the individual main contacts. Figure 3-2 Connecting a residual-current operated circuit breaker SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 37: Overvoltage Protection
3.5 Overvoltage protection Recommendation SIEMENS selectively switching AC/DC-sensitive residual current protection devices in accordance with EN 61009-1 of the 5SM series e.g. 5SM3646-4 or 5SM3646-4+5SW3300 with an auxiliary disconnector (1 NC contact / 1 NO contact) for a rated current of 63 A and rated residual current of 0.3 A (see catalog "BETA Modular Installation Devices - ET B1").
Page 38: Safety Instructions For Line Filters
The line filter can be damaged if the input and output connections are interchanged. • Connect the incoming line supply cable to LINE L1, L2, L3. • Connect the outgoing cable to line reactor at LOAD L1´, L2´, L3´. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 39 NOTICE Damage caused by line filters which are not approved for the SINAMICS S120 Combi The integrated infeed can be damaged or destroyed when using line filters that have not been approved by SIEMENS for the SINAMICS S120 Combi Power Modules. Furthermore, line harmonics can occur that damage or destroy loads connected to the same line supply.
Page 40: Interface Description
Line filter for S120 Combi Either the upper or lower protective conductor connection can be used for the connection. One of the connections remains unused. "Looping-through" the protective connection to the line reactor is not permissible. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 41: Line/Load Connection
Tightening torque: 6 Nm Note The line filter 6SL3000-0BE21-6DAx can be used for all S120 Combi Power Modules. 3.6.4 Dimension drawing Figure 3-4 Dimension drawing of the line filter, all dimensions in mm and (inches) SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 42: Technical Data
45 … 66 Hz Rated current Power loss 16 at 20 kW (see power loss tables (Page 300)) Dimensions (W x H x D) 50 x 420 x 226 Weight, approx. Degree of protection IP20 SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 43: Line Reactors
• Attach suitable covers if shock-hazard protection (IPXXB) is required. NOTICE Damage caused by line reactors which are not approved for the SINAMICS S120 Combi The following can occur if line reactors are used that have not been approved for SINAMICS S120 Combi by SIEMENS: - The infeed in the S120 Combi may be damaged or destroyed.
Page 44: Interface Description
When using unshielded connecting cables, the cores must be protected from rubbing against the shield connection clip. 3.7.3 Interface description 3.7.3.1 Overview Figure 3-5 Line reactor for S120 Combi (example for 16 kW infeed) SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 45: Line/Load Connection
Type: Screw terminal 7 (Page 288) Protective conductor connection Type: M6 bolt M6 bolt Tightening torque: 6 Nm Tightening torque: 6 Nm Note A 6SL3111-4VE21-0EA1 Power Module (10 kW) must be combined with a 6SL3100-0EE21- 6AA0 line reactor. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 46: Dimension Drawings
Line-side power components 3.7 Line reactors 3.7.4 Dimension drawings Figure 3-6 Dimension drawing of the line reactor for S120 Combi (16 kW infeed), all dimensions in mm and (inches) SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 47: Technical Data
Rated current Power loss (see power loss tables (Page 300)) Dimensions (W x H x D) 219 x 176 x 120 219 x 176 x 130 Weight 10.7 10.9 Degree of protection IPXXA IPXXA SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 48: Line Connection Versions
IT line supplies, such as line supplies with a grounded phase conductor, an isolation transformer with grounded neutral point (secondary side) must be connected between the line supply and the drive system in order to protect the motor insulation from a continuous and inadmissibly high stress level. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 49: Operating Line Connection Components On The Line Supply
Operating line connection components on the line supply The SINAMICS S120 Combi drive system is designed to be directly connected to TN, TT, and IT line supplies with a rated voltage of 3-ph. 380 V to 3-ph. 480 V AC.
Page 50: Line Connection Conditions
On the other hand, to trigger the fuse within the specified time, the loop resistance must be low enough. Vector group Any vector group with the neutral point brought out on the secondary side SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 51: Dimensioning An Isolating Transformer / Autotransformer For Several Loads
An S120 Combi Power Module with integrated infeed and other loads / machines should be connected to the line supply via an isolating/autotransformer (matching transformer). The following diagram shows the connection using an isolating transformer as an example. Figure 3-9 Operating several loads via an isolating transformer SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 52 ≥ 70 • P K line Special case: When operating with only one supply at a transformer, the values may be reduced by the factor 0.73. ≥ 0.73 • 70 • P K line SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 53 = 1.27 • 16 kW = 21 kVA According to b) > S ⇒ S is decisive. The matching transformer requires a rated power S of 25 kVA for a short-circuit voltage u of 3%. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 54 K factory matching transformer = 1%, = 3000 kVA K factory = 16 kW • 70 • 0.73 = 820 kVA K line according to a) = 1.27 • 16 kW = 21 kVA SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 55: Operation Of The Line Connection Components Via An Autotransformer
If an autotransformer is used, safe electrical separation is no longer possible for a line voltage higher than 480 V +10%. This can lead to damage or a fault in the device. • In this particular case, use an isolating transformer SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 56: Operation Of The Line Connection Components Via An Isolating Transformer
● The installation altitude is greater than 2000 m above sea level, and no TN or TT line system with grounded neutral point is used. ● A line filter should be used in a line supply system that is not a TN line supply system with grounded neutral conductor. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 57 S120 Combi (infeed). Comment: If the neutral conductor is not brought out and/or not connected, then all of the restrictions of an IT line supply apply! Figure 3-11 Operation via an isolation transformer SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 58 Line-side power components 3.8 Line connection versions SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 59: S120 Combi Power Modules
Introduction 4.1.1 Description The SINAMICS S120 Combi The S120 Combi is a Power Module with integrated infeed, Motor Modules (inverter) for 3 or 4 axes and a TTL encoder evaluation for the spindle. The S120 Combi is available in the following versions for various current ratings: ●...
Page 60 S120 Combi Power Module is switched off if its internal temperature becomes too high. An operating hours counter for the internal fan is available via the software in a parameter (infeed) (see SINAMICS S120/S150 List Manual). SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 61: Module Versions
Feedrate 3 Article number [kW] Motor Module 1 Motor Module 2 Motor Module 3 Motor Module 4 3 axes 6SL3111-3VE21-6FA1 6SL3111-3VE21-6EA1 6SL3111-3VE22-0HA1 4 axes 6SL3111-4VE21-0EA1 6SL3111-4VE21-6FA1 6SL3111-4VE21-6EA1 6SL3111-4VE22-0HA1 Pulse frequency, 4 kHz / 8 kHz SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 62: Approved Controls
● SINUMERIK 840D sl with NCU versions – NCU 710.3 PN Table 4- 3 Overview of the article numbers of the approved SINUMERIK 840D controls NCU version Article number (without CNC software) 710.3 6FC5371-0AA30-0AA1 SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 63: Expansion Axes That Can Be Connected
A maximum of 2 expansion axes can be connected to an S120 Combi Power Module, i.e. two Single Motor Modules or one Double Motor Module. Description of the Booksize Compact Motor Modules, see Section Motor Modules Booksize Compact as expansion axes (Page 129). SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 64: Safety Instructions For Combi Power Modules
• To protect personnel and for fire protection purposes, at the infeed point, the short- circuit rating and loop impedance must correspond to the specifications in the documentation in order for the installed overcurrent protection devices to trip within the specified time. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 65 This can also result in more downtimes and Line Modules may have a reduced service life. • It is absolutely essential that you maintain ventilation clearances according to the table Ventilation clearances above and below the component (Page 294). SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 66 Damage through use of incorrect DRIVE-CLiQ cables Damage or malfunctions can occur on the devices or the system when incorrect or unreleased DRIVE-CLiQ cables are used. • Only use suitable DRIVE-CLiQ cables that have been approved by Siemens for the particular application. Note Operation on line supplies where energy recovery is not possible In line supply systems without energy recovery capability (e.g.
Page 67 This can cause the temperature monitoring function in the components to respond. • Check the fans and heat sinks for pollution at regular intervals and clean them when necessary. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 68: Interface Description
For all other S120 Combi Power Modules, it can be ordered as replacement part and retrofitted. 4.3.1 Overview diagrams Figure 4-1 S120 Combi 3 axes Power Module SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 69 S120 Combi Power Modules 4.3 Interface description Figure 4-2 S120 Combi 3 axes Power Module: View from the top Figure 4-3 S120 Combi 3 axes Power Module: View from below SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 70 S120 Combi Power Modules 4.3 Interface description Figure 4-4 S120 Combi 4 axes Power Module SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 71 The shield connection terminal is included in the accessories pack (Weidmüller, type KLBÜ 3-8 SC). Figure 4-5 S120 Combi 4 axes Power Module: View from the top Figure 4-6 S120 Combi 4 axes Power Module: View from below SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 72: X1 Line Connection
Type: Screw terminal 7 (Page 288) PE connection 4.3.3 X2-X5 motor connection Table 4- 6 X2 spindle (18 A, 24 A and 30 A Motor Modules) Terminal Technical specifications Type: Screw terminal 6 (Page 288) Protective conductor connec- tion SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 73 Technical specifications Type: Screw terminal 5 (Page 288) Protective conductor connec- tion Only for 4-axis Power Mod- ules: Note Maximum cable length The total length of the power cables must not exceed 175 m. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 74: X11 Brake Connection
X12/X13 connection of the external fan unit Terminal Designation Technical specifications Ground Current-carrying capacity (24 V): 2 x 1 A or 1 x 2 A Type: Screw terminal 1 (Page 288) Fan monitoring +24 V Ground SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 75: X21/X22 Ep Terminals
Note Customer-specific implementation of forced ventilation If you implement the forced ventilation of the SINAMICS S120 Combi devices at the customer, terminals 1 and 2 must be jumpered at X12 and X13 in order to prevent the occurrence of a fan error message.
Page 76 The function of the EP terminals is only available when Safety Integrated Basic Functions are enabled. Note The temperature sensor input is not needed if the motors feature an integrated DRIVE-CLiQ interface or if temperature values are detected by means of a different module (SMC, SME). SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 77: X200-X205 Drive-Cliq Interfaces
The blanking covers for the DRIVE-CLiQ interfaces are included in the scope of delivery. Blanking covers (50 x) Article number: 6SL3066-4CA00-0AA0 Note DRIVE-CLiQ interface X204 For 3 axes Power Modules of the S120 Combi, there is no DRIVE-CLiQ interface X204. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 78 Then remove the Torx slotted screw (see below). Figure 4-7 Dismantling the guiding frame of the DRIVE-CLiQ interfaces As an alternative to dismantling the guiding frame, flat-nosed pliers can be used to remove the blanking covers. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 79: X220 Ttl Encoder
SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 80 A and the next but one rising edge of ALo-BHi track B. Further information on setting the "Zero pulse active time" can be found in the following: References: SINAMICS S120 Drive Functions Function Manual, Section "Tolerant encoder monitoring" SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 81 Maximum encoder current consumption depending on the cable length For encoders without remote sense the permissible cable length is restricted to 100 m (reason: the voltage drop depends on the cable length and the encoder current). SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 82: X224 24 V Connector
X224 24 V connector Terminal Designation Technical specifications 24 V power supply Supply voltage: 24 VDC Ground Electronics ground Type: Screw terminal 5 (Page 288) The 24 V connector is included in the scope of supply. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 83: Connection Examples
S120 Combi Power Modules 4.4 Connection examples Connection examples Figure 4-11 Connection example for an S120 Combi 3 axis Power Module with a motor holding brake SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 84 Figure 4-12 Connection example for an S120 Combi 4 axis Power Module with 3 motor holding brakes Motor holding brake for servo 1 Brake control for servo 1 via internal brake interface (SBC possible) SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 85: Meaning Of The Leds On The S120 Combi
Meaning of the LEDs on the S120 Combi The SINAMICS S120 Combi has 2 LEDs to display the status. The LED statuses for the S120 Combi are described in the table below. The status display refers to the internal infeed, the spindle and the servo drives and the TTL encoder evaluation of the S120 Combi Power Module.
Page 86 The following reference material contains information about the cause of faults and how they are rectified: SINAMICS S120 Function Manual, Drive Functions SINUMERIK 828D Turning and Milling Commissioning Manual SINUMERIK 840D sl commissioning CNC SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 87: Dimension Drawings
S120 Combi Power Modules 4.6 Dimension drawings Dimension drawings Figure 4-13 Dimension drawing of the S120 Combi 3 axes Power Module, all dimensions in mm and (inches) SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 88: Installation
The installation cut-outs shown below are for any S120 Combi Power Module and the external fan unit. The drilling patterns differ by the number and width of the expansion axes. Select the appropriate drilling pattern corresponding to your individual design. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 89 S120 Combi Power Modules 4.7 Installation Figure 4-15 Dimensions for the installation cut-outs and drilling patterns for an S120 Combi Power Module with external fan unit, reinforcement plates and expansion axes, all dimensions in mm and (inches) SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 90: Installing The Reinforcement Plates
S120 Combi Power Module and the external fan unit. Note The reinforcement plates are not included in the scope of delivery of the S120 Combi. They must be separately ordered (Article number: 6SL3161-1LP00-0AA0). SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 91: Installation
The reinforcement plates for the S120 Combi must be mounted in each case. For mounting, holes that correspond to the drilling pattern below must be drilled in the mounting panel. Figure 4-16 Drilling pattern for mounting the reinforcement plates SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 92 Insert the left reinforcement plate into the Locate the reinforcement plate on the mounting cut-out. mounting panel. Screw the reinforcement plate at the top and Insert the right reinforcement plate into the bottom. mounting cut-out. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 93 Locate the reinforcement plate on the Screw the reinforcement plate at the top and mounting panel. bottom. When installing the reinforcement plates, it is important to observe alignment. Figure 4-17 Alignment of the reinforcement plates SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 94: Technical Data
Contact with hot parts may cause you to suffer a burn injury. • Follow the installation instructions when mounting the reinforcement plates. 4.7.2.3 Technical data 6SL3161-1LP00-0AA0 Unit Value Weight (2 units) Dimensions (W x H x D) 150 x 57.5 x 750 SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 95: Installing An S120 Combi Power Module
2. Install the S120 Combi Power Module. 3. Firstly tighten the M6 nuts by hand (0.5 Nm). 4. Tighten the nuts in the specified sequence (1 to 4) with 10 Nm. Figure 4-19 Installing an S120 Combi Power Module SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 96: Assembling A Drip Protection Grid
For all other S120 Combi Power Modules, it can be ordered as replacement part and retrofitted. The drip protection grid is directly attached to the S120 Combi Power Modules. Figure 4-20 S120 Combi Power Modules with drip protection grid SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 97: Mounting An External Fan Module
The external fan unit comprises the following components: ● Fan cradle with seal for installation in the control cabinet ● Connection cables with 4-pin connector ● Double fan ● Fan support plate ● Air baffle plate SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 98 S120 Combi Power Modules 4.7 Installation Figure 4-21 External fan unit When a fan fails, the complete external fan unit must be replaced. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 99: Dimension Drawing
S120 Combi Power Modules 4.7 Installation 4.7.5.3 Dimension drawing Figure 4-22 Dimension drawing of the external fan unit, all dimensions in mm and (inches) SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 100: Installation
2. Mount the fan unit as shown below. 3. Connect the power supply cables of the fan unit to the S120 Combi Power Module. – Cable A to terminal X12 – Cable B to terminal X13 SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 101 S120 Combi Power Modules 4.7 Installation Firstly, tighten the nuts by hand with 0.5 Nm. Subsequently, tighten the nuts in the specified mounting sequence 1 to 5 with a tightening torque of 1.8 Nm. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 102 Contact with hot parts may cause you to suffer a burn injury. • Only operate the S120 Combi with reinforcement plates. WRONG: S120 Combi and external fan unit CORRECT: S120 Combi and external fan unit without reinforcement plates with installed reinforcement plates SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 103: Technical Data
2. Cut the single cores U, V, W and protective conductor to dimension A from the table below, strip and crimp on end sleeves with insulation support (according to DIN 46228-E) 3. Strip the connection cables for the motor holding brake and screw to the brake connector SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 104 Cable cross-section in mm A in mm and (inches) 4 x 1.5 (2.17 +0.12 4 x 2.5 (2.17 +0.12 4 x 4 (2.17 +0.12 4 x 6 (2.17 +0.08 4 x 10 (2.17 +0.08 SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 105: Line Supply Cable
Damage to unshielded power cables due to shield connection clamps When using unshielded power cables, the unshielded individual cores can be damaged by the shield connection clamp. • Only use the shield connection clamp for shielded power cables. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 106: Power Cables For Motors
The shield clamp does not provide strain relief. In the event that strain relief of the power cable is not carried out separately using appropriate measures, the shield connection clamp may be damaged. • Install additional strain relief for the power cable. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 107: Signal Cables At The Ep Terminals
● Remove the insulation from the signal cables and crimp the individual cores with end sleeves. ● Connect the cable cores to the EP terminals (screw terminals). ● Connect the cable shields as shown below. Figure 4-27 Signal cables connected with the correct shield support SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 108: Technical Data
Peak current (I ACrms Rated power at 540 V DC link voltage at 600 V DC link voltage Pulse frequency feedrate 1 Output voltage 0 … 0.7 x DC link voltage ACrms Feedrate 2 SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 109 Resulting rated short-circuit current SCCR at 480 V AC Cooling method External air cooling Cooling air requirement Weight 18.35 18.4 18.5 The specified power ratings apply to the line voltage range from 380 V to 480 V SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 110 Intermittent duty current for S6 duty I (40%) ACrms Peak current (I ACrms Rated power at 540 V DC-link voltage at 600 V DC-link voltage Pulse frequency feedrate 1 Output voltage 0 … 0.7 x DC-link voltage ACrms Feedrate 2 SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 111 460 … 720 DC-link capacitance μF 2520 1645 2115 2520 Overvoltage tripping 820 ± 2% Undervoltage tripping 380 ± 2% Circuit breaker/fuse See Section Line-side overcurrent protective devices (IEC 60947 and UL) (Page 34) SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 112 For operation with an 8 kHz pulse frequency, when using duty cycle S6 with a switch-on duration of 40%, a derating to 60% is required. Derating is required for S6 duty I (40%), not for peak current I , also see characteristic "Rated duty cycles, spindle for a pulse frequency of 8 kHz". SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 113: Characteristic Curves
Characteristic curves The following rated duty cycles apply to the Power Modules: ● 6SL3111-3VE21-6FA1 ● 6SL3111-3VE21-6EA1 ● 6SL3111-3VE22-0HA1 ● 6SL3111-4VE21-6FA1 ● 6SL3111-4VE21-6EA1 ● 6SL3111-4VE22-0HA1 Rated duty cycles, infeed Figure 4-28 Rated duty cycles, infeed SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 114 S120 Combi Power Modules 4.9 Technical data Rated duty cycles, spindle and feed Figure 4-29 Rated duty cycles, spindle and feed at a 4 kHz pulse frequency SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 115 S120 Combi Power Modules 4.9 Technical data The following rated duty cycles apply to the Power Modules: ● 6SL3111-4VE21-0EA1 Rated duty cycles, infeed Figure 4-30 Rated duty cycles, infeed, 6SL3111-4VE21-0EA1 SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 116 S120 Combi Power Modules 4.9 Technical data Rated duty cycles, spindle Figure 4-31 Rated duty cycles, spindle for a 4 kHz pulse frequency SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 117 S120 Combi Power Modules 4.9 Technical data Figure 4-32 Rated duty cycles, spindle for a 8 kHz pulse frequency SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 118 S120 Combi Power Modules 4.9 Technical data Rated duty cycles, feed Figure 4-33 Rated duty cycles, feed for a 4 kHz pulse frequency SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 119: Derating Characteristics
Information about derating the output current depending on the installation altitude and the temperature can be found in Sections "System data (Page 30)" and "Derating depending on the installation altitude and the ambient temperature (Page 32)": SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 120 S120 Combi Power Modules 4.9 Technical data SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 121: Topology Rules For Drive-Cliq
3-axis Power Modules X205 Optional: 2nd direct sin/cos encoder for spindle (via SM...) remains empty when a direct TTL spindle encoder is connected via X220 In this case, the TTL encoder interface X220 remains free. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 122 Table 5- 4 Assigning the DRIVE-CLiQ interfaces at the TM54F DRIVE-CLiQ interface X500 X102 of the control (PPU) X501 X500 of the DMx20 if a DMx20 is not used, then this interface remains empty SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 123 Feedrate 3 at the S120 Combi (4 axes Power Modules) X504 Feedrate 1st expansion axis at the Motor Module X505 Feedrate 2nd expansion axis at the Motor Module Only then, if a TM54F is not used SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 124: Connection Examples
Topology rules for DRIVE-CLiQ 5.1 Connection examples Connection examples 5.1.1 Operation with a 3 axes Power Module Figure 5-1 DRIVE-CLiQ wiring with TTL encoder for 1 S120 Combi 3-axis Power Module and 2 Single Motor Modules SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 125 Topology rules for DRIVE-CLiQ 5.1 Connection examples Figure 5-2 DRIVE-CLiQ wiring with TTL encoder for 1 S120 Combi 3-axis Power Module and 2 Single Motor Modules without TM54F SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 126: Operation With A 4 Axes Power Module
Topology rules for DRIVE-CLiQ 5.1 Connection examples 5.1.2 Operation with a 4 axes Power Module Figure 5-3 DRIVE-CLiQ wiring with TTL encoder for 1 S120 Combi 4-axis Power Module and 2 Single Motor Modules SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 127 Topology rules for DRIVE-CLiQ 5.1 Connection examples Figure 5-4 DRIVE-CLiQ wiring with TTL encoder for 1 S120 Combi 4-axis Power Module and 1 Double Motor Module SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 128 Topology rules for DRIVE-CLiQ 5.1 Connection examples Figure 5-5 DRIVE-CLiQ wiring with angular encoder for 1 S120 Combi 4-axis Power Module and 2 Single Motor Modules SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 129: Motor Modules Booksize Compact As Expansion Axes
The Motor Modules Booksize Compact are operated in combination with the S120 Combi using the "internal air cooling" cooling method. Note For the dimensioning of the expansion axes, the infeed power must be taken into account (demand factor). SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 130: Safety Instructions For Motor Modules Booksize Compact
Missing warning labels in the national language regarding the DC-link discharge voltages Missing or illegible warning labels in the national language regarding the DC-link discharge voltage can result in death or serious injury. • Attach the component warning labels in the national language. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 131 • Only use temperature sensors that fully comply with the specifications of the safety isolation. • If safe electrical separation cannot be guaranteed (e.g. for linear motors or third-party motors), use a Sensor Module External (SME120 or SME125) or the TM120 Terminal Module. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 132 Damage through use of incorrect DRIVE-CLiQ cables Damage or malfunctions can occur on the devices or the system when incorrect or unreleased DRIVE-CLiQ cables are used. • Only use suitable DRIVE-CLiQ cables that have been released by Siemens for the respective application. Note A regulated DC power supply is required to operate motors with a built-in holding brake.
Page 133: Interface Description
Motor Modules Booksize Compact as expansion axes 6.3 Interface description Interface description 6.3.1 Overview Figure 6-1 Interface overview, Single Motor Module Booksize Compact (example: 5 A) SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 134 Motor Modules Booksize Compact as expansion axes 6.3 Interface description Figure 6-2 Interface overview, Double Motor Module Booksize Compact (example: 2 x 5 A) SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 135: X1/X2 Motor Connection
Type: M5 tapped hole for ring cable lug (Page 290) Tightening torque: 3 Nm Double Motor Modules 1.7 A to 5 A Type: M5 tapped hole for ring cable lug (Page 290) Tightening torque: 3 Nm SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 136: X11/X12 Motor Brake Connection
Contact with live parts can result in death or serious injury. • Only connect protective extra-low voltages (PELV) to all connections and terminals between 0 and 48 VDC. • Observe the voltage tolerances of the motor holding brakes (24 V ± 10%). SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 137: X21/X22 Ep Terminals / Temperature Sensor Motor Module
Electric shock in the event of voltage flashovers at the temperature sensor Voltage flashovers to the signal electronics can occur in motors without safe electrical separation of the temperature sensors. • Use temperature sensors that comply with the specifications relating to safe electrical separation. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 138: X200-X203 Drive-Cliq Interface
Reserved, do not use + (24 V) Power supply M (0 V) Electronics ground The blanking covers for the DRIVE-CLiQ interfaces are included in the scope of delivery. Blanking cover (50 pcs.) Article number: 6SL3066-4CA00-0AA0 SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 139: Connection Example
6.4 Connection example Connection example Figure 6-3 Connection example, Single Motor Modules Booksize Compact 3 A to 18 A and Double Motor Modules Booksize Compact 2 x 1.7 A to 2 x 5 A SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 140: Meaning Of The Leds On The Motor Module Booksize Compact
Irrespective of the state of the LED "DC LINK", hazardous DC-link voltages can always be present. Contact with live parts can result in death or serious injury. • Observe the warning information on the component. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 141: Dimension Drawings
Table 6- 6 Motor Modules Booksize Compact 3 A, 5 A, and 9 A Motor Module Article No. Single Motor Module 3 A 6SL3420-1TE13-0AA. Single Motor Module 5 A 6SL3420-1TE15-0AA. Single Motor Module 9 A 6SL3420-1TE21-0AA. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 142 Dimension drawing of 18 A Motor Module Booksize Compact, all dimensions in mm and (inches) Table 6- 7 Motor Module Booksize Compact 18 A Motor Module Article No. Single Motor Module 18 A 6SL3420-1TE21-8AA. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 143 2 x 1.7 A, 2 x 3 A, and 2 x 5 A Double Motor Modules Booksize Compact Double Motor Module Article No. 2 x 1.7 A Double Motor Module 6SL3420-2TE11-7AA. 2 x 3 A Double Motor Module 6SL3420-2TE13-0AA. 2 x 5 A Double Motor Module 6SL3420-2TE15-0AA. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 144: Installation
Figure 6-7 Installing a Motor Module Booksize Compact with internal air cooling Tightening torques: ● Initially, tighten by hand (0.5 Nm) ● Then tighten with 6 Nm (in the specific sequence 1 to 4) SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 145: Technical Data
Default setting for 400 V line supplies, undervoltage trip threshold can be reduced by up to 80 V and is adjusted to the parameterized line voltage Rated power of a typical standard induction motor at 400 V 3 AC. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 146 Default setting for 400 V line supplies, undervoltage trip threshold can be reduced by up to 80 V and is adjusted to the parameterized line voltage Rated power of a typical standard induction motor at 400 V 3 AC. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 147: Characteristics
Duty cycle without initial load Figure 6-10 S6 duty cycle with initial load with a duty cycle duration of 600 s Figure 6-11 S6 duty cycle with initial load with a duty cycle duration of 60 s SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 148 Peak current duty cycle with initial load Figure 6-13 Duty cycle with 60 s overload with a duty cycle duration of 300 s Figure 6-14 Duty cycle with 30 s overload with a duty cycle duration of 300 s SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 149 Output current depending on the pulse frequency for the Motor Module ≤ 5 A Figure 6-16 Output current depending on the pulse frequency for the Motor Module ≥ 9 A Figure 6-17 Current derating depending on the output frequency SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 150 Information about derating the output current depending on the installation altitude and the temperature can be found in Sections "System data (Page 30)" and "Derating depending on the installation altitude and the ambient temperature (Page 32)": SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 151: Dc Link Components
DIP switch on the upper side of the module. Note Compatibility The new Control Supply Module 6SL3100-1DE22-0AA1 with extended functions described here replaces Control Supply Module 6SL3100-1DE22-0AA0. The modules are spare-part- compatible. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 152: Safety Instructions For Control Supply Modules
Missing warning labels in the national language Missing or illegible warning labels in the national language regarding the DC-link discharge time can result in death or serious injury. • Attach the component warning labels in the national language. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 153 Module Tighten the enclosed EJOT-PT screw K30 x 16 with the specified tightening torque (0.5 Nm). • Check the tightening torques of all power connections at regular intervals and tighten them when required. This applies in particular after transport. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 154: Interface Description
DC link components 7.1 Control Supply Module CSM 7.1.3 Interface description 7.1.3.1 Overview Figure 7-1 Interface overview, Control Supply Module SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 155: X1 Line Connection
X1 line connection Terminal Technical specifications Supply voltage: 3 x 380 - 480 VAC, 50/60 Hz Type: Screw terminal 4 (Page 288) PE connection Type: M5 screw at the housing Tightening torque: 3 Nm SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 156: X21 Signaling Contact
Technical specifications 24 V power supply Supply voltage 24 ... 28.8 V DC Ground Electronics ground Type: Screw terminal 5 (Page 288) The 24 V terminal adapter is included in the scope of supply. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 157: S1 Dip Switch
DIP switch on the upper side of the component When delivered, "single operation" is set. Both switches are set to the left. Note The DIP switch must be set to "single operation" when operating the Control Supply Module on the S120 Combi. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 158: Connection Example
The CSM must be connected to the S120 Combi Power Module and the expansion axes via the DC-link busbars as well as also via the 24 V busbars. The red 24 V connector from the accessories pack provided must be inserted under all circumstances. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 159 DC link components 7.1 Control Supply Module CSM Figure 7-3 Connection example of Control Supply Module CSM in single operation SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 160: Meaning Of The Leds On The Control Supply Module
< 820 V ± 3 % E DC Buffer operation possible DC input voltage outside the tolerance range: Adjust DC input voltage < 360 ... 380 V or V > 820 V ± 3 % E DC E DC SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 161: Dimension Drawing
DC link components 7.1 Control Supply Module CSM 7.1.6 Dimension drawing Figure 7-4 Dimension Control Supply Module, all dimensions in mm and (inches) SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 162: Installation
7.1 Control Supply Module CSM 7.1.7 Installation ① State when supplied with spacer ② Spacer removed - mounting depth for S120 Combi Figure 7-5 Methods of installing the Control Supply Module with and without spacer SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 163: Technical Data
DIVQ: Type designation: 3RV1021-1DA10 3RV2711-4AD.. 3RV2011-1DA.. 3RV2021-1DA.. Rated current: 2.2 … 3.2 (set value 3.2) Fuses (UL) Class RK1, J, CC, CF Rated current: Operating voltage: ≥ 480 Cooling method Internal air cooling SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 164: Characteristics
For ambient temperatures > 40 °C, a linear derating for the output current must be observed as of 26 output voltage. Figure 7-6 Current derating for ambient temperatures >40 °C as a function of the output voltage SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 165: Braking Module Booksize
After rapid discharge or if discharge is interrupted, a hazardous voltage can still remain. Contact with live parts can result in death or serious injury. • Check that it really is in a no-voltage condition, from phase conductor to phase conductor and phase conductor to protective conductor. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 166: Safety Instructions For Braking Modules Booksize
Missing warning labels in the national language Missing or illegible warning labels in the national language regarding the DC-link discharge time can result in death or serious injury. • Attach the component warning labels in the national language. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 167 • Check the tightening torques of all power connections at regular intervals and tighten them when required. This applies in particular after transport. Note If braking resistors other than those described in Section Braking resistors (Page 176) (6SN1113-1AA00-0DA0 and 6SL3100-01BE31-0AA) are used then these could be destroyed. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 168: Interface Description
DC link components 7.2 Braking Module Booksize 7.2.3 Interface description 7.2.3.1 Overview Figure 7-7 Interface overview, Braking Module Booksize SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 169: X1 Braking Resistor Connection
Braking resistors without a thermostatic switch for Braking Modules Braking resistor R in Ω in kW in kW 6SN1113-1AA00-0DA0 6SL3100-1BE31-0AA0 Note For detailed technical information on the braking resistors, see the section entitled Braking resistors (Page 176). SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 170: X21 Digital Inputs/Outputs
● 80% of the maximum switch-on duration of the braking resistor has been reached (I monitoring). ● 80% of the maximum braking energy of the braking resistor has been reached. ● An incorrect braking resistor is connected (only braking resistors approved by Siemens for this component are identified automatically). Terminal X21.4 - fault In the event of an overtemperature, the error cannot be acknowledged until after a cooling phase.
Page 171: Connection Example
DC link components 7.2 Braking Module Booksize 7.2.4 Connection example Figure 7-8 Connection example of a Braking Module Booksize Information on how to parameterize the digital inputs or digital outputs, see the SINAMICS S120/S150 List Manual. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 172: Meaning Of The Leds
Diagnose fault (via output Overtemperature terminals) and acknowledge Overcurrent trip it (via input terminal) t-monitoring activated Ground fault/short circuit Comment: In the event of overtemperature, the error cannot be acknowledged until after a cooling phase. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 173: Dimension Drawing
DC link components 7.2 Braking Module Booksize 7.2.6 Dimension drawing Figure 7-9 Dimension drawing of Braking Module, all dimensions in mm and (inches) SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 174: Installation
Spacer removed - mounting depth for S120 Combi Figure 7-10 Methods of installing Braking Modules with/without spacer elements 7.2.8 Technical data Table 7- 11 Technical data 6SL3100-1AE31-0AB. DC link voltage 510 … 720 DC link capacitance µF ON threshold SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 175: Characteristic Curves
Long duty cycle A [s] T [s] 11.5 The following applies when connecting Braking Modules in parallel: = 0.9 x total P of single devices N total = total P of single devices max total SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 176: Braking Resistors
) is supplied with braking resistor 6SN1113- 1AA00-0DA0. Other braking resistors are supplied without connecting cable. The maximum conductor cross-sections are listed in the technical data. The maximum cable length for all braking resistors is 10 m. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 177: Safety Instructions For Braking Resistors
• To prevent adjacent components from suffering damage due to these high temperatures, maintain a clearance of 100 mm on all sides of the braking resistor. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 178: Dimension Drawings
DC link components 7.3 Braking resistors 7.3.3 Dimension drawings Figure 7-12 Dimension drawing of braking resistor 0.3 kW/25 kW, all dimensions in mm and (inches) SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 179 DC link components 7.3 Braking resistors Figure 7-13 Dimension drawing of braking resistor 1.5 kW/100 kW, all dimensions in mm and (inches) SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 180: Technical Data
[W] peak braking power of the braking resistor Table 7- 14 Duty cycles for Braking Module Booksize 6SN1113–1AA00–0DA0 6SL3100–1BE31–0AA. Short duty cycle Long duty cycle Short duty cycle Long duty cycle A [s] T [s] 11.5 SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 181: Electrically Connecting Motor Modules And Dc Link Components
• Remove the front plate only after 5 minutes have passed. • Check that it really is in a no-voltage condition, from phase conductor to phase conductor and phase conductor to protective conductor. • Check that the DC link is in a no-voltage condition. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 182 If required, remove the drip protection grid. Remove the two Torx-slotted screws at the Release the front cover by slightly pressing front. upwards Remove the front plate. Remove the Torx-slotted screw of the DC- link cover. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 183: Connection Of Dc Link Busbars And 24 V Busbars
1. Use a suitable screwdriver or tool from the accessories pack to open the protective cover of the component which is to be connected. 2. Remove the DC-link side cover at the connection location. Figure 8-1 S120 Combi and Motor Module without DC-link covers SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 184 4. Install the 24 V connector (accessories pack of the component to be connected). Figure 8-2 S120 Combi and Motor Module with installed 24 V connector 5. Close the protective cover of the connected component. 6. Mount the front plate on the S120 Combi. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 185 When opening plug connections in operation, arcs can result in severe injury or death. • Only withdraw or insert the 24 V connectors in a no-voltage state. • It is only permissible to withdraw or insert the 24 V connectors a maximum of 5 times. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 186: Connecting An Additional Component
1. Use a suitable screwdriver or tool from the accessories pack to open the protective cover of the component which is to be connected. 2. Remove the DC-link side covers of both components at the connection location Figure 8-3 Prepared Motor Modules to connect the DC-link busbars SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 187 Tightening torque 1.8 Nm 4. Install the 24 V connector (accessories pack of the component to be connected). Figure 8-4 Motor Modules with 24 V connector installed 5. Close the protective covers of both components. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 188 When opening plug connections in operation, arcs can result in severe injury or death. • Only withdraw or insert the 24 V connectors in a no-voltage state. • It is only permissible to withdraw or insert the 24 V connectors a maximum of 5 times. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 189: Additional System Components
The TM54F has 10 fail-safe digital inputs and 4 fail-safe digital outputs. A fail-safe digital input comprises: ● 2 digital inputs A fail-safe digital output comprises: ● Output switching to 24 V ● Output switching to ground ● Digital input to check the switching state SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 190: Safety Instructions For Tm54F Terminal Modules
Damage through use of incorrect DRIVE-CLiQ cables Damage or malfunctions can occur on the devices or the system when incorrect or unreleased DRIVE-CLiQ cables are used. • Only use suitable DRIVE-CLiQ cables that have been released by Siemens for the respective application. Note Malfunctions due to soiled DRIVE-CLiQ interfaces Malfunctions can occur in the system through the use of soiled DRIVE-CLiQ interfaces.
Page 191: Interface Description
Additional system components 9.1 Terminal Module TM54F 9.1.3 Interface description 9.1.3.1 Overview Figure 9-1 TM54 interface overview SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 192: X500/X501 Drive-Cliq Interfaces
Including the current consumption for the digital outputs and to supply the sensor The maximum cable length that can be connected is 30 m. Note The two "+" and "M1" terminals are jumpered in the connector. This ensures that the supply voltage is looped through. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 193: X520 Sensor Power Supply
9.1 Terminal Module TM54F 9.1.3.4 X520 sensor power supply Table 9- 4 X520: Sensor power supply Terminal Designation Technical specifications Voltage: +24 VDC Maximum total load current: 500 mA Without forced dormant error detection SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 194: X521 Fail-Safe Digital Inputs And Dynamically Adjustable Power Supply
For the digital inputs DIx+ to function, the reference potential must be connected to input DIx- in each case. This is achieved by using one of the following measures: 1. Providing the ground reference of the digital inputs 2. A jumper between DIx- and terminal M1 SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 195: X522 Fail-Safe Digital Inputs
For the digital inputs DIx+ to function, the reference potential must be connected to input DIx- in each case. This is achieved by using one of the following measures: 1. Providing the ground reference of the digital inputs 2. A jumper between DIx- and terminal M1 SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 196: X523 Fail-Safe Digital Output
An F-DO comprises 2 digital outputs and 1 digital input for feedback signal F-DO 0 = terminals 1, 2, and 3 Type: Screw terminal 1 (Page 288) DI: digital input; DO: digital output F-DO: Fail-safe digital output Pure hardware delay SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 197: X524 Electronics Power Supply
The maximum cable length that can be connected is 30 m. Note The two "+" and "M" terminals are jumpered in the connector. This ensures that the supply voltage is looped through. The current consumption increases by the value for the DRIVE-CLiQ node. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 198: X525 Fail-Safe Digital Output
An F-DO comprises 2 digital outputs and 1 digital input for feedback signal F-DO 1 = terminals 1, 2, and 3 Type: Screw terminal 1 (Page 288) DI: digital input; DO: digital output F-DO: Fail-safe digital output Pure hardware delay SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 199: X531 Fail-Safe Digital Inputs + Power Supply With Forced Dormant Error Detection
For the digital inputs DIx+ to function, the reference potential must be connected to input DIx- in each case. This is achieved by using one of the following measures: 1. Providing the ground reference of the digital inputs 2. A jumper between DIx- and terminal M1 SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 200: X532 Fail-Safe Digital Inputs
For the digital inputs DIx+ to function, the reference potential must be connected to input DIx- in each case. This is achieved by using one of the following measures: 1. Providing the ground reference of the digital inputs 2. A jumper between DIx- and terminal M1 SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 201: X533 Fail-Safe Digital Output
An F-DO comprises two digital outputs and one digital input for feedback F-DO 2 = terminals 1, 2, and 3 Type: Screw terminal 1 (Page 288) DI: digital input; DO: digital output F-DO: Fail-safe digital output Pure hardware delay SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 202: X535 Fail-Safe Digital Output
An F-DO comprises 2 digital outputs and 1 digital input for feedback signal F-DO 3 = terminals 1, 2, and 3 Type: Screw terminal 1 (Page 288) DI: digital input; DO: digital output F-DO: Fail-safe digital output Pure hardware delay SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 203: Connection Example
Additional system components 9.1 Terminal Module TM54F 9.1.4 Connection example Figure 9-2 Connection example off TM54F SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 204: Meaning Of Leds
– fault-free. Continuous There is a fault in the controllable sensor power supply. – light – The sensor power supply is operating fault-free. – Continuous The sensor power supply has a fault. – light SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 205 Additional information can be taken from the following reference: Reference: SINAMICS S120/S150 List Manual The following reference contains information about the cause of faults and how they can be resolved: SINAMICS S120 Commissioning Manual with STARTER SINAMICS S120/S150, List Manual SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 206: Dimension Drawing
Additional system components 9.1 Terminal Module TM54F 9.1.6 Dimension drawing Figure 9-3 Dimension drawing of Terminal Module TM54F, all data in mm and (inches) SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 207: Installation
1. First shift the mounting slide downwards at the lug to release the interlocking with the mounting rail. 2. Swivel the component to the front and withdraw it upwards from the DIN rail. ① Mounting slide ② Mounting rail Figure 9-4 Removing from a DIN mounting rail SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 208: Protective Conductor Connection And Shield Support
If the correct shielding procedures or the permissible cable lengths are not observed, it can cause damage or the machine may malfunction. • Only use shielded cables. • Do not exceed the cable lengths stated in the technical data. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 209: Technical Data
The DMC20 should also be used if only one feed axis is coupled with a direct measuring system. A fixed topology applies when assigning the particular feed axis to a DRIVE-CLiQ interface (see Section Topology rules for DRIVE-CLiQ (Page 121)) and this must be observed. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 210: Safety Instructions For Dmc20 Drive-Cliq Hub Modules
Damage through use of incorrect DRIVE-CLiQ cables Damage or malfunctions can occur on the devices or the system when incorrect or unreleased DRIVE-CLiQ cables are used. • Only use suitable DRIVE-CLiQ cables that have been approved by Siemens for the particular application. Note Malfunctions due to soiled DRIVE-CLiQ interfaces Malfunctions can occur in the system through the use of soiled DRIVE-CLiQ interfaces.
Page 211: Interface Description
Additional system components 9.2 DRIVE-CLiQ Hub Module DMC20 9.2.3 Interface description 9.2.3.1 Overview Figure 9-6 Interface overview of the DMC20 SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 212: X500-X505 Drive-Cliq Interfaces
The maximum cable length that can be connected is 30 m. Note The two "+" and "M" terminals are jumpered in the connector. This ensures that the supply voltage is looped through. The current consumption increases by the value for the DRIVE-CLiQ participants. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 213: Meaning Of The Led
Both options depend on the LED status when component recognition is activated. The following reference contains information about the cause of faults and how they can be resolved: SINAMICS S120 Commissioning Manual with STARTER SINAMICS S120/S150, List Manual SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 214: Dimension Drawing
Additional system components 9.2 DRIVE-CLiQ Hub Module DMC20 9.2.5 Dimension drawing Figure 9-7 Dimension drawing of the DRIVE-CLiQ Hub Module DMC20, all data in mm and (inches) SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 215: Installation
1. First shift the mounting slide downwards at the lug to release the interlocking with the mounting rail. 2. Swivel the component to the front and withdraw it upwards from the DIN rail. ① Mounting slide ② Mounting rail Figure 9-8 Removing from a DIN mounting rail SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 216: Technical Data
6SL3055-0AA00-6AA1 Unit Value Electronics power supply Voltage 24 V DC (20.4 ... 28.8) Current (without DRIVE-CLiQ node) 0.15 Maximum cable length PE/ground connection At the housing with M4 screw Ventilation clearances, above/below Weight 0.36 SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 217: Drive-Cliq Hub Module External Dme20
Alternatively, equipotential bonding can be achieved by means of a conductor (at least 6 mm²), which should be routed parallel to the DRIVE-CLiQ where possible. This applies to all distributed DRIVE-CLiQ participants. For the DME20 this also applies to the 24 V power supply. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 218: Interface Description
Additional system components 9.3 DRIVE-CLiQ Hub Module External DME20 9.3.3 Interface description 9.3.3.1 Overview Figure 9-9 Interface overview of the DME20 SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 219: X500-X505 Drive-Cliq Interfaces
Blanking covers (6 units), article number: 6SL3066-4CA01-0AA0 Note Only MOTION-CONNECT DRIVE-CLiQ cables may be used to establish connections. The maximum length of MOTION-CONNECT 500 is 100 m and for MOTION-CONNECT 800PLUS cables, 75 m. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 220: X524 Electronics Power Supply
The maximum cable length for the 24 V supply of the DME20 is 100 m. In case no UL-compliant design is required, is the use of the following cables and connectors from Siemens is recommended: Pre-assembled cables Connecting cable for power supply with M12 plug and M12 socket, A-coded, 4-pin, Article number: 6XV1801-5D..
Page 221: Dimension Drawing
Additional system components 9.3 DRIVE-CLiQ Hub Module External DME20 9.3.4 Dimension drawing Figure 9-10 Dimension drawing of the DRIVE-CLiQ Hub Module External DME20, all data in mm and (inches) SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 222: Installation
Technical data Table 9- 23 Technical data of the DME20 6SL3055-0AA00-6AB. Unit Value Electronics power supply Voltage 24 (20.4 … 28.8) Current (without DRIVE-CLiQ node) 0.15 PE/ground connection Screwed to the housing M5 Weight SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 223: Specifications For Use With Ul Approval
Electronics ground and supply cable lengths. 4 (blue) Electronics ground Pins 1 and 2: jumpered internally Pins 3 and 4: jumpered internally 5 (gray) Not connected internally The colors refer to the cable specified above SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 224 Additional system components 9.3 DRIVE-CLiQ Hub Module External DME20 SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 225: Encoder System Connection
If this is not carefully observed, under certain circumstances the system will not be able to reach the required interference immunity level (there is then a danger of equalization currents flowing through the electronics ground). SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 226: Interface Description
Encoder system connection 10.1 Sensor Module Cabinet-Mounted SMC20 10.1.3 Interface description 10.1.3.1 Overview Figure 10-1 Interface description of the SMC20 SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 227: X500 Drive-Cliq Interface
Reserved, do not use M (0 V) Electronics ground Connector DRIVE-CLiQ socket type The blanking cover for the DRIVE-CLiQ port is included in the scope of delivery. Blanking covers (50 x) Article No:: 6SL3066-4CA00-0AA0 SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 228: X520 Encoder System Interface
Measuring current via temperature sensor connection: 2 mA Accuracy of the temperature measurement: - KTY: ±7 °C (including evaluation) - PT1000: ±5 °C (PT1000 tolerance class B according to DIN EN 60751 including evaluation) - PTC: ±5 °C (including evaluation) SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 229: X524 Electronics Power Supply
Type: Screw terminal 3 (Page 288) The maximum cable length that can be connected is 30 m. Note The two "+" and "M" terminals are jumpered in the connector. This ensures that the supply voltage is looped through. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 230: Meaning Of Leds
The parameters for activating component recognition using LEDs can be taken from the following reference: Reference: SINAMICS S120/S150 List Manual The following reference contains information about the cause of faults and how they can be resolved: SINAMICS S120 Commissioning Manual with STARTER SINAMICS S120/S150, List Manual SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 231: Dimension Drawing
Encoder system connection 10.1 Sensor Module Cabinet-Mounted SMC20 10.1.5 Dimension drawing Figure 10-2 Dimension drawing of the Sensor Module Cabinet SMC20, all data in mm and (inches) SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 232: Mounting
1. First shift the mounting slide downwards at the lug to release the interlocking with the mounting rail. 2. Swivel the component to the front and withdraw it upwards from the DIN rail. ① Mounting slide ② Mounting rail Figure 10-3 Removing from a DIN mounting rail SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 233: Technical Data
Only possible for SSI encoders with 5 V supply. See the diagram "Maximum cable length depending on the SSI baud rate for SSI encoders" Figure 10-4 Maximum cable length depending on the SSI baud rate for SSI encoders SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 234: Sensor Module Cabinet-Mounted Smc30
The SMC30 is used to evaluate encoder signals from encoders with TTL, HTL, or SSI interfaces. A combination of TTL/HTL signal and SSI absolute signal is possible at terminals X521/X531, if both signals are derived from the same measured variable. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 235: Interface Description
Encoder system connection 10.2 Sensor Module Cabinet-Mounted SMC30 10.2.2 Interface description 10.2.2.1 Overview Figure 10-5 Interface description of the SMC30 SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 236: X500 Drive-Cliq Interface
Measuring current via temperature sensor connection: 2 mA Accuracy of the temperature measurement: - KTY: ±7 °C (including evaluation) - PT1000: ±5 °C (PT1000 tolerance class B according to DIN EN 60751 including evaluation) - PTC: ±5 °C (including evaluation) SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 237 • Use temperature sensors that comply with the specifications relating to protective separation. • If safe electrical separation cannot be guaranteed (for linear motors or third-party motors, for example), use a Sensor Module External (SME120 or SME125) or Terminal Module TM120. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 238: X521 / X531 Alternative Encoder System Interface
Electric shock due to unconnected cable shields Hazardous touch voltages can occur through capacitive cross-coupling due to unconnected cable shields. • Attach the cable shield to the component for the encoder system connection at the terminals. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 239: X524 Electronics Power Supply
Type: Screw terminal 2 (Page 288) The maximum cable length that can be connected is 30 m. Note The two "+" and "M" terminals are jumpered in the connector. This ensures that the supply voltage is looped through. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 240: Meaning Of The Leds
5 V supply is operated with a 24 V supply, this can destroy the encoder electronics. The following reference contains information about the cause of faults and how they can be resolved: SINAMICS S120 Commissioning Manual with STARTER SINAMICS S120/S150, List Manual SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 241: Dimension Drawing
Encoder system connection 10.2 Sensor Module Cabinet-Mounted SMC30 10.2.4 Dimension drawing Figure 10-6 Dimension drawing of the Sensor Module Cabinet SMC30, all data in mm and (inches) SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 242: Mounting
1. First shift the mounting slide downwards at the lug to release the interlocking with the mounting rail. 2. Swivel the component to the front and withdraw it upwards from the DIN rail. ① Mounting slide ② Mounting rail Figure 10-7 Removing from a DIN mounting rail SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 243: Protective Conductor Connection And Shield Support
If the correct shielding procedures or the permissible cable lengths are not observed, it can cause damage or the machine may malfunction. • Only use shielded cables. • Do not exceed the cable lengths stated in the technical data. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 244: Technical Data
High signal level Hdiff (HTL bipolar) Low signal level Ldiff (HTL bipolar) High signal level Hdiff (SSI bipolar at X520 or X521/X531) Low signal level Ldiff (SSI bipolar at X520 or X521/X531) Signal frequency Edge clearance SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 245 (only for 5 V encoder system power supply). SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 246 The unipolar connection should only be used if the encoder type does not output push-pull signals. See the diagram "Maximum cable length depending on the SSI baud rate for SSI encoders" SSI encoder Figure 10-9 Maximum cable length depending on the SSI baud rate for SSI encoders SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 247 Figure 10-10 Max. cable length depending on the encoder current drawn When encoders without Remote Sense are used, the permissible cable length is limited to 100 m because the voltage drop depends on the cable length and the encoder current. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 248 10.2 Sensor Module Cabinet-Mounted SMC30 Figure 10-11 Signal characteristic of track A and track B between two edges: Time between two edges with pulse encoders Figure 10-12 Position of the zero pulse to the track signals SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 249: Sensor Module External Sme20
• Only use temperature sensors that fully comply with the specifications for protective separation. • If safe electrical separation cannot be guaranteed (e.g. for linear motors or third-party motors), use a Sensor Module External (SME120 or SME125) or the TM120 Terminal Module. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 250: Interface Description
Current consumption, maximum 0.25 A The blanking cover for the DRIVE-CLiQ port to secure the degree of protection IP 67 is not included in the scope of delivery. Blanking covers (6 units), article number: 6SL3066-4CA01-0AA0 SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 251: Encoder System Interface
Accuracy of the temperature measurement: - KTY: ±7 °C (including evaluation) - PT1000: ±5 °C (PT1000 tolerance class B according to DIN EN 60751 including evaluation) - PTC: ±5 °C (including evaluation) Connecting cable: Article number 6FX8002-2CA88-..SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 252: Connection Example
• If safe electrical separation cannot be guaranteed (for linear motors or third-party motors, for example), use a Sensor Module External (SME120 or SME125) or Terminal Module TM120. 10.3.4 Connection example Figure 10-14 Connection of a direct encoder system via a Sensor Module External (SME) SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 253: Dimension Drawing
Dimension drawing Figure 10-15 Dimension drawing of the Sensor Module External SME20, all data in mm and (inches) Article number 6SL3055-0AA00-5EA3 10.3.6 Installation ① Contact surface Figure 10-16 Drilling pattern for installing the SME20/SME25 SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 254: Technical Data
≤ 4 Encoder system power supply Voltage Current 0.35 Encoder frequency that can be evaluated ≤ 500 encoder PE/ground connection At the housing with M4 / 1.8 Nm screw Weight 0.31 Degree of protection IP67 SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 255 3.6 V. These can be generally operated using encoder system cables up to 30 m long provided that the total cross-section of the supply core plus Remote Sense cores does not fall below 0.14 mm². SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 256: Sensor Module External Sme25
Direct encoder systems with EnDat 2.1, EnDat 2.2 article designation 02 or SSI with SIN/COS (1 Vpp) incremental signals can be connected, however without reference signal. Neither motor nor encoder data are saved in the SME25. 10.4.2 Interface description 10.4.2.1 Overview Figure 10-18 Interface description SME25 SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 257: Drive-Cliq Interface
Blanking covers (6 units), article number: 6SL3066-4CA01-0AA0 Note Only MOTION-CONNECT DRIVE-CLiQ cables may be used for connections. The maximum cable length is 100 m for MOTION-CONNECT 500, and 75 m for MOTION-CONNECT 800PLUS cables. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 258: Encoder System Interface
• Use temperature sensors that comply with the specifications relating to protective separation. • If safe electrical separation cannot be guaranteed (for linear motors or third-party motors, for example), use a Sensor Module External (SME120 or SME125) or Terminal Module TM120. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 259: Connection Example
Connection example Figure 10-19 Connection of a direct encoder system via a Sensor Module External (SME) 10.4.4 Dimension drawing Figure 10-20 Dimension drawing of the SME25 Sensor Module External, all data in mm and (inches) SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 260: Installation
Voltage Current 0.35 Encoder frequency that can be evaluated (f ≤ 500 encoder SSI/EnDat 2.1 baud rate PE/ground connection At the housing with M4 / 1.8 Nm screw Weight 0.31 Degree of protection IP67 SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 261 3.6 V. These can be generally operated using encoder system cables up to 30 m long provided that the total cross-section of the supply core plus Remote Sense cores does not fall below 0.14 mm². SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 262 Encoder system connection 10.4 Sensor Module External SME25 SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 263: Accessories
The cabinet bushing has degree of protection IP67 according to IEC 60529 from the outside towards the inside. Inside the cabinet a connection according to degree of protection IP67 in compliance with IEC 60529 is realized. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 264: Interface Description
DRIVE-CLiQ interface with M12 socket (8-pin) ② Flange, SW18 ③ Seal ④ DRIVE-CLiQ interface with M12 plug (8-pin) ⑤ O ring, SW20, tightening torque: 3-4 Nm Figure 11-2 Interface overview, DRIVE-CLiQ cabinet bushing M12 SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 265: Dimension Drawings
Dimension drawing of the DRIVE-CLiQ cabinet gland, all dimensions in mm and (inches) ① Cabinet panel ② Flange, SW18 Figure 11-4 Dimension drawing of the DRIVE-CLiQ cabinet bushing M12, all dimensions in mm and (inches) SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 266: Installation
In order to install the DRIVE-CLiQ cabinet gland, you must make a cutout in the control cabinet panel as shown in the diagram below. Figure 11-5 Cutout in the control cabinet, all dimensions in mm and (inches) SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 267 ① Control cabinet panel ② M3 screw, tightening torque 0.8 Nm ③ DRIVE-CLiQ cabinet bushing Figure 11-6 Installing the DRIVE-CLiQ cabinet bushing for cables with DRIVE-CLiQ connectors SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 268: Drive-Cliq Cabinet Bushing For Cables With M12 Plug/Socket
Mounting from the outside using an O ring that can be screwed ① Threaded hole with chamfer Figure 11-8 Threaded hole for mounting the DRIVE-CLiQ cabinet bushing M12 with an O-ring that can be screwed from the outside SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 269: Technical Data
Table 11- 1 Technical data of DRIVE-CLiQ cabinet bushings Unit 6SL3066-2DA00-0AA0 6FX2003-0DT67 DRIVE-CLiQ Weight 0.165 0.035 Degree of protection IP54 outside the control cabinet IP67 to IEC 60529 IP20 or IPXXB inside the con- trol cabinet SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 270: Drive-Cliq Coupling
Damage through use of incorrect DRIVE-CLiQ cables Damage or malfunctions can occur on the devices or system when incorrect or unreleased DRIVE-CLiQ cables are used. • Only use suitable DRIVE-CLiQ cables that have been released by Siemens for the respective application. SINAMICS S120 Combi...
Page 271: Interface Description
Overview ① Rating plate ② Protective cap, Yamaichi, Article No.: Y-ConAS-24-S Figure 11-10 Interface overview, DRIVE-CLiQ coupling 11.2.4 Dimension drawing Figure 11-11 Dimension drawing of the DRIVE-CLiQ coupling, all dimensions in mm and (inches) SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 272: Mounting
3. Latch the DRIVE-CLiQ connectors at both sides of the DRIVE-CLiQ coupling. 11.2.6 Technical data Table 11- 2 Technical data DRIVE-CLiQ coupling 6SL3066- Unit 2DA00-0AB0 Weight 0.272 Degree of protection IP67 according to IEC 60529 SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 273: Cabinet Design And Emc
All information for device selection in this section applies to ● Operation on TN and TT line supply systems with grounded neutral point and grounded phase conductor ● Operation on IT line supply systems SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 274: Safety Instructions With Respect To Control Cabinet Design
● Operation on TN and TT line supply systems with grounded neutral point ● Observance of information about cable shielding and equipotential bonding ● Use of the recommended power and signal cables from Siemens ● Only cables from Siemens may be used for DRIVE-CLiQ connections...
Page 275 Damage or malfunctions can occur on the devices or system when incorrect or unreleased DRIVE-CLiQ couplings or cabinet glands are used. • Only use suitable DRIVE-CLiQ couplings and cabinet glands that have been released by Siemens for the respective application. WARNING Electric shock due to faulty shielding Contact with live parts can result in death or serious injury.
Page 276: Dc Supply
• Only connect protective extra-low voltages to all connections and terminals between 0 and 48 VDC. NOTICE Damage to other loads as a result of overvoltage Overvoltages of switched inductances (contactors, relays) can damage connected loads. • Install suitable overvoltage protection circuits and devices. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 277 Set the DC power supply to 26 V. This ensures that the power supply for the brake remains within the permissible range when the following conditions are met: • Use of Siemens three-phase motors • Use of Siemens MOTION-CONNECT power cables • Motor cable lengths, max. 50 m 70 m for an 18 A supplementary axis...
Page 278: Power Supply And Connection Of Components
The electronic current limiting function integrated in the Control Supply Module protects the busbar system when a fault occurs. Additional loads can be connected via the 24 V connector. Figure 12-2 Example of a 24 V supply with Control Supply Module SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 279: Overcurrent Protection In The 24 V Solid-State Circuit
● Cable routing type Overcurrent protective devices can be used in compliance with local installation regulations. Circuit breakers as listed in the Siemens "NSK" catalog are recommended as overcurrent protection devices on the primary side. Miniature circuit breakers or SITOP select (Article number 6EP1961-2BA00) are recommended as overcurrent protection devices on the secondary side.
Page 280: Typical 24 V Current Consumption Of The Components
0.15 / 0.25 SME25 without/with encoder system 0.15 / 0.25 Terminal Modules TM54F (without digital outputs, without DRIVE-CLiQ) Per digital output/DRIVE-CLiQ Additional system components DMC20 (without DRIVE-CLiQ) 0.15 per DRIVE-CLiQ DME20 (without DRIVE-CLiQ) 0.15 per DRIVE-CLiQ SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 281 Current consumption Total current consumption SINUMERIK 828D S120 Combi 4 axes Power Module with external fan unit Motor Module 9 A 0.75 0.75 Motor Module 18 A 0.75 0.75 Motor encoder 0.25 1.50 Brake Total: SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 282: Selecting Power Supply Units
Input voltage range [V] Short-circuit current [A] Article number rent [A] AC 380 - 10 % (- 15 % < 1 min) < 24 6SL3100-1DE22-0AA. … AC 480 + 10 % DC 300 … 800 SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 283: Connection System
75 mm Torsional stress 30°/m absolute 30°/m absolute Bending operations 100000 10 million Max. traversing speed 30 m/min 300 m/min Max. acceleration 2 m/s Up to 50 m/s (3 m) insulation material CFC/silicone-free CFC/halogen-free/silicon-free SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 284: Power Cables For Motors
1PH8 with connector with fast release 5CF12 Power cable 4 x 4 GR.1.5 SC 11.4 13.2 1PH8 with connector 5CF13 Power cable 4 x 10 GR.3 19.4 without fast release x: 5 = MC500, 8 = MC800 SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 285 MC500 and MC800 power cables must be used. The permissible cable length is 25 m for rated output currents I from 5 A to 30 A. The total cable length for the complete drive line-up is 175 m. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 286 PUR, HD22.10 S2 (VDE 0282, Part 10) Flame retardant EN 60332-1-1 to 1-3 EN 60332-1-1 to 1-3 The registration number is printed on the cable jacket. The file number is printed on the cable jacket. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 287: Current-Carrying Capacity And Derating Factors For Power Cables And Signal Cables
C cables along walls/panels without conduits and installation ducts Table 12- 10 Derating factors for deviating conditions Ambient temperature [° C] Derating factor according to EN 60204-1 Table D1 1.15 1.08 1.00 0.91 0.82 0.71 0.58 SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 288: Connectable Cable Cross-Sections For Spring-Loaded Terminals
With end sleeve, without plastic sleeve 0.25 … 1.5 mm With end sleeve, with plastic sleeve 0.25 … 0.5 mm Stripped length 7 mm Tool Screwdriver 0.4 x 2.5 mm Tightening torque 0.22 … 0.25 Nm SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 289 With end sleeve, without plastic sleeve 1.5 … 16 mm With end sleeve, with plastic sleeve 1.5 … 16 mm Stripped length 11 mm Tool Screwdriver 1.0 x 4.0 mm Tightening torque 1.5 … 1.8 Nm SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 290: Cable Lugs
Cabinet design and EMC 12.5 Connection system 12.5.6 Cable lugs Figure 12-3 Dimension drawing of cable lugs Table 12- 13 Dimensions of cable lugs Screw/bolt Cable cross-section [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 291: Cable Shielding And Routing
(e.g. transformers, line reactors). In both cases, a distance of ≥ 300 mm is usually sufficient. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 292 The cable shields must be connected as close to the conductor terminal connections as possible to ensure a low-impedance connection with cabinet ground. For power cables from Siemens in which the shield is connected to the connector shell (see relevant catalog), this is a sufficiently good shield support.
Page 293: Protective Connection And Equipotential Bonding
If a common metallic bright mounting plate is not available, equally good equipotential bonding must be ensured using the cable cross-sections listed in the table above or with at least the same conductivity. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 294: Note On Control Cabinet Cooling
• Always comply with the installation guidelines for SINAMICS devices. You must take into account the following specifications when installing a SINAMICS drive line-up: ● Ventilation clearance ● Wiring and cabling ● Air guidance, air-conditioner SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 295 6SL3000-0BE21-6DA1 Line reactors 6SL3100-0EE2.-.AA0 Braking Module 6SL3100-1AE31-0AA. Control Supply Module 6SL3100-1DE22-0AA. SMC20 6SL3055-0AA00-5EA. SMC30 6SL3055-0AA00-5CA. DMC20 6SL3055-0AA00-6AA. Terminal Module TM54F 6SL3055-0AA00-3BA. Figure 12-4 Cooling clearances for an S120 Combi Power Module with expansion axis SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 296 Cabinet design and EMC 12.8 Note on control cabinet cooling Figure 12-5 Cooling clearances for Motor Modules Booksize Compact SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 297: Ventilation
• Select the air guidance and arrangement of the cooling equipment in such a way that cold air does not blow directly onto electronic equipment and as such no condensation can form on the components. If necessary, cabinet enclosure heating may have to be installed. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 298 SINAMICS components. Using air guidance baffles, ensure that the air is adequately mixed with the air inside the cabinet. This reduces the relative air humidity to uncritical values. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 299: Dimensioning Climate Control Equipment
∆T = 10 K q = 1146.8 W - 5.5 W / (m K) * 5 m * 10 K = 871.8 W SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 300: Power Loss Of Components In Rated Operation
Table 12- 17 Overview of power losses at rated operation for SINUMERIK control systems, DC link components and supplementary system components Unit Power loss SINUMERIK 828D SINUMERIK NCU 710.3 PN SMC20/30 < 10 SME20/25 < 4 TM54F Braking Module Control Supply Module Line DC link SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 301: Power Losses For S120 Combi Power Modules
Table 12- 19 Overview of power loss during rated operation for line filters and line reactors Unit Power loss Line filter 10 kW 16 kW 20 kW Line reactors 10 kW 16 kW 20 kW SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 302: Electronics Losses Of Power Units
P1: Infeed power [kW] (LINE X1) I1: Spindle current [A] (SPINDLE X2) I2: Current of the 1st feed axis (servo X3) I3: Current of the 2nd feed axis (servo X4) I4: Current of the 3rd feed axis (servo X5) SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 303 D1: Coefficient to calculate the power loss P1: Infeed power [kW] Table 12- 23 Overview of the coefficients to calculate the power loss P in the partial-load range Line reactor 6SL3100-0EE21-6AA0 (10 kW) 6SL3100-0EE21-6AA0 (16 kW) 6SL3100-0EE22-0AA0 (20 kW) SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 304 Cabinet design and EMC 12.8 Note on control cabinet cooling SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 305: Service And Maintenance
2 terminals (4-pole) for X21/X22 5 shield terminals for motor cables Shield terminal for EP signal cables Spare parts list, additional components You will find spare parts for all the other components and modules on the Internet (https://support.industry.siemens.com/cs/ww/en/sc/2112) SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 306: Replacing The Fan
When required, the internal S120 Combi fan can be replaced. It can be ordered as a spare part (Article number: 6SL3161-0JP00-0AA0). Removing the internal fan 1. Remove the S120 Combi front plate (see Section "Electrical connection of Motor Modules and DC-link components (Page 181)") SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 307 13.2 Replacing the fan 2. Remove the Torx-slotted screw from the 3. Remove the fan cover. fan cover. 4. Withdraw the connector. To do so, gently press the interlock and con- nector together. ① Opened fan compartment SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 308 3. Connect the fan connection, until this audibly clicks into place. 4. Close the fan cover. 5. Attach the fan cover using the Torx-slotted screw. 6. Mount the front cover and attach this using the Torx-slotted screws from the front. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 309: Replacing The Fan On The Motor Modules Booksize Compact
Size 75 mm • Remove the Motor Module from the drive line-up. • Remove the fan cover at the lower side of the Motor Module by releasing the snap hooks. • Carefully withdraw the fan. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 310 • Check the air flow direction before installing the fan (the arrow on the fan must point towards the cooling ribs). • Insert the connector until it latches into place. • Install the fan. Notice: Do not crush the connection cables. • Attach the fan cover. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 311: Cleaning The S120 Combi Heat Sink
To clean the heat sink, the air baffle plate at the rear of the S120 Combi must be removed as follows: Release the fixing screws through the holes in the reinforcement plates. Screws: Slotted or cross slot M4 x 10, DIN EN ISO 7046-1/2 SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 312 Remove the air baffle plate in the direction of the arrow. The heat sink can now be cleaned. After cleaning the heat sink, the air baffle plate is reinstalled in reverse sequence. Tightening torque for the screws: 1.8 Nm. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 313: Forming The Dc Link Capacitors
Year of manufacture Character Month of manufacture 2009 1 … 9 January ... September 2010 October 2011 November 2012 December 2013 2014 2015 2016 2017 2018 The serial number is found on the rating plate. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 314 A suitable tool (e.g. screwdriver or supplied release tool) must be used for this purpose. • Only operate the S120 Combi with the DC-link protective cover closed. • Do not continue to operate damaged components. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 315: Recycling And Disposal
The products described in this Equipment Manual are extensively recyclable on account of the low-toxic composition of the materials used. To recycle and dispose of your old device in an environmentally friendly way, please contact a company that disposes of electronic waste. SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 316 Service and maintenance 13.5 Recycling and disposal SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 317: Appendix
Berufsgenossenschaftliches Institut für BG Institute for Occupational Safety and Health Arbeitssicherheit BICO Binector Connector Technology Binector connector technology Basic Line Module Basic Line Module Binector Output Binector output Basic Operator Panel Basic operator panel Capacitance Capacitance SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 318 DRIVE-CLiQ Hub Module External Double Motor Module Double Motor Module Digital Output Digital output Drive Object Drive object Decentralized Peripherals Distributed I/O DPRAM Dual Ported Random Access Memory Dual-Port Random Access Memory DRIVE-CLiQ DRIVE-CLiQ SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 319 Fail-safe digital output FEPROM Flash-EPROM Non-volatile write and read memory Function Generator Function generator Fault current Fiber-Optic Cable Fiber-optic cable Funktionsplan Function diagram FPGA Field Programmable Gate Array Field Programmable Gate Array Firmware Firmware SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 320 Internet Protocol Internet Protocol Interpolator Interpolator Isolé Terre Non-grounded three-phase line supply Internal Voltage Protection Internal voltage protection Jogging Jogging Kreuzweiser Datenvergleich Data cross-check Know-how protection Know-how protection Kinetische Pufferung Kinetic buffering Proportional gain SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 321 Standardization association in USA (United States of America) Nullmarke Zero mark Normally Open (contact) NO contact Netzstromrichter Line-side converter Network Time Protocol Standard for synchronization of the time of day NVRAM Non-Volatile Random Access Memory Non-volatile read/write memory SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 322 Serial data bus Power Supply Power supply Power Stack Adapter Power Stack Adapter PT1000 Temperature sensor Positive Temperature Coefficient Positive temperature coefficient Point To Point Point-to-point Pulse Width Modulation Pulse width modulation Prozessdaten Process data SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 323 Standard Drive Control Standard Drive Control Safe Direction Safe motion direction Sicherer Software-Endschalter Safe software limit switch SESM Separately-excited synchronous motor Separately excited synchronous motor Sicher reduzierte Geschwindigkeit Safely limited speed Sicherheitsgerichteter Ausgang Safety-related output SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 324 Safe stop Safety Integrated Safety Integrated Safety Info Channel Safety Info Channel Safety Integrity Level Safety Integrity Level SITOP Siemens power supply system Safely-Limited Acceleration Safety limited acceleration Smart Line Module Smart Line Module Safely-Limited Position Safely Limited Position Safely-Limited Speed...
Page 325 Voltage Sensing Module Voltage Sensing Module Wiedereinschaltautomatik Automatic restart Werkzeugmaschine Machine tool Extensible Markup Language Extensible markup language (standard language for Web publishing and document management) Zwischenkreis DC link Zero Mark Zero mark Zustandswort Status word SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 326: Documentation Overview
Appendix A.2 Documentation overview Documentation overview SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 327: Index
Braking Module Booksize, 172 Control Supply Module, 160 Installation DRIVE-CLiQ Hub Module DMC20, 213 Braking Module Booksize, 174 Motor Module Booksize Compact, 140 DRIVE-CLiQ cabinet bushing, 267 S120 Combi Power Module, 85 DRIVE-CLiQ coupling, 272 SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 328 Line supply types, 30 Specification of encoder systems and encoders Line supply voltage, 30 Sensor Module Cabinet SMC30, 80, 244 Storage, 30 MOTION-CONNECT cables DRIVE-CLiQ signal cables, 283 Technical data Power cables, 284 Braking Module Booksize, 174 SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...
Page 329 Sensor Module Cabinet SMC20, 233 Sensor Module Cabinet SMC30, 244 Sensor Module External SME20, 254 Sensor Module External SME25, 260 Single Motor Modules Booksize Compact, 145 Terminal Module TM54F, 209 Terminal Module TM54F, 189 Transport, 30 SINAMICS S120 Combi Manual, 11/2017, 6SL3097-4AV00-0BP7...

Siemens SINAMICS S120 Combi Manual

1 Fundamental Safety Instructions

2 System Overview

3 Line-Side Power Components

4 S120 Combi Power Modules

5 Topology Rules for DRIVE-Cliq

6 Motor Modules Booksize Compact as Expansion Axes

600 DC Link Components

8 Electrically Connecting Motor Modules and DC Link Components

9 Additional System Components

10 Encoder System Connection

11 Accessories

12 Cabinet Design and EMC

13 Service and Maintenance

Appendix

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Summary of Contents for Siemens SINAMICS S120 Combi